CN101221314A - Method for manufacturing optical film product - Google Patents

Method for manufacturing optical film product Download PDF

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Publication number
CN101221314A
CN101221314A CNA2007100022250A CN200710002225A CN101221314A CN 101221314 A CN101221314 A CN 101221314A CN A2007100022250 A CNA2007100022250 A CN A2007100022250A CN 200710002225 A CN200710002225 A CN 200710002225A CN 101221314 A CN101221314 A CN 101221314A
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CN
China
Prior art keywords
optical film
film product
mint
cutting die
vestige
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Pending
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CNA2007100022250A
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Chinese (zh)
Inventor
水野克司
三轮记裕
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Sumitomo Chemical Co Ltd
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Sumitomo Chemical Co Ltd
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Publication of CN101221314A publication Critical patent/CN101221314A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3066Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state involving the reflection of light at a particular angle of incidence, e.g. Brewster's angle
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3083Birefringent or phase retarding elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133504Diffusing, scattering, diffracting elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers

Abstract

To provide a method for manufacturing an optical film product by punching a sheet or a long roll of an optical film, wherein top and back faces and upper and lower sides of an optical film product are reliably and easily discriminated and an optical film product is reliably manufactured at high yield. In the method of manufacturing an optical film product by punching a sheet or a long-length roll of an optical film, the sheet is punched with a cutting die comprising a punching blade die with an additional marking blade so as to leave an imprint of the marking blade on the optical film.

Description

The manufacture method of optical film product
Technical field
The present invention relates to carry out the method that stamping-out is made optical film product by sheet material or long paper to blooming.
Background technology
With light polarizing film, optical compensation films, phase shift films (phasic difference Off イ Le system), optical reflection film and light-diffusing films is the blooming of example and with the layered product that at least one piece of lamination of these films forms, and is the important optics that constitutes liquid crystal indicator.These bloomings normally cut off with the display frame size conforms of liquid crystal cell, mainly are as the optical film product of rectangle and produce.In addition, with the optical film product of rectangle, in the table and up and down, to be that optical axis alignment is carried out the situation that overlapping back produces as overlapping body a lot.
Fig. 1 represents to use blanking knife model (to play ち Omission き Blade type) make the synoptic diagram of the method for optical film product by the sheet material of blooming.The blanking knife model (3) that uses desired size carries out stamping-out to the sheet material (2) of blooming, obtains optical film product (1).
Fig. 2 represents to use blanking knife model to be made the synoptic diagram of the method for optical film product by the long paper of blooming.The blanking knife model (3) that uses desired size carries out stamping-out to the long paper (4) of blooming, obtains optical goods (1) (for example, with reference to patent documentation 1,2.)。
The optical film product of stamping-out is perhaps asymmetric up and down owing to asymmetric in the table like this, at this moment just requires in the his-and-hers watches, distinguishes up and down.
About distinguishing in the table, for example, there is not necessity of distinguishing in special the showing owing to symmetry in the table of single Polarizer and phase shift films.But, for the actual optical film product of producing form, through regular meeting's configuration protection film on single face, at the adhesive coating (pressure-sensitive adhesive) of its opposing face configuration with the stripping film protection.At this moment, since asymmetric in the table, necessity of distinguishing in the table is arranged.In addition, the layered product of a plurality of bloomings of lamination also often has asymmetric situation in the table, distinguishes it also is necessary in the table.
For discriminating conduct in the table of optical film product, there was cross section with goods to utilize magnifier to amplify in the past and distinguishes, observe the film surface in the goods table is compared and distinguishes or distinguish from the case of bending of goods based on the difference of gloss difference and light scattering.But these methods all are the methods of requirement skill level, are not simple discriminating conduct.For this reason, just be necessary to develop discriminance in the easy table that does not need special technology.
In addition, also to seek method that optical film product is distinguished up and down.The direction that original optical axis with optical film product is set in the liquid crystal indicator that is suitable as purpose is very necessary.For this reason, when making optical film product as starting material, need carry out stamping-out with certain angle with respect to the sheet material of blooming or the datum line of long paper with the sheet material of blooming or long paper.
The optical axis here is meant that the optics rerum natura reaches maximum or minimum, perhaps shows the direction of maximum value or minimum value.Can enumerate light transmission rate, refractive index, mist degree, phase differential, tone etc. as the optics rerum natura.
Expression has the optical axis key diagram of the optical film product of the optical axis in face among Fig. 3.General, the optical axis of blooming (5) is in the face of blooming and during normal direction, even the optical film product of stamping-out rotates up and down, the optical axis of optical film product does not have the variation of essence yet.
The optical axis key diagram of the optical film product when on the other hand, the optical axis of expression blooming is in the face of blooming and beyond normal direction among Fig. 4.Under the situation of the optical axis of blooming (6) in the face of blooming and beyond the normal direction, when the optical film product of stamping-out rotated up and down, the optical axis of optical film product also rotated up and down.For this reason, in the face of optical axis at blooming of blooming and the blooming beyond the normal direction during, just be necessary on optical film product, to be provided with the mark of several expression optical axis directions as starting material.
In a large amount of productions of optical film product, adopt long paper with blooming as starting material more, use the blanking knife model continuous stamping to become the stamping-out method for making of desired size.
Be illustrated in the synoptic diagram of the method for setting-out on the long paper of blooming of existing method among Fig. 5, Fig. 6.The optical axis of blooming adopts setting-out in advance (7) on the long paper of blooming in face and beyond the normal direction time more, or the method (with reference to patent documentation 3,4) of setting-out in the long paper of extraction blooming.The optical film product that obtains like this, the variation of line position just can be distinguished its rotation (Fig. 5) easily when rotating up and down.But, when the optical film product after the setting-out is carried out stamping-out, must make line as much as possible the end by optical film product so that this line central authorities by optical film product not.If line is by the central authorities of optical film product, then when optical film product rotates up and down, because line just can not easily be distinguished its rotation (Fig. 6) once more by blooming central authorities.
The method of setting-out on the blooming long paper like this is because easy can preferably the employing.But, also having owing to the goods that do not have line have in a large number been made in the loss of not noting pen (8), these are handled as substandard products owing to not distinguishing in the table or up and down.And, when replacing, all must stop manufacturing process at every turn and be related to the reduction of production efficiency.Because these reasons, expectation is developed the method that substitutes setting-out and mark easily is set, and yield is made the method for optical film product really well.
Patent documentation 1: TOHKEMY 2001-105396 communique
Patent documentation 2: TOHKEMY 2003-15120 communique
Patent documentation 3: TOHKEMY 2002-362822 communique
Patent documentation 4: TOHKEMY 2004-45721 communique
Summary of the invention
The object of the present invention is to provide and a kind ofly the sheet material of blooming or long paper are being carried out stamping-out and making in the method for optical film product, reliably and easily distinguish in the table of optical film product and up and down, yield is made the method for optical film product really well.
The present invention is carrying out stamping-out to the sheet material of blooming or long paper and is making in the method for optical film product, it is characterized in that, use is set up mint-mark blade (Ke Yin Blade in the part of blanking knife model) cutting die carry out stamping-out, mint-mark cutting die vestige (Ke Yin Blade Xing Trace is set on blooming).
The invention effect
According to the present invention, can reliably, easily hold in the table of optical film product and up and down, can make optical film product really well by yield.
Description of drawings
Fig. 1 is to use blanking knife model to be made the synoptic diagram of the method for optical film product by the sheet material of blooming.
Fig. 2 is to use blanking knife model to be made the synoptic diagram of the method for optical film product by the long paper of blooming.
Fig. 3 is the optical axis key diagram with optical film product of the optical axis in face.
Fig. 4 is the optical axis key diagram of the optical axis of the blooming optical film product in the face of blooming and beyond normal direction the time.
Fig. 5 is the synoptic diagram of the method for setting-out on the long paper of the blooming when in the face of optical axis at blooming and beyond the normal direction.
Fig. 6 is the synoptic diagram of the method for setting-out on the long paper of the blooming when in the face of optical axis at blooming and beyond the normal direction
Fig. 7 is the synoptic diagram of representing the blanking knife model that uses in the present invention and being provided with the optical film product of mint-mark cutting die vestige.
Fig. 8 is the synoptic diagram of representing the blanking knife model that uses in the present invention and being provided with the optical film product of mint-mark cutting die vestige.
Fig. 9 is the optical film product among the embodiment 2 and the synoptic diagram of manufacture method thereof.
Figure 10 is the synoptic diagram of optical film product among the embodiment 3.
Figure 11 is the synoptic diagram of optical film product among the embodiment 4.
Symbol description
1 optical film product
The sheet material of 2 bloomings
3 blanking knife models
The long paper of 4 bloomings
5 optical axises in the optics face
6 in the optics face and normal direction beyond optical axis
7 lines
8
9 stamping-out cuttves
10 cutting die pedestals
11 mint-mark blades
12 mint-mark cutting die vestiges
13 have the optical film product of mint-mark cutting die vestige
The 14 grinding vestiges that tilt (tiltedly め grinds mill Trace)
15 have the optical film product of the grinding vestige of inclination
16 stab
17 have the optical film product of stamp
Embodiment
As being applicable to blooming of the present invention, can enumerate light polarizing film, optical compensation films, phase shift films, optical reflection film and light-diffusing films.These for the form of producing of reality, are furnished with diaphragm through the single face of being everlasting as mentioned above, are furnished with stripping film at its opposing face by adhesive coating (pressure-sensitive adhesive).In addition, also can enumerate at least one piece of layered product that carries out lamination with above-mentioned blooming.
The performance that effect of the present invention is the clearest and the most definite be as raw-material situation with the blooming of optical axis in face and beyond the normal direction.As the example of such blooming, can enumerate view film (ワ イ De PVC ユ one Off イ Le system) WVA03B, WVA038, WVA12B, WVSA128 (Co., Ltd. makes by the description Off イ of Fuji Le system).In view film, benzophenanthrene (triphenylene) class discotic mesogenic is directed fixing with admixture on the triacetyl cellulose base material, so that the pitch angle of this liquid crystal and embrane method line is 5~85 ° scope.For this reason, being the axle that has the absolute value minimum of phase differential in 5~85 ° the scope for normal, so the optical axis of view film is in the face of film and beyond normal direction.In addition, as the example of the blooming of optical axis in face and beyond the normal direction, also can enumerate the AQ series of NR film NQ2P0025110, NQ3P0024093, NQAP0035088 (making), Le ミ ス テ イ LCY-1060, LCY-3060, LCY-2070 (making), asymmetrical beam scattering film 50B 1300,50B2400 (making) and inclination reflecting plate (making) by Sumitomo Chemical Co by Clariant GmbH company by Sumitomo Chemical Co as diffraction type visual angle improvement film by Nippon Petrochemicals Co., Ltd. as optical compensation films.Need to prove that the NR film is owing to have phase differential, not only can be used as optical compensation films can also play a role as phase shift films.
In addition, these optical axises of lamination in face and beyond the normal direction blooming and the layered product that obtains, optical axis is in face and beyond the normal direction as a whole.For example, will be in face (MD direction) uniaxial tension phase shift films with optical axis (slow axis) be laminated to optical axis (scattering axle) not in face and during the above-mentioned Le ミ ス テ イ (Lumisty) of normal direction, its layered product as a whole optical axis also in face and beyond the normal direction.Same, as the diaphragm of the polariton that constitutes Polarizer, being suitable for the wide viewing angle plate integrated polarizing of above-mentioned view film, optical axis also is not in face and the blooming of normal direction as a whole.Such view film plate integrated polarizing can be enumerated SRF062A and SRH862A (all being to be made by Sumitomo Chemical Co).
With such optical axis in face and the blooming beyond the normal direction and layered product thereof as raw-material optical film product, when these goods rotate up and down,, be necessary to be provided with some marks because its rotation is that optical axis direction can not be distinguished easily.
Blanking knife model that expression is used in the present invention among Fig. 7, Fig. 8 and the synoptic diagram that is provided with the optical film product of mint-mark cutting die vestige.[A] is skeleton view, [B] vertical view.
The position of mint-mark cutting die vestige is set,, is not particularly limited,, be preferably disposed on the bight of the optical film product of rectangle still from the angle of easy affirmation so long as beyond the middle body on each limit of optical film product of rectangle, get final product.
The stamping-out cutter (9) that the present invention uses is as long as can exert oneself crimping to the sheet material of blooming and long paper and the stamping-out optical film product is not particularly limited its starting material and structure by blade.For example, the optimal seeking of raw and processed materials is the carbon steel of stamping-out excellent in te pins of durability repeatedly, can preferably take processing such as grinding, coating, coating, spraying, quenching at the blade front end.The stamping-out cutter can use riveted joint etc. to be fixed in the cutting die pedestal (10) of laminate or resin manufacture.And, such as the spy open 2002-11697 communique, spy open in the 2002-233995 communique record, also can the elastic bodys such as yielding rubber thicker than the height of blade be installed at the periphery of cutting die.Like this, just can expect has the effect of protecting blade front end and the optical film product of extracting easily to separate from cutting die.
Be applicable to that mint-mark blade of the present invention (11) is the blade of setting up for little mark is set the part at the stamping-out cutter, use this blade can be under the state of the part of optical film product shortcoming stamping-out.For example, make optical film product have the mint-mark cutting die vestige of linearity mint-mark blade (Fig. 7), make optical film product have the mint-mark blade (Fig. 8) of leg-of-mutton mint-mark cutting die vestige, because simple structure and preferred the employing.
The optical film product that obtains according to the present invention has mint-mark cutting die vestige.According to this mint-mark cutting die vestige, in the table of the blooming that can align and up and down.Confirming the method for mint-mark cutting die vestige, can be by visual method, also can be the method for distinguishing automatically by sensor.Especially, behind the blank operation of optical film product, make up the synchronous of image identification system that utilizes the CCD camera and the device that aligns the goods direction, can employing aptly in continuous production process.
Be applicable to the size of blanking knife model of the present invention, normally the shape with optical film product is just in time consistent, perhaps can more bigger than optical film product (about 1~5mm).Carry out the blooming of stamping-out with bigger size, can preferably adopt the section that makes stamping-out grinding (grinding) treatment process that makes section reach suitable dimensions that has concurrently attractive in appearance.This is because therefore the situation of the section fluffing of the optical film product behind the frequent useful stamping-out cutter stamping-out will be removed with milled processed.
Mint-mark cutting die vestige is arranged at the bight of the optical film product of rectangle, when milled processed mint-mark cutting die vestige disappears, tilt to grind by each limit,, also can easily distinguish the optical film product of its rotation even can obtain in the table of optical film product and rotate up and down to its bight.In addition, before milled processed in advance to beating letterings such as stamp near mint-mark cutting die vestige place, when mint-mark cutting die vestige disappears after milled processed,, also can easily distinguish the optical film product of its rotation even also can obtain in the table of optical film product and rotate up and down.
The milled processed that is suitable among the present invention can adopt mill, vertical milling, cylinder, emery wheel, abrasive blasting etc., be not particularly limited.Wherein, can preferably adopt clean and tidy the milling of the arrangement of the milled processed face of optical film product ground and the vertical milling grinding.
Be applicable to the lettering that stabs etc. of beating of the present invention,, be not particularly limited so long as the character printing method that the setting of mark can be distinguished easily gets final product.For example, can play stamp, also can mark be set with automatic stamper with one piece of one piece of ground of hand.Wherein, the heat transfer type automatic stamper is fit to a large amount of production, therefore can preferably adopt.
The optical film product that obtains like this be optical film product with mint-mark cutting die vestige, to mint-mark cutting die vestige tilt to grind and remove the optical film product of mint-mark cutting die vestige, beat lettering such as stamp near mint-mark cutting die vestige after, the optical film product that grinds and mint-mark cutting die vestige is removed, further based in the alignment list such as mint-mark cutting die vestige and up and down, (CIRCUIT-DIAGRAM え て promptly aligns) the heavy ね て of the overlapping (Plot of optical axis direction body) the overlapping body that obtains.
Embodiment
Below specify the present invention with embodiment, but the present invention is not limited by embodiment.
Embodiment 1
As the sheet material of optical axis (absorption axes) blooming of (MD direction) in face, preparation has the Polarizer SRW062AP7-S (Sumitomo Chemical Co's manufacturing) of the adhesive coating (pressure-sensitive adhesive) of horizontal 1000mm * vertical 600mm.Then, as the cutting die of setting up the mint-mark blade in the part of blanking knife model, preparation cutting die as shown in Figure 7 is of a size of the cutting die (Osaka is pulled out type and made manufacturing) of the mint-mark blade that has the long 1mm of being in the bight of 344mm * 276mm.In the sheet material of blooming, so that adhesive coating is downward, and the Polarizer absorption axes uses above-mentioned cutting die that the sheet material of blooming is carried out stamping-out with respect to long limit state at 45, the preparation optical film product.Consequently, rotate, rotate up and down, also can easily distinguish the optical film product that has mint-mark cutting die vestige of its rotation even can obtain making in the table of optical film product.In addition, these goods need be distinguished in the table owing to asymmetric in the table.On the other hand, owing to be up and down symmetry, there is not special necessity of distinguishing up and down.It the results are summarized in table 1.
Embodiment 2
Make optical film product according to synoptic diagram shown in Figure 9.
As optical axis (absorption axes) in face and normal direction beyond blooming, the wide viewing angle plate integrated polarizing SRF062AP8-S (Sumitomo Chemical Co's manufacturing) that use has adhesive coating (pressure-sensitive adhesive) prepares its long paper as wide 1000mm * long 100M (4).Then, as the cutting die (3) of setting up mint-mark blade (11) in the part of blanking knife model, prepare and the same cutting die that in embodiment 1, uses.In addition, as the continuous stamping device, prepare FCC-101 ((strain) ト one コ one makes).Use these, in the blooming long paper, so that adhesive coating is downward, and the Polarizer absorption axes carries out continuous stamping with respect to long limit state at 45 to the blooming long paper, the preparation optical film product.Consequently, even can obtain continuously rotating in the table of optical film product, rotating up and down, also can easily distinguish the optical film product (13) that has mint-mark cutting die vestige (12) of its rotation.In addition, these goods are asymmetric, also asymmetric up and down in the table.For this reason, need distinguish in the table of optical film product and up and down.It the results are summarized in table 1.In addition, the optical film product that obtains serves as the basis with in the table of goods and consistency from top to bottom and carry out overlappingly with mint-mark cutting die vestige, can easily obtain overlapping body (13).Need to prove that being confirmed to be with visual of mint-mark cutting die vestige distinguished.
Embodiment 3
According to synoptic diagram shown in Figure 10, grind the optical film product that has mint-mark cutting die vestige and make optical film product.
With the optical film product that has mint-mark cutting die vestige (12) (13) 100 that obtains among the embodiment 2
Piece be in the basic alignment list and up and down, and carry out overlapping and obtain overlapping body,, size is shaped to 341mm * 273mm respectively carrying out the 1.5mm milled processed in this each limit of overlapping body with mint-mark cutting die vestige.At this moment because mint-mark cutting die vestige disappears when carrying out milled processed, so with respect to each limit in bight with mint-mark cutting die vestige obliquely (14) carry out milled processed.Like this, obtain having the optical film product (15) of the vestige that grinds with respect to each limit inclination in rectangular optical membrane product bight.In grinding, use and mill muller SM-106 (manufacturing of (strain) ソ ア テ Star Network).Need to prove, shown in embodiment 2, owing to utilizing mint-mark cutting die vestige to align in the table of goods in advance and carrying out the overlapping overlapping body that obtains up and down, all 100 pieces of goods just can easily carry out unified milled processed under the state of alignment optical direction.Can be distinguished in the table easily like this and up and down, section have the optical film product of fluffing.The results are summarized in table 1.
Embodiment 4
According to synoptic diagram shown in Figure 11, grind after the optical film product that has mint-mark cutting die vestige played stamp, make optical film product.
The optical film product that obtains among the embodiment 2 is being played stamp (16) near mint-mark cutting die vestige place for (13) 100 pieces.Stab and use heat transfer type inker TS-4430L (manufacturing of MST Co., Ltd.), play stamp continuously.In addition, shown in embodiment 2, owing to utilizing mint-mark cutting die vestige to align in the table of goods in advance and carrying out the overlapping overlapping body that obtains up and down, all goods just can easily be played stamp for 100 pieces continuously under the state of alignment optical direction.Then, use the muller identical with embodiment 3, it is overlapping and each limit respectively carried out the milled processed of 1.5mm to have 100 pieces of the optical film products of stamp, and compact dimensions is 341mm * 273mm, obtains having the optical film product (17) of stamp thus.Obtain distinguishing in the table easily like this and up and down, section does not have the optical film product of fluffing.The results are summarized in table 1.
Comparative example 1
As the sheet material of optical axis (slow axis) blooming of (MD direction) in face, prepare polarizer (polarizer) SES440140S (manufacturing of Sumitomo Co., Ltd.) of horizontal 900mm * vertical 600mm.Then, the cutting die of preparing not have the mint-mark blade is as cutting die, that is the blanking knife model that uses from embodiment 2 is taken away the cutting die of mint-mark blade.Use this cutting die, carry out stamping-out similarly to Example 1, obtain optical film product.Consequently can not easily distinguish in the table and up and down owing to there is not the mark of mint-mark cutting die vestige etc.Need to prove that these goods are symmetries in the table, also are laterally zygomorphic, do not carry out in the table of optical film product especially and necessity of distinguishing up and down.The results are summarized in table 1.
Comparative example 2
As optical axis in face and the long paper of blooming beyond the normal direction, prepare and embodiment 2 in the identical long paper of long paper of use.Then, prepare the cutting die of use in comparative example 1.Use this cutting die with embodiment 2 in the identical blanking apparatus and the embodiment 2 that use equally optical film product is carried out continuous stamping.Its result does not have mark owing to lacking cutting die vestige etc., therefore can not easily distinguish in the table and up and down.Need to prove that these goods are asymmetric in the table, also is asymmetric up and down.For this reason, need distinguish in the table of optical film product and up and down.The results are summarized in table 1.
Table 1
Optical axis Method for making Distinguish (property that whether it is necessary or not) in the table Distinguish (property that whether it is necessary or not) up and down Comprehensive evaluation
Embodiment 1 In the face (MD direction) Carry out stamping-out with the cutting die that has the mint-mark blade Zero (necessity) Zero (unnecessary)
Embodiment 2 In the face and beyond the normal direction Carry out stamping-out with the cutting die that has the mint-mark blade Zero (necessity) Zero (necessity)
Embodiment 3 In the face and beyond the normal direction Carry out around stamping-out → grinding → grind obliquely mint-mark cutting die vestige with the cutting die that has the mint-mark blade Zero (necessity) Zero (necessity) ◎ (grinding)
Embodiment 4 In the face and beyond the normal direction Carry out near stamping-out → beating the mint-mark tool marks mark around stamp → grinding with the cutting die that has the mint-mark blade Zero (necessity) Zero (necessity) ◎ (grinding)
Comparative example 1 In the face (MD direction) Carry out stamping-out with the cutting die that does not have the mint-mark blade * (unnecessary) * (unnecessary) ×
Comparative example 2 In the face and beyond the normal direction Carry out stamping-out with the cutting die that does not have the mint-mark blade * (necessity) * (necessity) ×
In table 1, distinguish in the table and distinguish up and down that zero expression can distinguish that * expression can not be distinguished in the hurdle.Yield good optical membrane product can be easily made in zero expression in the comprehensive evaluation hurdle, ◎ represents further to obtain section does not have fluffing, clean and tidy optical film product, * expression is owing to not distinguishing in the table and up and down, can not easily making yield good optical membrane product.
Embodiment 1 and 2 as table 1, during by the sheet material of blooming and long paper stamping-out optical film product, if use the cutting die of setting up the mint-mark blade in the part of blanking knife model to carry out stamping-out, rotate, rotate up and down the optical film product that has mint-mark cutting die vestige that also can distinguish its rotation easily in the table of goods even can obtain.On the basis of blanking knife model vestige, in the table of the blooming that further aligns and carry out up and down overlappingly just can obtaining overlapping body.In addition, have the optical film product of mint-mark cutting die vestige, also do not have the section fluffing, can easily obtain optical film product through the milled processed of section.And, by milled processed under the situation that mint-mark cutting die vestige disappears, mint-mark cutting die vestige is ground at a slant shown in embodiment 3, or shown in embodiment 4, before grinding, play stamp in advance, rotate, rotate up and down the optical film product that also can distinguish its rotation easily even just can make in the goods table.
On the other hand, shown in comparative example 1 and 2, when using the cutting die do not have the mint-mark blade to make optical film product, just can not distinguish its rotation in the table of optical film product and when rotating up and down.

Claims (7)

1. optical film product manufacture method, by being carried out stamping-out, the sheet material of blooming or long paper make optical film product, it is characterized in that the cutting die that use is set up the mint-mark blade in the part of blanking knife model carries out stamping-out, and mint-mark cutting die vestige is set on blooming.
2. optical film product manufacture method as claimed in claim 1 is characterized in that, blooming is light polarizing film, optical compensation films, phase shift films, optical reflection film, light-diffusing films or layered product that at least one piece of lamination of these films formed.
3. optical film product manufacture method as claimed in claim 1 is characterized in that, blooming has optical axis in face and beyond the normal direction.
4. optical film product manufacture method as claimed in claim 1 is characterized in that, based on the mint-mark cutting die vestige of the optical film product that obtains, in the table of alignment optical film product and up and down and carry out overlapping and obtain overlapping body.
5. optical film product manufacture method as claimed in claim 1 is characterized in that, the section of the optical film product with mint-mark cutting die vestige that obtains is carried out milled processed.
6. optical film product manufacture method as claimed in claim 5 is characterized in that, has the optical film product of mint-mark cutting die vestige for the bight at rectangle, and it is had the bight of mint-mark cutting die vestige, grinds obliquely with respect to each limit in this bight.
7. as claim 5 or 6 described optical film product manufacture methods, it is characterized in that, before milled processed, carry out lettering near mint-mark cutting die vestige.
CNA2007100022250A 2006-01-12 2007-01-12 Method for manufacturing optical film product Pending CN101221314A (en)

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TW200730314A (en) 2007-08-16

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