CN101218105A - Method for the structured gluing of surfaces - Google Patents

Method for the structured gluing of surfaces Download PDF

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Publication number
CN101218105A
CN101218105A CNA2006800164128A CN200680016412A CN101218105A CN 101218105 A CN101218105 A CN 101218105A CN A2006800164128 A CNA2006800164128 A CN A2006800164128A CN 200680016412 A CN200680016412 A CN 200680016412A CN 101218105 A CN101218105 A CN 101218105A
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CN
China
Prior art keywords
silk screen
make
printed medium
adhesive
structurized
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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CNA2006800164128A
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Chinese (zh)
Inventor
P·斯莫尔
J·埃德林格
A·比特施
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OC Oerlikon Balzers AG
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OC Oerlikon Balzers AG
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Filing date
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Application filed by OC Oerlikon Balzers AG filed Critical OC Oerlikon Balzers AG
Publication of CN101218105A publication Critical patent/CN101218105A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M3/00Printing processes to produce particular kinds of printed work, e.g. patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/12Stencil printing; Silk-screen printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M3/00Printing processes to produce particular kinds of printed work, e.g. patterns
    • B41M3/006Patterns of chemical products used for a specific purpose, e.g. pesticides, perfumes, adhesive patterns; use of microencapsulated material; Printing on smoking articles
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J5/00Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Inorganic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Screen Printers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Printing Methods (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The invention relates to an improved method for gluing two surfaces together by means of screen printing. The inventive method reduces the risk of the screen getting clogged and thus improves the printing quality of the applied adhesive film. In order to do so, particles are admixed to the printing medium. In addition, the size of the particles is selected such that the particles define the thickness of the adhesive joint as spacer elements during the gluing process. Also disclosed is a step of a method for approaching in a defined manner the surfaces that are to be glued together.

Description

The method of structured gluing of surfaces
Technical field
The present invention relates to the method for the structure member on a kind of structured gluing plane.Especially provide a kind of can be quick, with low cost and with the adhesive joins determined method with structurized adhering components.
Background
There is multiple diverse ways two or more adhering objects can be become parts.Its key step is: adhesive is coated at least one treats on the bonding zone, make object approaching definitely, and fixed object is with cure adhesive in approaching position.
A) coating adhesive
There is several different methods to can be used to coating adhesive.Be known that syringe needle dotting glue method (Nadeldispensier-verfahren), so-called ink jet printing method and silk screen print method.
When carrying out syringe needle point glue, make syringe needle with minimum distance (about 100 μ m) treat gluing of surfaces above process, by syringe needle adhesive is forced on the surface.Its maximum shortcoming is that this is a kind of order applying glue method, need expend coating adhesive component for a long time.If bonding length reaches several rice, then the gluing time is very long.For example when bonding length was approximately 3 meters, the gluing time was probably between 10~20 minutes.Well imagine, can utilize a plurality of syringe needles to realize this applying glue method simultaneously.But the maintenance cost of this syringe needle dotting glue method is quite high, and is if use a plurality of syringe needles, then more uneconomical.
Although use ink-jet method to come gluing fast slightly, also do not reach enough fast degree.Adopt this method, approximately can in 5~10 minutes, carry out applying glue 3 meters bonding length.Wherein be coated with by the drop mode.This mode can be brought the difficulty of two aspects.On the one hand, make the glue drop volume less than 10nl, technical difficulty and cost are all bigger.If otherwise the spending of increase technical elements, then the fineness of applying glue stitching will limit to some extent.Therefore and be not suitable for some application from another point of view, because quantitatively some glue can not drip at glue usually and not form level and smooth straight line when converging.
Silk screen print method is a kind of known method for the treatment of gluing of surfaces that adhesive is applied to.This method is to cover silk screen, and textile fabric for example makes adhesive see through fabric and is applied to and treats on the bonding object surfaces.Its problem is, if use the adhesive composition that contains polymer, can take place usually in the practice deadlocked, thereby the fabric that causes being used for serigraphy stops up.Because local solidification can take place in adhesive on silk screen, for example polymerization, perhaps solvent evaporation will form deposit in mesh, thereby makes fabric stop up, and the result will cause the adhesive coating imperfect.Although the existing trial of using aqueous binder to eliminate this problem, for example EP 0 866 840 described methods will be stipulated employed adhesive component usually, the another kind of adhesive type of therefore can't directly migrating.
B) definitely near object
Carrying out bonding next step is: make and treat that bonding object is approaching mutually with mode and the method determined.Under some applicable cases, as long as object is fixed on another object; And under other applicable cases, especially when being optics, then need accurately locate object with respect to another object when related.Location described here is meant: after bonding process finishes, make two object relative orientations, alignment, and make it have definite spacing.As a rule known, make adhesive component can bring into play its bonding effect, adhesive should have as far as possible little thickness at least in the scope for the treatment of between the gluing of surfaces.But to stipulate this thickness by concrete applicable cases usually.Just institute for example needs to glued joint with the adhesive joins of 2 μ m, 5 μ m or 10 μ m consistently.
In order to reach this definite adhesive joins, at first must make object approaching mutually in the mode of determining.In most cases, especially when area is big, still need to exert pressure, especially when also being like this when very fast near process.If optical module is difficult to clamping, these devices of translation usually.And apply mechanical pressure by instrument, might directly make the surperficial impaired of optics.Therefore in some cases, utilize capillary attraction and/or gravity to make object approaching.Certainly this more time-consuming near process, so cost is also high.
So need find a kind of just like required method, can be can not producing the mode of damage, and, make object approaching mutually with than capillary attraction or gravity faster speed.
C) solidification process that carries out with fixing spacing
For the adhesive joins that realizes determining, should be able to stop near process with mode and the method for determining.In addition, will make object keep the spacing of determining at least in solidification process, because solidification process will continue for some time on the one hand, and from another point of view, many adhesives all have the characteristic that changes own vol in solidification process.There is diverse ways to be used in solidification process, keeping definite spacing.Can treat to arrange on the bonding object some so-called spacing things (stationary partition) at one or more on the one hand.Adhesive is not coated on the spacing thing then, but in the close process of object, they can be in contact with one another by the spacing thing, thereby determine adhesive joins.Certainly if this type of spacing thing of determining is arranged on the object, also can produce manufacturing cost, thereby make the cost of this process increase.
Another kind method is to add some so-called interval beads in adhesive component.These interval beads with thickness of determining basically are blended directly in the adhesive, adhesive are coated on treat on the bonding surface then.
When two objects were compressed mutually, these objects will be approaching mutually, until the diameter that reaches separating ball.Well imagine that except spherical spacing thing, the spacing thing also can have other geometry.Therefore below these spacing things are referred to as the isolation element.No matter be to use the syringe needle dotting glue method, or ink jet printing method carries out bondingly, these spacing things that are blended in the adhesive component also can bring serious problem, because may stop up syringe or passage.
Therefore need a kind of efficient ways, can either use this type of to isolate element, above-mentioned blockage problem can not occur again.
Task of the present invention
Task of the present invention just is to provide a kind of adhering method that can overcome the problems referred to above in the prior art condition at least.
Solution of the present invention
Solution of the present invention is based on the known silk screen print method of speciality circles.This method is carried out improved a kind of modification is: several microns particle is blended in the adhesive substance.Result of the test shows surprisingly, fabric is stopped up, but can obviously improve screen printing process.So finally realized the method for using adhesive to carry out serigraphy first, and can not have problems, promptly blockage problem can not take place.
Obtained proof on the other hand, can so select the size of the particle of sneaking into, made it in adhesive phase, play the effect of isolating element.Therefore proposed by the invention be not only a kind of method for printing screen that has improved, also make adhesive have simultaneously and can keep the very important feature of adhesive joins.In the following description, to clearly not keep the particle that is mixed being called " isolation element " under the situation of adhesive joins thickness at it yet.
Another aspect of the present invention is, proposed a kind ofly to make two to treat that bonding object quickens approaching method.If one of them object include perforation up to wanting bonding another hole or cavity thereon with object, then object will cling to exterior lateral area on another object by to external seal, and these holes and/or cavity will be under the vacuum.Can an object be compressed towards another object by the effect of ambient atmosphere pressure then.Needn't use other machine tool like this, just can be close to equably will be bonding object on.
Explanation of the present invention
Below with example ground by means of accompanying drawing and different embodiments, the present invention is described in detail.
Brief description of drawings
Fig. 1 screen printing apparatus;
Fig. 2 screen printing apparatus, its middle scraper is in the halfway;
Fig. 3 be used near and fixedly treat the explosive view of the equipment of bonding object.
Detailed description of the present invention
Silk screen print method mainly contains four big parts: the surface of printed medium, the silk screen that has latex zone (be used for determine structure to be printed), the base material that will print thereon and be used to push printed medium and make it see through the scraper plate of silk screen.
Figure 1 shows that the schematic diagram of silk-screen printing device 1 relevant components part.Silk screen 3 comprises latex zone 5, and this latex zone determines that on fabric printed medium does not need the zone that sees through.Finally so just can determine the structure that on substrate surface, to print.For example use the square frame of 60 * 60cm size.But also can use bigger or littler framework fully.Final not through-flow printable area is approximately 2/3rds of frame size.Utilize framework, for example the aluminium frame is tightened silk screen.What be suitable as web material has polyester textile or other textile fiber, or steel wire, and high-quality steel wire preferably.In this explanation, described fabric notion is used for expressing all embodiments of silk screen, and steel wire and other aperture plate are promptly also arranged.Use " silk thread " to represent to be made into the element of silk screen prevailingly.Silk screen has and is the definite width of mesh of technical process.Decide on concrete applicable cases, the cycle (Periode) is generally 60 μ m~300 μ m.For example can select for use the silk thread diameter to be approximately 40 μ m, silk thread cycle (Fadenperiode) is 100 * 100 μ m 2Polyester textile.Certainly also can advantageously use other silk thread diameter between 30 μ m to the 200 μ m, wherein the silk thread diameter should be significantly less than the silk thread cycle of fabric.The density of silk thread can roughly determine to be applied to the thickness of lip-deep print media material.
For silk screen 3 is covered, the latex (Emulsion) of sensitization is applied on the silk screen in large area, by photomask it is exposed then.Described latex for example can be positive or negative film photoresists.If use the positive photoresists, then unexposed zone will stay after development, sees through photomask and then is stripped from through exposed areas.If it is use the negative film photoresists, then just in time opposite.All can leave under the both of these case by latex the airtight fabric extent that can not see through printed medium, then can not seen through printed medium by the airtight zone of latex.Latex also can have influence on the lip-deep medium coating thickness of printed substrate.Latex can make thickness increase by 50%.Make in this way, can obtain its minimum structure that approximately equals 3 times of used silk screen width of mesh of forming.Less as fruit structure, mesh at least can influence printing plot quality for some applicable cases.
According to the present invention, what be suitable as printed medium 9 is to be mixed with the epobond epoxyn of isolating element.The adhesive composition also can be uv-curing type, hot setting adhesive, or the chemosetting type adhesive of many components, or passes through the adhesive that evaporating solvent solidifies.For example can use diameter is the glass marble of 5 μ m.Can rationally use other size until about mesh openings of sizes 80%.But the full-size of isolating element preferably surpass by mesh definite space minimum dimension 30%.When considering should mix the isolation element with which kind of concentration, must be noted that: too high isolation concentration of element can cause isolates the element caking, thereby might stop up fabric actually.Suitable concentration is between 0.5% and 80%.If employed is separating ball, then Shi Yi value is 5%.
When carrying out serigraphy, the silk screen 3 that is tightened on the framework 7 should be placed the about 5-10cm in printed substrate 13 surfaces.In order to make silk screen 3 aim at base material 13, a camera can be moved between base material 13 and the silk screen 3 (not drawing among the figure), utilization (for example) Amici prism comes the relative position between prosecution silk screen 3 and the base material 13 then, can proofread and correct in case of necessity.Removing camera behind aligned position, silk screen is moved up, is 0.5mm-5mm until reaching spacing, is preferably 2mm.
Then will be mixed with the adhesive of isolating element, preferably epoxide is applied on the silk screen 3 as printed medium 9.On fabric, scraped with certain pressure with a scraper plate 11 then, and made adhesive see through fabric together with the isolation element pressurized that is mixed in wherein.Should select enough big pressure, make fabric be forced on the contact site of scraper plate and fabric on the surface of undertaking the printing of that is positioned under it, as shown in Figure 2.Usually pressure should be in the 0.2N/cm scope.Here employed unit is every centimetre a active force, because scraper plate is generally blade geometry.In Fig. 2, on the zone of the base material 13 that scraper plate was scraped, stayed the structure that is printed on binder film 15.
There is diverse ways that scraper plate is moved on fabric.Scraper plate was scraped once on fabric to get final product.But also can use Double-scraper technology (Doppelraket-Technik) in addition, its middle scraper once moves back and forth.
After being coated on structurized adhesive on the body surface, must make two to treat that bonding surperficial mutual 0 is approaching.When needs carried out structured gluing to certain surface, the professional person will face the task of accurately determining adhesive joins usually.Promptly must determine the width and the thickness of adhesive linkage.In addition, also to avoid entrained air bubbles, especially all the more so when relating to the application of optics aspect.Silk screen print method all can produce bubble usually, two objects also can cause entrained air bubbles near condition.Determined as the inventor, can avoid occurring entrained air bubbles by following manner, the binder film that soon is coated with is heated to 30 ℃ to 80 ℃, preferably be heated to 60 ℃, moreover, also will satisfy another condition, the ratio of film width that promptly is coated with and the film thickness that is coated with is no more than 20: 1 at least in a dimension.That is to say,, just can be coated with very long adhesive tape as long as the bar width is not more than 20 times of bar thickness.Because surface tension, heated adhesive can be discharged bubble.In addition, above-mentioned in a dimension selection of physical dimension cause forming a kind of shape of protrusion, make and place when treating the second bonding object thereon, entrained air bubbles can not appear basically.If now make two objects approaching mutually, and it compresses mutually the most at last, so two objects will be close to such spacing, is begun by this spacing, isolate element and will stop continuation approaching with exactly determined mode and method.This spacing is 5 μ m in the above-mentioned example.
Certainly near process, must be noted that:, should as far as possible evenly exert pressure if exert pressure.If the object of precision optics is bonded together mutually with optical surface, in most cases cannot utilize instrument to treat bonding object simply and exert pressure.Just because of this, the present invention proposes a kind of two methods that object is approaching that advantageously make on the other hand.This method realizes like this: only need so structuring in two objects, make equally distributed relatively passage allow sensible another object surfaces.Figure 3 shows that organigram.According to the present invention, the structurized object 105 that scribbles binder film 103 mode with form fit is placed on the bonding support 107.In bonding support, be provided with passage, by valve with these channel selecting be connected to compression pump or vavuum pump.At first utilize compression pump to produce air-flow.Then make and treat that the second bonding object 110 is near binder film.On the air cushion that second object can contactlessly rest on air-flow and produced.That work this moment is exactly Bernoulli effect (Bernoulli-Effekt) usually.If air-flow slowly is reduced to zero now, second object will drop on first object.Just seal passage and surrounding environment by the binder film and second object 110 this moment.Then passage is connected to vavuum pump.If open the valve of vavuum pump now, will from passage, pump air, thereby produce negative pressure.Because all passages link together mutually, therefore the negative pressure that is produced is even everywhere.Adopt this mode, can second object 110 be pressed to structurized object 105 very equably, needn't exert pressure to second object by instrument in addition by external air pressure.Of the present invention a kind of preferred embodiment in, on the outer ledge between the structurized object 105 and second object 110, be configured with sealing ring 113, this sealing ring can stop external air pressure to directly act on the binder film of base material exterior lateral area, and stops it to enter inside as far as possible.
Can certainly change this pressure system.For example can be with matrix 107, the bottom parts of pressure chamber, structurized therein object 103, second object 110 and in case of necessity sealing ring 113 be under the pressure, and passage 115 communicates with ambient air, makes also have atmospheric pressure in the passage.

Claims (4)

1. structurized binder film is applied to the method on the body surface, comprises the following steps:
-to structurized binder film coating object surfaces thereon will being prepared,
-screen printing apparatus with silk screen and scraper plate is prepared, wherein silk screen has airtight and not airtight zone,
-printed medium is coated on the one side of silk screen,
-near silk screen, do not produce and arrange described surface contiguously, make wire mesh arrangement printed medium and should the surface between,
-utilize scraper plate that the printed medium extruding is seen through silk screen, its middle scraper was scraped on the silk screen surface, and silk screen is pressed onto on the described surface partly, and printed medium is not stayed on the surface in having airtight zone, it is characterized in that printed medium had both comprised adhesive component, also comprise the isolation element.
2. method according to claim 1 is characterized in that, the volume ratio of the isolation element that is comprised in the printed medium is between 0.5% to 80%, but preferably near 5%.
3. make the method for at least 2 adhering objects, it is characterized in that, utilize claim 1 or 2 described methods that structurized binder film is coated on first object, and make second object surfaces near first object, isolate the determined spacing of element until reaching, and after approaching, binder film is solidified.
4. method according to claim 3 is characterized in that, is configured with in first object and leads to the passage for the treatment of bonding surface, and near process, at first produce the air-flow towards described surface, and air-flow weakens near process gradually to disappearance; And with after second object surfaces contacts, in passage, produce negative pressure at structurized binder film, make second object because environmental pressure is pressed towards first object.
CNA2006800164128A 2005-05-13 2006-05-08 Method for the structured gluing of surfaces Pending CN101218105A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102005023102.0 2005-05-13
DE102005023102A DE102005023102A1 (en) 2005-05-13 2005-05-13 Structured gluing method e.g. for surfaces, involves making surface of body available, on which structured adhesive layer is to be applied with filter and blade provided

Publications (1)

Publication Number Publication Date
CN101218105A true CN101218105A (en) 2008-07-09

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EP (1) EP1879749A1 (en)
JP (1) JP4904342B2 (en)
KR (1) KR20080013894A (en)
CN (1) CN101218105A (en)
DE (1) DE102005023102A1 (en)
TW (1) TWI356004B (en)
WO (1) WO2006122667A1 (en)

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CN102347397A (en) * 2011-07-14 2012-02-08 宁波尤利卡太阳能科技发展有限公司 Method for eliminating mesh clogging
CN101763929B (en) * 2008-12-25 2012-05-23 北京中科三环高技术股份有限公司 Method for realizing adhesion among neodymium iron boron permanent magnet pieces
CN112427268A (en) * 2020-12-03 2021-03-02 南阳利达光电有限公司 Gluing method of high-viscosity photosensitive adhesive

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EP2072593A1 (en) * 2007-12-18 2009-06-24 Nederlandse Organisatie voor toegepast- natuurwetenschappelijk onderzoek TNO A method for joining moist parts
CN104624566A (en) * 2013-11-15 2015-05-20 浙江鸿禧能源股份有限公司 Method for wiping screen printing plate in silk-screen printing
CN105620067A (en) * 2015-12-23 2016-06-01 苏州安洁科技股份有限公司 Method for forming non-adhesive region in complex shape on carrier
IT201900018068A1 (en) * 2019-10-07 2021-04-07 Mondo Plast S R L MACHINERY AND METHOD OF ADHESIVATION OF COMPONENTS BY SCREEN PRINTING TECHNIQUE
DE102022209197A1 (en) 2022-09-05 2024-03-07 Robert Bosch Gesellschaft mit beschränkter Haftung Device and method for printing a substrate with a sealant and/or adhesive

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Publication number Priority date Publication date Assignee Title
CN101763929B (en) * 2008-12-25 2012-05-23 北京中科三环高技术股份有限公司 Method for realizing adhesion among neodymium iron boron permanent magnet pieces
CN102347397A (en) * 2011-07-14 2012-02-08 宁波尤利卡太阳能科技发展有限公司 Method for eliminating mesh clogging
CN112427268A (en) * 2020-12-03 2021-03-02 南阳利达光电有限公司 Gluing method of high-viscosity photosensitive adhesive

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Publication number Publication date
JP2008540175A (en) 2008-11-20
DE102005023102A1 (en) 2006-11-16
EP1879749A1 (en) 2008-01-23
JP4904342B2 (en) 2012-03-28
WO2006122667A1 (en) 2006-11-23
TW200642862A (en) 2006-12-16
TWI356004B (en) 2012-01-11
KR20080013894A (en) 2008-02-13

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