CN101229616A - Solar collector pipe and outer housing pipe automatic card-loading machine - Google Patents
Solar collector pipe and outer housing pipe automatic card-loading machine Download PDFInfo
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- CN101229616A CN101229616A CNA2008100079817A CN200810007981A CN101229616A CN 101229616 A CN101229616 A CN 101229616A CN A2008100079817 A CNA2008100079817 A CN A2008100079817A CN 200810007981 A CN200810007981 A CN 200810007981A CN 101229616 A CN101229616 A CN 101229616A
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- solar collector
- outer housing
- automatic card
- loading machine
- pipe
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Abstract
The invention provides an automatic gripper assembly of an outer hood pipe for a solar collector pipe and relates to an automatic assembly device. The invention comprises a base, a feeding mechanism which are arranged on the base in sequence and can move in the horizontal direction, a gripper assembly mechanism which is connected with and moves together with the feeding mechanism, a guide mechanism and a positioning mechanism which are arranged corresponding to the gripper assembly mechanism, an electrical control mechanism which controls the movement of the feeding mechanism, the gripper assembly mechanism and the positioning mechanism; wherein, the gripper assembly mechanism is internally provided with a plurality of struts arraying in an even and parallel way; one end of the strut is fixed while the other end of the strut is movable and the movable ends of the struts are provided with a gripper gripping sleeve; the gripper is positioned at the front end of the gripper gripping sleeve; in addition, the movable ends of the struts and a plain end of an outer hood pip are interpenetrated at two ends of the guide mechanism while a taper end of the outer hood pipe is interpenetrated in the positioning mechanism. Therefore, the invention, on the precondition that the production quality is guaranteed, has the advantages of substantial promotion of gripper assembly efficiency and reduction of labor intensity and simultaneously fulfills the automatic gripper assembly as well as the continuous production of a plurality of the outer hood pipes of the solar collector pipes.
Description
Technical field
The present invention relates to automatic assembly equipment, particularly a kind of solar collector pipe and outer housing pipe automatic card-loading machine is used for the sub automatic assembly equipment that is installed in solar collector pipe and outer housing pipe.
Background technology
At present, in the solar collector pipe production process, vestlet dress stainless steel clamp is an important operation outside solar energy heat collection pipe, usually the method that adopts is that the vestlet list only pushes clamp or utilizes single of simple frock to push clamp inside and outside artificial the use, these methods all need the operator to have rich experience, misoperation easily causes waste product in the production, and production efficiency is low, and labor strength is big.Be badly in need of for these reasons developing and a kind ofly can realize automatic assembly equipment extensive, that serialization is produced, this equipment must solve many solar collector pipe and outer housing pipes automatic card-loading simultaneously, many solar collector pipe and outer housing pipes location that is installed simultaneously is inaccurate, solar collector pipe and outer housing pipe can not many while technical barrier such as be installed continuously, realize the solar collector pipe and outer housing pipe automatic card-loading of real meaning.
Summary of the invention
The objective of the invention is defective at above-mentioned prior art, a kind of solar collector pipe and outer housing pipe automatic card-loading machine is provided, can have improved the production efficiency that is installed, reduced labor strength, realize many solar collector pipe and outer housing pipes automatic card-loading simultaneously, serialization production.
The technical scheme taked of the present invention is to achieve these goals: a kind of solar collector pipe and outer housing pipe automatic card-loading machine, comprise base, also comprise and be located on the base in turn, but the feed mechanism that along continuous straight runs moves, link to each other with feed mechanism and with the mechanism that is installed of feed mechanism motion, with the guiding mechanism and the detent mechanism of the corresponding setting of the mechanism that is installed, the electrical control mechanism of control feed mechanism, the mechanism that is installed, detent mechanism motion; Wherein, be provided with a plurality of poles that evenly are arranged in parallel that are in the mechanism that is installed, an end of pole is fixed, the other end is free movable, and the movable end of pole is provided with the clamp cutting ferrule, and clamp is contained in the front end of clamp cutting ferrule; Flat mouthful of end of the movable end of pole and outer vestlet interts at the two ends of guiding mechanism; The awl end of outer vestlet interts in detent mechanism.
Described feed mechanism comprises motor, decelerator, gear and tooth bar.
In the described mechanism that is installed fixedly pole be hold-down support, what support pole is the guiding race holder that contains the race that leads.
Be provided with cellular many circular cone sleeves that are square of corresponding arrangement with pole in the described guiding mechanism, that the two ends of circular cone sleeve are is horn-like, horn mouth is outside, and the internal diameter at circular cone sleeve middle part equates with the outer cover bore.That this has just guaranteed that a plurality of poles of guiding mechanism one side import before the outer vestlet is concentric, coaxial with outer vestlet, has solved the problem that many outer vestlets of solar energy heat collection pipes can not the while automatic card-loading.
Described detent mechanism comprises cylinder, connecting rod and positioning seat.Detent mechanism of the present invention has adopted the cylinder tie rod structure, the positioning seat of multidigit frock is fixed on the frock plate that links to each other with cylinder, the uniformity and the uniformity of many frock parts actions have been guaranteed, repeatable splendid and simple to operate, it is inaccurate to have solved many solar collector pipe and outer housing pipes location that is installed simultaneously, be installed the continuously problem of poor repeatability of many whiles.
Described electrical control mechanism comprise the PLC controller of being located at base end and be located on the base near switch, guaranteed operating reliability of the present invention.
Described clamp cutting ferrule comprises locating rack and directive wheel, and locating rack is provided with cylinder body, cylinder body along the race that circumferentially is evenly equipped with four evaginations, and directive wheel is installed in the race.Directive wheel can prevent the externally scuffing of vestlet inwall in the pole progradation.Described clamp be installed in when operation keep with the concentric clamp cutting ferrule of outer vestlet in; The clamp cutting ferrule is kept concentric with outer vestlet by coaxial locating rack.Solved clamp back and outer vestlet decentraction, the problem that clamp is askew have been installed.
Beneficial effect of the present invention can be summarized as following three aspects:
1) compared to existing technology, the present invention has adopted the guiding mechanism with square cellular many circular cone sleeves, has guaranteed that a plurality of poles are concentric with the height of outer vestlet, axiality, has solved many solar collector pipe and outer housing pipes problem of automatic card-loading simultaneously;
2) compared to existing technology, the present invention has adopted the detent mechanism of being made up of the cylinder tie rod structure, the uniformity and the uniformity of many frock parts actions have been guaranteed, repeatable splendid and simple to operate, it is inaccurate to have solved many solar collector pipe and outer housing pipes location that is installed simultaneously, be installed the continuously problem of poor repeatability of many whiles;
3) compared to existing technology, the clamp cutting ferrule that contains directive wheel that adopted of the present invention has been avoided the scuffing of the outer vestlet of solar energy heat collection pipe in the production process.
Therefore, the present invention guaranteeing under the prerequisite of the quality of production, has the very big raising production efficiency that is installed, and reduces the advantage of labor strength, realized many solar collector pipe and outer housing pipes automatic card-loadings and serialization production simultaneously.
Description of drawings
Fig. 1 is a front view of the present utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the left view of Fig. 1;
Fig. 4 is the assembling enlarged drawing of clamp cutting ferrule described in the utility model, guider and outer vestlet;
Fig. 5 is the structure enlarged drawing of the utility model clamp cutting ferrule.
Among the figure: 1 base, 2 feed mechanisms, 2.1 motors, 2.2 gears, 2.3 tooth bars, 3 are installed mechanism, 3.1 hold-down supports, 3.2 poles, 3.3 clamp cutting ferrules, 3.4 clamps, 3.5 locating racks, 3.6 directive wheels, 3.7 guiding races, 3.8 guiding race holders, 4 guiding mechanisms, 4.1 circular cone sleeves, 5 detent mechanisms, 5.1 cylinders, 5.2 connecting rods, 5.3 positioning seats, 6 electrical control mechanisms, 6.1 near switch, 7 outer vestlets.
The specific embodiment
The invention will be further described below in conjunction with the drawings and specific embodiments, but not as a limitation of the invention.
A kind of solar collector pipe and outer housing pipe automatic card-loading machine as shown in Figure 1, 2, 3 comprises base 1, is located at the feed mechanism 2 on the base 1, the mechanism 3 that is installed, guiding mechanism 4, detent mechanism 5 and electrical control mechanism 6 in turn.
Described feed mechanism 2 comprises motor 2.1, decelerator, gear 2.2 and tooth bar 2.3, provides power after decelerator slows down by motor 2.1, passes to gear 2.2, and gear 2.2 and tooth bar 2.3 engagements drive feed mechanism 2 and move along level side.
Be provided with a plurality of poles 3.2 that evenly are arranged in parallel that are in the described mechanism 3 that is installed, an end of pole 3.2 is fixed on the hold-down support 3.1, the other end passes guiding race holder 3.8 guiding race 3.7 and edge guiding race 3.7 are free to slide.The hold-down support 3.1 of mechanism 3 of being installed links to each other with feed mechanism 2, and with feed mechanism 2 motions.Wherein, the be installed movable end of mechanism's 3 inner supporting rods 3.2 is provided with clamp cutting ferrule 3.3.Described clamp cutting ferrule 3.3 comprises locating rack 3.5 and directive wheel 3.6, and clamp 3.4 is installed in the front end of clamp cutting ferrule 3.3.Locating rack 3.5 is provided with cylinder body, cylinder body along the race that circumferentially is evenly equipped with four evaginations, and directive wheel 3.6 is installed in the race.Directive wheel 3.6 can prevent the externally inwall of vestlet 7 scuffing (referring to Fig. 5) in pole 3.2 progradations.
Be provided with cellular many circular cone sleeves 4.1 that are square in the described guiding mechanism 4 with pole 3.2 corresponding arrangements, that the two ends of circular cone sleeve 4.1 are is horn-like, horn mouth is outside, movable end, the other end that one end of circular cone sleeve 4.1 stretches into pole 3.2 stretches into flat mouthful of end of outer vestlet 7, and the internal diameter at circular cone sleeve 4.1 middle parts equates (referring to Fig. 4) with outer vestlet 7 internal diameters.Therefore a plurality of poles 3.2 that guaranteed guiding mechanism 4 one sides import before the outer vestlet 7 with outer vestlet 7 concentric, coaxial, have solved the problem that many outer vestlets 7 of solar energy heat collection pipes can not the while automatic card-loading.
Described detent mechanism 5 comprises cylinder 5.1, connecting rod 5.2 and positioning seat 5.3, and the awl end of outer vestlet 7 interts in the positioning seat 5.3 of detent mechanism 5.Detent mechanism 5 has adopted cylinder 5.1 connecting rods 5.2 structures, the positioning seat 5.3 of multidigit frock is fixed on the frock plate that links to each other with cylinder 5.1, the uniformity and the uniformity of many frock parts actions have been guaranteed, repeatable splendid and simple to operate, it is inaccurate to have solved many solar collector pipe and outer housing pipes 7 location that is installed simultaneously, be installed the continuously problem of poor repeatability of many whiles.
The motion of described electrical control mechanism 6 control feed mechanisms 2, the mechanism 3 that is installed, detent mechanism 5.Described electrical control mechanism 6 comprise the PLC controller of being located at base 1 end and be located on the base 1 near switch 6.1, therefore guaranteed operating reliability of the present invention.
Operation principle of the present invention is: referring to Fig. 1, the PLC programme-control is passed through in the operation of entire equipment, and after putting in place near switch 6.1 detection frock cars, the cylinder 5.1 promotion positioning seats 5.3 of detent mechanism 5 move ahead and put in place.Motor 2.1 starts outputting power and be delivered to gear 2.2 after the reductor speed change, and gear 2.2 drives feed mechanism 2 with tooth bar 2.3 engagements and advances.The pole 3.2 and the clamp cutting ferrule 3.3 of mechanism 3 of being installed advances with feed mechanism 2, and clamp cutting ferrule 3.3 imports guiding mechanisms 4 backs and keeps coaxial with outer vestlet 7, and the clamp cutting ferrule 3.3 feedings rear motor 2.1 that puts in place stops, and the mechanism 3 that is installed spurs poles 3.2 ejection clamps 3.4.Motor 2.1 startups retreat, and be installed mechanism 3 and detent mechanism 5 reset, and feed mechanism 2 retreats and puts in place, and motor 2.1 stops, and a working cycles finishes.
Solar energy heat collection pipe outer housing pipe automatic card-loading machine of the present invention Economic and Efficiency Analysis:
One, main effect:
1, reduce the voltage regulator tube number of times twice that manually is installed, reduce the number of rejects and seconds (heavily ending is managed, broken) reduces artificial.
2, reduce labor strength, have only workman's moving doing that be installed, cancelled manually lifting the frock action that is installed repeatedly.
3, raise the efficiency, by originally: 3000 of people/class (8 hours) are increased to: 6000 of people's (machine)/class (8 hours).
Two, concrete analysis:
(1) cost of labor:
1. artificial vertical being installed before using:
(1) outer tube cleans the back entrucking: 3 people/classes, and class Three's operation is totally 9 people;
(2) connecing tail pipe does over again: 1 people/class, and class Three's operation is totally 3 people (because of 2 carryings repeatedly cause the quantity 300-400 of tail down landing to prop up/class, 35000-40000 props up calculating by daily output);
(3) number that is installed: 4.5 people/classes, class Three's operation is totally 15.5 people;
(4) swing pipe after outer tube is installed: class Three of 2.5 people/classes (containing 0.5 group leader people) is totally 7.5 people; Add up to personnel selection: 32 people.
2. horizontal being installed behind the use automatic card-loading machine:
(1) outer tube cleans the back entrucking: 0 people/class, and class Three's operation is totally 0 people; (this operation item is cancelled)
(2) connecing tail pipe does over again: 0 people/class, and class Three's operation is totally 0 people; (workload is minimum to be ignored)
(3) number that is installed: 3 people/classes, class Three's operation is totally 9 people;
(4) swing pipe after outer tube is installed: 0 people/class, class Three is totally 0 people; (this operation item is cancelled) adds up to personnel selection: 9 people.
3. class Three saves number altogether: 32-9=23 people.
4. add up to and year save a cost of labor approximately: 23*12*1300 (average salary)/people=35.88 ten thousand yuan;
(2) waste product saving
Break waste product per tour about 0.5% because of what carrying repeatedly caused, by 7 yuan of every cost prices, produce 1200 ten thousand calculating per year, cost-saved pact: ten thousand yuan of 7 yuan/* 0.5%=42 of 1,200 ten thousand *;
(3) enabling of this equipment, ten thousand yuan of year cost-saved pact: 35.88+42=77.88.
Therefore, the present invention guaranteeing under the prerequisite of the quality of production, has the very big raising production efficiency that is installed, and reduces the advantage of labor strength, realized many solar collector pipe and outer housing pipes automatic card-loadings and serialization production simultaneously.
Above-described embodiment, the present invention specific embodiment a kind of more preferably just, the common variation that those skilled in the art carries out in the technical solution of the present invention scope and replacing all should be included in protection scope of the present invention.
Claims (7)
1. solar collector pipe and outer housing pipe automatic card-loading machine, comprise base, it is characterized in that: also comprise and being located in turn on the base, but the feed mechanism that along continuous straight runs moves, link to each other with feed mechanism and with the mechanism that is installed of feed mechanism motion, with the guiding mechanism and the detent mechanism of the corresponding setting of the mechanism that is installed, the electrical control mechanism of control feed mechanism, the mechanism that is installed, detent mechanism motion; Wherein, be provided with a plurality of poles that evenly are arranged in parallel that are in the mechanism that is installed, an end of pole is fixed, the other end is free movable, and the movable end of pole is provided with the clamp cutting ferrule, and clamp is contained in the front end of clamp cutting ferrule; Flat mouthful of end of the movable end of pole and outer vestlet interts at the two ends of guiding mechanism; The awl end of outer vestlet interts in detent mechanism.
2. solar collector pipe and outer housing pipe automatic card-loading machine according to claim 1 is characterized in that: described feed mechanism comprises motor, decelerator, gear and tooth bar.
3. solar collector pipe and outer housing pipe automatic card-loading machine according to claim 1 and 2 is characterized in that: in the described mechanism that is installed fixedly pole be hold-down support, what support pole is the guiding race holder that contains the race that leads.
4. solar collector pipe and outer housing pipe automatic card-loading machine according to claim 3, it is characterized in that: cellular many circular cone sleeves that are square that are provided with corresponding arrangement in the described guiding mechanism with pole, that the two ends of circular cone sleeve are is horn-like, horn mouth is outside, and the internal diameter at circular cone sleeve middle part equates with the outer cover bore.
5. solar collector pipe and outer housing pipe automatic card-loading machine according to claim 4 is characterized in that: described detent mechanism comprises cylinder, connecting rod and positioning seat.
6. solar collector pipe and outer housing pipe automatic card-loading machine according to claim 5 is characterized in that: described electrical control mechanism comprise the PLC controller of being located at base end and be located on the base near switch.
7. solar collector pipe and outer housing pipe automatic card-loading machine according to claim 6, it is characterized in that: described clamp cutting ferrule comprises locating rack and directive wheel, locating rack is provided with cylinder body, cylinder body along the race that circumferentially is evenly equipped with four evaginations, and directive wheel is installed in the race.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810007981A CN100595025C (en) | 2008-02-22 | 2008-02-22 | Solar collector pipe and outer housing pipe automatic card-loading machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810007981A CN100595025C (en) | 2008-02-22 | 2008-02-22 | Solar collector pipe and outer housing pipe automatic card-loading machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101229616A true CN101229616A (en) | 2008-07-30 |
| CN100595025C CN100595025C (en) | 2010-03-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810007981A Expired - Fee Related CN100595025C (en) | 2008-02-22 | 2008-02-22 | Solar collector pipe and outer housing pipe automatic card-loading machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN100595025C (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528723A (en) * | 2010-12-07 | 2012-07-04 | 苏州紫冠自动化设备有限公司 | Card putting device |
| CN102554851A (en) * | 2010-12-07 | 2012-07-11 | 苏州紫冠自动化设备有限公司 | Automatic card filling system |
| CN103056647A (en) * | 2011-10-24 | 2013-04-24 | 沈阳市天佑太阳能技术有限公司 | Inner tube and outer tube automatic assembly production line of solar heat collection tube |
| CN103567749A (en) * | 2013-10-30 | 2014-02-12 | 森松(江苏)海油工程装备有限公司 | Heat exchange pipe mounting tool |
| CN103862258A (en) * | 2014-03-24 | 2014-06-18 | 珠海格力电器股份有限公司 | Collecting main and appurtenance assembly device and facility, and semi-automatic assembly method |
| CN106925969A (en) * | 2017-04-19 | 2017-07-07 | 济南力诺能源科技有限公司 | A kind of solar energy heat collection pipe outer tube installs equipment and installation method |
| CN117283289A (en) * | 2023-09-09 | 2023-12-26 | 沈阳理工大学 | Butt-joint assembly method for parts with cylindrical shapes |
| CN117283289B (en) * | 2023-09-09 | 2024-05-31 | 沈阳理工大学 | Butt-joint assembly method for parts with cylindrical shapes |
-
2008
- 2008-02-22 CN CN200810007981A patent/CN100595025C/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528723A (en) * | 2010-12-07 | 2012-07-04 | 苏州紫冠自动化设备有限公司 | Card putting device |
| CN102554851A (en) * | 2010-12-07 | 2012-07-11 | 苏州紫冠自动化设备有限公司 | Automatic card filling system |
| CN103056647A (en) * | 2011-10-24 | 2013-04-24 | 沈阳市天佑太阳能技术有限公司 | Inner tube and outer tube automatic assembly production line of solar heat collection tube |
| CN103056647B (en) * | 2011-10-24 | 2015-06-10 | 沈阳市天佑太阳能技术有限公司 | Inner tube and outer tube automatic assembly production line of solar heat collection tube |
| CN103567749A (en) * | 2013-10-30 | 2014-02-12 | 森松(江苏)海油工程装备有限公司 | Heat exchange pipe mounting tool |
| CN103567749B (en) * | 2013-10-30 | 2015-10-07 | 森松（江苏）重工有限公司 | A kind of heat exchanger tube erecting tools |
| CN103862258A (en) * | 2014-03-24 | 2014-06-18 | 珠海格力电器股份有限公司 | Collecting main and appurtenance assembly device and facility, and semi-automatic assembly method |
| CN103862258B (en) * | 2014-03-24 | 2016-04-27 | 珠海格力电器股份有限公司 | Header and appurtenances assembling device, equipment and semi-automatic assembly method |
| CN106925969A (en) * | 2017-04-19 | 2017-07-07 | 济南力诺能源科技有限公司 | A kind of solar energy heat collection pipe outer tube installs equipment and installation method |
| CN117283289A (en) * | 2023-09-09 | 2023-12-26 | 沈阳理工大学 | Butt-joint assembly method for parts with cylindrical shapes |
| CN117283289B (en) * | 2023-09-09 | 2024-05-31 | 沈阳理工大学 | Butt-joint assembly method for parts with cylindrical shapes |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100595025C (en) | 2010-03-24 |
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Owner name: HIMIN SOLAR ENERGY CO., LTD. Free format text: FORMER OWNER: HUANG MING Effective date: 20100310 |
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Free format text: CORRECT: ADDRESS; FROM: 253000 NO.35-5-1-501, DONGFENG ROAD, DECHENG DISTRICT, DEZHOU CITY, SHANDONG PROVINCE TO: 253030 RIYUETAN BUILDING, TAIYANGGU AVENUE, ECONOMIC AND TECHNOLOGICAL DEVELOPMENT ZONE, DEZHOU CITY, SHANDONG PROVINCE |
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Effective date of registration: 20100310 Address after: 253030, Dezhou Shandong economic and Technological Development Zone, Sun Valley Avenue, Sun Moon altar building Patentee after: Himin Solar Co., Ltd. Address before: 253000 Dongfeng Road, Decheng District, Shandong, Dezhou, 35-5-1-501 Patentee before: Huang Ming |
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Granted publication date: 20100324 Termination date: 20160222 |