CN101234872A - Vitrification micro-sphere thermal insulating mortar with self humidity-conditioning function - Google Patents

Vitrification micro-sphere thermal insulating mortar with self humidity-conditioning function Download PDF

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Publication number
CN101234872A
CN101234872A CNA200810008073XA CN200810008073A CN101234872A CN 101234872 A CN101234872 A CN 101234872A CN A200810008073X A CNA200810008073X A CN A200810008073XA CN 200810008073 A CN200810008073 A CN 200810008073A CN 101234872 A CN101234872 A CN 101234872A
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mortar
thermal insulation
powder
cement
fiber
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CNA200810008073XA
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CN101234872B (en
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张辉
杜发宪
赵东东
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention relates to vitrified microsphere thermal insulation mortar with a self-humidity-control function, which has components as follows: vitrified microsphere, perlite sand, cement, re-dispersible latex powder, high silicon mordenite powder, methyl hydroxyethylcellulose ether, blended fiber, thickener and water reducer. The invention successfully introduces natural zeolite into preparation of the vitrified microsphere thermal insulation mortar, which, on the one hand, improves compactness of the mortar and on the other hand does not reduce thermal insulation performance of the mortar and displays certain hydrophilicity, thus reducing the bleeding of the mortar; when the environmental temperature changes, the mortar is characterized by automatic moisture absorption or release which plays a role of conditioning moisture content of surrounding environment. Therefore, the thermal insulation performance of the mortar is not reduced but the strength is improved. Addition of hydration products in the mortar leads to density of internal structure and improves impermeability and frost resistance of the mortar. At the same time, the zeolite has good acid resistance; and after the natural zeolite is processed into the powder, the dosage of the cement can be replaced which undoubtedly makes contribution to improving the thermal insulation performance.

Description

Has kervit microbead insulated sand slurry from the damping function
Technical field
The present invention relates to a kind of thermal insulation mortar for building, refer in particular to and have the thermal insulation mortar of humidity-self-regulation function preferably, be specially the kervit microbead insulated sand slurry that has from the damping function.
Background technology
Sustainable development along with China's fundamental construction, all kinds of buildingss, structures get more and more, and tissue has been built high-quality all kinds of buildings, structures are sign and the embodiments in construction work of China's every profession and trade scientific and technological level, latest technological achievements and level of management.Simultaneously, according to engineering characteristic and environment for use condition, satisfying the various functional requirement of modern architecture to material and structure, and prolong its work-ing life as far as possible, also is the important task that construction industry and engineering technical personnel thereof bear.
Kervit microbead insulated sand slurry belongs to the heat insulating inorganic material of construction, and the heat-insulation system of being made up of this mortar makes indoor temperature and humidity more tame stable when changing season, changes for a short time, has improved the level of comfort of inhabitation significantly.Temperature variation and the humidity condensed of this system by reducing external wall of building reduced the possibility of buildings damage and reduced whole building cost.
Since kervit microbead insulated sand slurry uses, owing to self a lot of good performance, as resistivity against fire, nonstaining property etc., so have good market outlook.But a lot of problems have also appearred in actual use; for example; because the kervit microbead insulated sand slurry water-retentivity is bad; cracking, hollowing phenomenon appear through regular meeting; add chemical water-retentivity material or swelling agent; other performance of kervit microbead insulated sand slurry can be influenced again, even the weather resistance of thermal insulation mortar can be directly influenced.And because the improper operation in the construction operation also can influence the performance of its heat-insulating property, people are studying the approach that improves this situation always, but are improving its various aspect of performances, and always this disappears, and that is long, does not take all factors into consideration the matching between the various performances.
Summary of the invention
The present invention is directed to the problems referred to above that existing kervit microbead insulated sand slurry exists; provide a kind of and can comprehensively improve the various performances of kervit microbead insulated sand slurry; have the thermal insulation mortar of humidity-self-regulation function preferably, promptly have kervit microbead insulated sand slurry from the damping function.
The present invention has adopted following technical scheme to realize above-mentioned purpose: a kind of kervit microbead insulated sand slurry that has from the damping function; its component and proportioning (weight percent) are: glass bead: 30%-50%; pearl rock sand: 5%-15%; cement: 20%-40%; redispersable latex powder: 1%-3%; high silicon mordenite powder (particle diameter≤15 μ m): 15%-30%; methyl hydroxyethylcellulose ether: 0.05%-0.1%; blend fiber: 0.005%-0.1%; thickening material: 0.0002%-0.0003%, water reducer: 0.002%-0.005%.Blend fiber consists of anti-crack fiber and lignin fibre, and its weight percent is: anti-crack fiber 35%-60%, lignin fibre 40%-65%.
The preparation process of above-mentioned blend fiber is as follows: the lignin fibre with aforementioned proportion places whipping device fully to stir earlier, make it be complete expanded shape, anti-crack fiber with aforementioned proportion adds fully stirring in the whipping device again, makes it be complete expanded shape, and blend fiber is promptly manufactured and formed.
The above-mentioned making method that has from the kervit microbead insulated sand slurry of damping function: glass bead, cement, pearl rock sand, the high silicon mordenite powder of aforementioned proportion added in the agitator successively stir; again redispersable latex powder, methyl hydroxyethylcellulose ether, the blend fiber of aforementioned proportion added in the agitator equally successively and stir; the thickening material, the water reducer that add aforementioned proportion then; stir, get final product.When construction, the adding suitable quantity of water stirs (generally speaking, the weight ratio of dry mash and water is 1: 1), stirs to become slurry after 10 minutes, and denseness is controlled at 40-80mm, can use.
The present invention draws on the basis of practice for many years, the present invention has successfully introduced natural zeolite in the making of kervit microbead insulated sand slurry, on the one hand, the pozzolanic activity of zeolite powder is by the content decision of its active silica and activated alumina, and active silica and activated alumina can participate in the aquation and the setting and harden process of gelling material, and the free hydrogen calcium oxide of being separated out in the time of can be with hydrated cementitious reflection, generate hydrated calcium silicate and drated calcium aluminate, promoted the process of hydrated reaction of cement, increase hydrated product, thereby improved the degree of compactness of mortar; On the other hand, because the zeolite intracell has a lot of uniform holes, though, there is passage to link to each other between the hole, but generally speaking, do not reduced the heat-insulating property of mortar, show certain wetting ability, thereby its bleeding is reduced, when ambient moisture changes, have the characteristic of automatic moisture absorption or moisture releasing and the effect of adjusting surrounding environment moisture.Therefore, not only do not reduce its heat-insulating property, improved its intensity on the contrary, the increase of hydrated product in the mortar has caused the internal structure densification, has improved its impermeability and frost resistance.Simultaneously, zeolite has good acid resistance, and after natural zeolite is processed into powder, can replace the consumption of portion water mud, and this also contributes for improving heat-insulating property undoubtedly.
Embodiment
Embodiment 1: a kind of kervit microbead insulated sand slurry that has from the damping function; its component and proportioning (weight percent) are: glass bead: 30%; pearl rock sand: 5%; cement: 40%, redispersable latex powder: 1%, high silicon mordenite powder (particle diameter≤15 μ m): 23.8%; methyl hydroxyethylcellulose ether: 0.05%; blend fiber: 0.005%, thickening material: 0.0002%, water reducer: 0.002%.Blend fiber consists of anti-crack fiber and lignin fibre, and its weight percent is: anti-crack fiber 35%, lignin fibre 65%.
Thickening material is a methyl hydroxyethylcellulose ether; Water reducer is wooden based water reducer.
The preparation process of above-mentioned blend fiber is as follows: the lignin fibre with aforementioned proportion places whipping device fully to stir earlier, make it be complete expanded shape, anti-crack fiber with aforementioned proportion adds fully stirring in the whipping device again, makes it be complete expanded shape, and blend fiber is promptly manufactured and formed.
The above-mentioned making method that has from the kervit microbead insulated sand slurry of damping function: glass bead, cement, pearl rock sand, the high silicon mordenite powder of aforementioned proportion added in the agitator successively stir; again redispersable latex powder, methyl hydroxyethylcellulose ether, the blend fiber of aforementioned proportion added in the agitator equally successively and stir; the thickening material, the water reducer that add aforementioned proportion then; stir, get final product.When construction, the adding suitable quantity of water stirs (generally speaking, the weight ratio of dry mash and water is 1: 1), stirs to become slurry after 10 minutes, and denseness is controlled at 40mm, can use.
Embodiment 2: a kind of kervit microbead insulated sand slurry that has from the damping function; its component and proportioning (weight percent) are: glass bead: 50%; pearl rock sand: 5%; cement: 20%, redispersable latex powder: 3%, high silicon mordenite powder (particle diameter≤15 μ m): 21.8%; methyl hydroxyethylcellulose ether: 0.1%; blend fiber: 0.1%, thickening material: 0.0003%, water reducer: 0.005%.Blend fiber consists of anti-crack fiber and lignin fibre, and its weight percent is: anti-crack fiber 60%, lignin fibre 40%.
Thickening material is a polyacrylamide; Water reducer is the trimeric cyanamide series high-efficiency water-reducing agent.
The preparation process of above-mentioned blend fiber is as follows: the lignin fibre with aforementioned proportion places whipping device fully to stir earlier, make it be complete expanded shape, anti-crack fiber with aforementioned proportion adds fully stirring in the whipping device again, makes it be complete expanded shape, and blend fiber is promptly manufactured and formed.
The above-mentioned making method that has from the kervit microbead insulated sand slurry of damping function: glass bead, cement, pearl rock sand, the high silicon mordenite powder of aforementioned proportion added in the agitator successively stir; again redispersable latex powder, methyl hydroxyethylcellulose ether, the blend fiber of aforementioned proportion added in the agitator equally successively and stir; the thickening material, the water reducer that add aforementioned proportion then; stir, get final product.When construction, the adding suitable quantity of water stirs (generally speaking, the weight ratio of dry mash and water is 1: 1), stirs to become slurry after 10 minutes, and denseness is controlled at 60mm, can use.
Embodiment 3: a kind of kervit microbead insulated sand slurry that has from the damping function; its component and proportioning (weight percent) are: glass bead: 40%; pearl rock sand: 10%; cement: 30%, redispersable latex powder: 2%, high silicon mordenite powder (particle diameter≤15 μ m): 17.8%; methyl hydroxyethylcellulose ether: 0.05%; blend fiber: 0.005%, thickening material: 0.0002%, water reducer: 0.005%.Blend fiber consists of anti-crack fiber and lignin fibre, and its weight percent is: anti-crack fiber 50%, lignin fibre 50%.
Thickening material is a polyvinyl alcohol; Water reducer is an amido sulfoacid series high-efficiency water reducer.
The preparation process of above-mentioned blend fiber is as follows: the lignin fibre with aforementioned proportion places whipping device fully to stir earlier, make it be complete expanded shape, anti-crack fiber with aforementioned proportion adds fully stirring in the whipping device again, makes it be complete expanded shape, and blend fiber is promptly manufactured and formed.
The above-mentioned making method that has from the kervit microbead insulated sand slurry of damping function: glass bead, cement, pearl rock sand, the high silicon mordenite powder of aforementioned proportion added in the agitator successively stir; again redispersable latex powder, methyl hydroxyethylcellulose ether, the blend fiber of aforementioned proportion added in the agitator equally successively and stir; the thickening material, the water reducer that add aforementioned proportion then; stir, get final product.When construction, the adding suitable quantity of water stirs (generally speaking, the weight ratio of dry mash and water is 1: 1), stirs to become slurry after 10 minutes, and denseness is controlled at 80mm, can use.

Claims (1)

1, a kind of kervit microbead insulated sand slurry that has from the damping function; it is characterized in that: its component and proportioning (weight percent) are: glass bead: 30%-50%; pearl rock sand: 5%-15%; cement: 20%-40%; redispersable latex powder: 1%-3%; high silicon mordenite powder (particle diameter≤15 μ m): 15%30%; methyl hydroxyethylcellulose ether: 0.05%-0.1%; blend fiber: 0.005%-0.1%; thickening material: 0.0002%-0.0003%, water reducer: 0.002%-0.005%.Blend fiber consists of anti-crack fiber and lignin fibre, and its weight percent is: anti-crack fiber 35%-60%, lignin fibre 40%-65%.
CN200810008073XA 2008-03-07 2008-03-07 Vitrification micro-sphere thermal insulating mortar with self humidity-conditioning function Expired - Fee Related CN101234872B (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101792286A (en) * 2009-12-29 2010-08-04 重庆市聚维建筑材料有限公司 Silicon-based microcrystal heat-insulating material
CN101717222B (en) * 2009-11-30 2012-10-10 俞锡贤 Crystal infiltration catalytic complexing agent
CN102875100A (en) * 2011-07-12 2013-01-16 汪兵 S-tec novel thermal insulation multifunctional mortar
CN103145387A (en) * 2013-03-21 2013-06-12 贵州大学 Phosphorus slag sand waterproof anti-crack mortar and preparation method and application thereof
CN103382094A (en) * 2013-07-24 2013-11-06 安徽英柯建材有限公司 Anti-corrosion anti-erosion heat-preservation mortar
CN103896526A (en) * 2014-03-17 2014-07-02 上海理工大学 Wall humidifying material based on wool and jute and preparation method thereof
CN104016702A (en) * 2014-05-26 2014-09-03 信阳方浩实业有限公司 Imitating rock surface ceramic brick capable of insulating and damping as well as production method thereof
CN104909802A (en) * 2015-05-21 2015-09-16 广东省建筑科学研究院集团股份有限公司 Micro-foam board sound insulation cushion material dry powder interface agent and preparation method thereof
CN105271860A (en) * 2015-11-03 2016-01-27 浙江工业大学 Resource utilization method of foam concrete plate residues
CN107129274A (en) * 2017-04-06 2017-09-05 佛山欧神诺陶瓷股份有限公司 A kind of Ceramic wall tile and its low temperature and fast firing method with humidity conditioning function

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2433918B1 (en) * 2010-09-24 2013-08-21 Maier, Dieter Building composition and use of same for removing moisture and/or regulating the moisture levels of structures

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100337967C (en) * 2005-12-27 2007-09-19 赵晖 Superlight vitrification micropearl morttar
CN100345790C (en) * 2006-05-16 2007-10-31 太原理工大学 Efficient energy-saving kervit microbead insulated sand slurry

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101717222B (en) * 2009-11-30 2012-10-10 俞锡贤 Crystal infiltration catalytic complexing agent
CN101792286A (en) * 2009-12-29 2010-08-04 重庆市聚维建筑材料有限公司 Silicon-based microcrystal heat-insulating material
CN102875100A (en) * 2011-07-12 2013-01-16 汪兵 S-tec novel thermal insulation multifunctional mortar
CN102875100B (en) * 2011-07-12 2014-11-19 汪兵 S-tec novel thermal insulation multifunctional mortar
CN103145387A (en) * 2013-03-21 2013-06-12 贵州大学 Phosphorus slag sand waterproof anti-crack mortar and preparation method and application thereof
CN103382094B (en) * 2013-07-24 2016-05-04 安徽英柯建材有限公司 A kind of anticorrosion anti-erosion thermal insulation mortar
CN103382094A (en) * 2013-07-24 2013-11-06 安徽英柯建材有限公司 Anti-corrosion anti-erosion heat-preservation mortar
CN103896526A (en) * 2014-03-17 2014-07-02 上海理工大学 Wall humidifying material based on wool and jute and preparation method thereof
CN104016702A (en) * 2014-05-26 2014-09-03 信阳方浩实业有限公司 Imitating rock surface ceramic brick capable of insulating and damping as well as production method thereof
CN104016702B (en) * 2014-05-26 2016-06-15 信阳方浩实业有限公司 The imitative hole stone scar ceramic tile of a kind of heat preservation humidity conditioning and production method thereof
CN104909802A (en) * 2015-05-21 2015-09-16 广东省建筑科学研究院集团股份有限公司 Micro-foam board sound insulation cushion material dry powder interface agent and preparation method thereof
CN105271860A (en) * 2015-11-03 2016-01-27 浙江工业大学 Resource utilization method of foam concrete plate residues
CN107129274A (en) * 2017-04-06 2017-09-05 佛山欧神诺陶瓷股份有限公司 A kind of Ceramic wall tile and its low temperature and fast firing method with humidity conditioning function
CN107129274B (en) * 2017-04-06 2019-12-13 佛山欧神诺陶瓷有限公司 Ceramic wall tile with humidity adjusting function and low-temperature rapid firing method thereof

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