CN101216379A - Stalk cutting test device and method - Google Patents

Stalk cutting test device and method Download PDF

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Publication number
CN101216379A
CN101216379A CNA2007101923983A CN200710192398A CN101216379A CN 101216379 A CN101216379 A CN 101216379A CN A2007101923983 A CNA2007101923983 A CN A2007101923983A CN 200710192398 A CN200710192398 A CN 200710192398A CN 101216379 A CN101216379 A CN 101216379A
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China
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cutter
stem stalk
stalk
speed
conveying belt
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CNA2007101923983A
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CN100514029C (en
Inventor
李耀明
徐立章
马朝兴
张立功
董月亮
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Jiangsu University
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Jiangsu University
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Abstract

The invention discloses a test device for simulating indoor cutting of crop stalk and a test method thereof. The device comprises a stalk clamping device arranged on a conveying device, a grain pulling device on the stalk clamping device, a cutting device connected with a blade driving mechanism and arranged on one side of the stalk clamping device, a rotation speed sensor arranged on the drum shaft end of a conveying belt, a torque sensor arranged on a power input shaft, a pressure sensor arranged at the joint of the blade of the cutting device and a rocker connection rod. The cutting test can be conducted by collecting, recording and displaying data collected by the rotation speed sensor, the pressure sensor and the torque sensor by a test control system of a computer. The device has simple and reasonable structure and stable and reliable operation method, thus radically solving problems of the prior stalk cutting test such as parameter adjustment and realtime sampling and processing of test data.

Description

Stalk cutting test device and method
Technical field
The present invention relates to a kind of cutting test device and test method thereof that is used for crops stem stalk, be used in the cutting process of lab simulation field crop stems such as paddy rice, rape, wheat, soybean, corn, sugarcanes.
Background technology
The research to the harvest machinery header parts of crops at present improves, and comprises that mainly cutter, the structural parameters of dialling the standing grain device and kinematic parameter change the rule that influences to the ceding of Taiwan.But the influence that agriculture field test is changed by each parameter of weather, field situation and machine.The variation range of the cutter of header part, the structural parameters of dialling the standing grain device and kinematic parameter is little, and real-time signal acquisition and processing are very difficult.The quality and the cutting speed size of the cutting performance of cutter part are closely related, the big more performance of cutting speed is good more, and along with the increase of cutting speed, the cutting resistance also decreases, but ceding of Taiwan vibrations aggravation and increase power consumption, therebetween influence each other rule and optimal parameter combination are difficult to determine.Dial standing grain device part winder up and down before and after the variation of relative position and the loss percentage of different speed ratio condition lower cutting tables be difficult for accurately measuring.Be badly in need of a kind of novel test device of design and solve existing problem, and also do not retrieve relevant therewith documents and materials at present.
Summary of the invention
The present invention overcomes the defective that prior art exists, provide a kind of can be in indoor device and test method thereof of carrying out stem stalk cutting test.
The technical scheme that apparatus of the present invention adopt is: comprise the stem stalk clamping device that is installed on the conveying device, a side that is installed in stem stalk clamping device after group standing grain device, cutter sweep connection cutter driving mechanism are installed in stem stalk clamping device top, described conveying device comprises that drive motor connects the conveying belt of adjustable speed, is installed in speed probe the cylinder axle head of conveying belt; But described stem stalk clamping device comprises the stem stalk clamper of the clamping crops stem stalk that is fixed on the conveying belt; Described cutter sweep comprises the power input shaft that connects drive motor, mounting torque sensor on power input shaft, power input shaft connects an end of rocker-arm link; the other end of rocker-arm link is connected on the double-deck detachable reciprocating cutter, in the cutter and the rocker-arm link connection of cutter a pressure transducer is installed; Described group of standing grain device comprises that cam-action reel is fixed on the frame by elevating lever, on the wheel face of cam-action reel, speed probe is installed, at uniform several rice-pulling tooths in the wheel edge of cam-action reel, make rice-pulling tooth near the stem stalk on the stem stalk clamper, on the belt pulley of drive motor through being connected to cam-action reel after the kinematic train; Described speed probe, pressure transducer, torque sensor are connected respectively to computing machine, can monitor and control by the control stand of installing on computers.
The technical scheme that the inventive method adopts in turn includes the following steps
A, will test crops according to required line-spacing and spacing in the rows insert row on clamping hole, conveying belt is forwarded to from cutter at a distance so that obtain steady speed during cutting; Control the position of the relative cutter of winder by regulating elevating lever;
B, startup drive motor; Carry out the parameter setting by computing machine, regulate the frequency of cutter, regulate the rotating speed of winder and the speed of conveying belt; Open the speed switch of cutter and winder successively by control stand, this moment, frequency, the rotating speed of winder and the velocity information of conveying belt of cutter directly were recorded in the computing machine;
C, the TT﹠C system collection that utilizes computing machine, record and the demonstration data that speed probe, pressure transducer, torque sensor collected are carried out cutting test;
D, close the speed switch of cutter and winder, closing information is gathered switch, and TT﹠C system writes down and preserve whole process testing data automatically, finishes cutting test;
Stem stalk cutter sweep advantages of simple provided by the present invention, method of operating is reliable and stable, solved the limitation that field test is influenced by external factor, can regulate with different parameters test parameters and make up, data in the process of the test can be sampled automatically, automatically control and processing, can study its different structure parameter and performance, can finish different cultivars, the different water cut rate, different feeding speed, different cutting mode (cutting frequencies, cutting angle, cutting quantity etc.), fundamentally solved the real-time sampling of present stem stalk cutting test parameter regulation and test figure with different tests of dialling under the standing grain device parameter, the problem of handling.
Description of drawings
The invention will be further described below in conjunction with the drawings and specific embodiments:
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the vertical view of the cutter sweep among Fig. 1;
Fig. 3 is the front view of Fig. 2.
Fig. 4 is the conveying device front view among Fig. 1.
Fig. 5 is the vertical view of Fig. 4.
Fig. 6 is the vertical view of stem stalk clamping device among Fig. 1.
Among the figure: 1, conveying belt, 2, stem stalk clamping device, 3, speed probe, 4, pressure transducer, 5, rice-pulling tooth, 6, cam-action reel, 7, speed probe, 8, rocker-arm link, 9, cutter, 10, frame, 11, motor, 12, torque sensor, 13, kinematic train, 14, the winder elevating lever, 15, computing machine, 16, control stand, 17, lower floor's cutter, 18, cutter power input shaft, 19, the cane clamping hole, 20, fishbolt.
Embodiment
Be the stalk cutting test device structural drawing as shown in Figure 1, mainly comprise conveying device, cutter sweep, dial standing grain device and monitor control system.Conveying device comprises that drive motor 11 connects the conveying belt 1 of adjustable speed, is installed in speed probe 3 the cylinder axle head of conveying belt 1.As Fig. 4,5, shown in 6, but be fixed on the stem stalk clamper 2 of the clamping crops stem stalk on the conveying belt 1, mainly form by stem stalk clamping hole 19 and fishbolt 20, crops stem stalk is by a line spacing, the size of spacing in the rows is put in the stem stalk clamping hole 19, stem stalk clamper 2 is fixed on the conveying belt 1 by fishbolt 20, can regulate stem stalk clamping device 2 to reach required spacing in the rows and line-spacing requirement according to the spacing in the rows and the line-spacing of Different Crop during test, and can select the stem stalk clamping device 2 of different stem stalk clamping holes 19 according to the stem stalk diameter difference of Different Crop, thereby satisfy the test needs of different stem stalk cuttings.
As shown in Figure 1, 2, 3, cutter sweep comprises the power input shaft 18 that connects drive motor 11, mounting torque sensor 12 on power input shaft 18, power input shaft 18 connects an end of rocker-arm link 8; other end of rocker-arm link 8 is connected on the double-deck detachable reciprocating cutter 9,17, in the cutter and rocker-arm link 8 connections of cutter a pressure transducer 4 is installed.Can select to use double-cutting knife or individual layer cutter simultaneously according to the test needs during work, promptly cutter 9,17 can only be installed one, the cutting frequency scope can 300~800 rev/mins adjustable, adjustable in cutting angle 0~15 scope, swath is 900mm.Pressure transducer 4 is measured the size of cutting force in real time.Torque sensor 1 is measured the size variation of moment of torsion in real time.Because the velocity simulate of the relative cutter sweep of conveying device is the pace of field machine, so the transmission speed of conveying belt 1 is adjustable, and the speed range of adjustment is 0~2m/s under the drive of motor 11.
As shown in Figure 1, dial the standing grain device and comprise that cam-action reel 6 is fixed on the frame 10 by elevating lever 14, the length of elevating lever 14 can be regulated, speed probe 7 is installed on the wheel face of cam-action reel 6, uniform several rice-pulling tooths 5 at the wheel edge of cam-action reel 6, make rice-pulling tooth 5 near the stem stalk on the stem stalk clamper 2, drive motor 11 is through being connected to after the kinematic train 13 on the belt pulley of cam-action reel 6, can regulate elevating lever 14 reaching required test condition according to the differing heights of crop, and the velocity ratio of winder 6 rotating speeds and conveying belt 1 can be regulated by the stepless change of transfer system 13.
Speed probe 3,7, pressure transducer 4, torque sensor 12 are connected respectively to computing machine 15, can monitor and control the cane cutting test device by the control stand 16 that is installed in the monitoring software in the computing machine 15 and be installed on the computing machine 15.
During test, with the test crops according to required line-spacing and spacing in the rows insert row on clamping hole 19, conveying belt 1 is forwarded to from cutter 9 at a distance so that obtain steady speed during cutting; Control the position of winder 6 relative cutters 9,17 by regulating elevating lever 14.Power-on is checked and is detected the control system circuit, guarantees in good condition; Then TT﹠C system is carried out the parameter setting, cutter 9 frequencies are transferred to required frequency, and regulate winder 6 rotating speeds and conveying belt 1 speed to required size; Open cutter and winder speed switch successively, information such as cutter 9 frequencies, winder 6 rotating speeds, conveying belt 1 speed directly are recorded in the computing machine.In operational process, utilize the TT﹠C system collection, record of computing machine 15 and show that the data that speed probe 3,7, pressure transducer 4, torque sensor 12 are collected carry out cutting test when carrying out cutting test.Close cutter and winder speed switch during off-test, and closing information gathers switch, the whole process testing data of the automatic recorded and stored of TT﹠C system reach the purpose of cutting test.

Claims (5)

1. stalk cutting test device, comprise the stem stalk clamping device that is installed on the conveying device, a side that after group standing grain device, cutter sweep connection cutter driving mechanism are installed in stem stalk clamping device top, is installed in stem stalk clamping device, it is characterized in that: described conveying device comprises that drive motor (11) connects the conveying belt (1) of adjustable speed, is installed in speed probe (3) the cylinder axle head of conveying belt (1); Described stem stalk clamping device comprise be fixed on conveying belt (1) but on the stem stalk clamper (2) of clamping crops stem stalk; Described cutter sweep comprises the power input shaft (18) of connection drive motor (11), mounting torque sensor (12) on power input shaft (18), power input shaft (18) connects an end of rocker-arm link (8); the other end of rocker-arm link (8) is connected on the double-deck detachable reciprocating cutter (9,17), in the cutter and rocker-arm link (8) connection of cutter a pressure transducer (4) is installed; Described group of standing grain device comprises that cam-action reel (6) is fixed on the frame (10) by elevating lever (14), speed probe (7) is installed on the wheel face of cam-action reel (6), at uniform several rice-pulling tooths in the wheel edge of cam-action reel (6) (5), make rice-pulling tooth (5) near the stem stalk on the stem stalk clamper (2), drive motor (11) is connected on the belt pulley of cam-action reel (6) after kinematic train (13); Described speed probe (3,7), pressure transducer (4), torque sensor (12) are connected respectively to computing machine (15), can monitor and control by the control stand (16) that is installed on the computing machine (15).
2. stalk cutting test device according to claim 1 is characterized in that, upper strata cutter (9) and lower floor's cutter (17) can only be installed one.
3. stalk cutting test device according to claim 1, it is characterized in that, crops stem stalk is put in the clamping hole (19) of stem stalk clamper (2) by the size of a line spacing, spacing in the rows, and stem stalk clamper (2) is fixed on the conveying belt (1) by fishbolt (20).
4. in the stalk cutting test device according to claim 1, it is characterized in that the length scalable of elevating lever (14).
5. stem stalk cutting test method is characterized in that in turn including the following steps:
A, will test crops according to required line-spacing and spacing in the rows insert row on clamping hole (19), conveying belt (1) is forwarded to from cutter (9) at a distance so that obtain steady speed during cutting; Control winder (6) position of cutter (9,17) relatively by regulating elevating lever (14);
B, startup drive motor (11); Carry out the parameter setting by computing machine (15), regulate the frequency of cutter (9,17), regulate the rotating speed of winder (6) and the speed of conveying belt (1); Open cutter (9,17) successively by control stand (16)) and the speed switch of winder (6), frequency, the rotating speed of winder (6) and the velocity information of conveying belt (1) of cutter this moment (9,17) directly are recorded in the computing machine (15);
The data that c, the TT﹠C system collection that utilizes computing machine (15), record and demonstration speed probe (3,7), pressure transducer (4), torque sensor (12) are collected are carried out cutting test;
D, close the speed switch of cutter (9,17) and winder (6), closing information is gathered switch, and the TT﹠C system of computing machine (15) writes down and preserve whole process testing data automatically, finishes cutting test.
CNB2007101923983A 2007-12-26 2007-12-26 Stalk cutting test device and method Expired - Fee Related CN100514029C (en)

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Application Number Priority Date Filing Date Title
CNB2007101923983A CN100514029C (en) 2007-12-26 2007-12-26 Stalk cutting test device and method

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Application Number Priority Date Filing Date Title
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CN100514029C CN100514029C (en) 2009-07-15

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Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101625297B (en) * 2009-08-07 2011-09-07 西安工程大学 Method for detecting cutting performance of textile material
CN102768495A (en) * 2012-07-04 2012-11-07 广西大学 Dynamic real-time cutting depth control method based on load of sugarcane harvesting mechanical cutterhead
CN102914444A (en) * 2012-10-26 2013-02-06 苏州劲翔电子科技有限公司 Integrated tester of handheld brush cutter
CN103098604A (en) * 2013-01-21 2013-05-15 农业部南京农业机械化研究所 Reciprocating double moving cutter cutting test device
CN103416162A (en) * 2013-07-10 2013-12-04 江苏大学 Adjustable reel device
CN103837355A (en) * 2012-11-26 2014-06-04 甘肃农业大学 Cutter performance test bench
CN104813802A (en) * 2015-04-29 2015-08-05 广西大学 Clamping mechanism of sugarcane feeding cutting experimental device for sugarcane harvester
CN105675287A (en) * 2016-03-30 2016-06-15 农业部南京农业机械化研究所 Multi-cutting platform stalk crop cutting test device
CN106198290A (en) * 2016-08-31 2016-12-07 海宁市新艺机电有限公司 A kind of Apparatus and method for detecting rotary shaver sharpness
CN107046934A (en) * 2017-04-21 2017-08-18 伍崇德 Sugar-cane cutting machine cutter device
CN107167331A (en) * 2017-06-13 2017-09-15 农业部南京农业机械化研究所 A kind of adjustable stalk crop cutting test platform of blade spacing
CN107515130A (en) * 2017-08-30 2017-12-26 西南大学 A kind of rotary cutting test equipment
CN108112360A (en) * 2017-12-04 2018-06-05 郭世斌 A kind of herding herbage processing equipment
CN108318265A (en) * 2017-12-25 2018-07-24 佳木斯市质量技术监督检验检测中心 Corn harvesting bench fatigue test board
CN108593326A (en) * 2018-06-13 2018-09-28 华中农业大学 A kind of sun flower combine-harvester ceding of Taiwan test-bed
CN108718671A (en) * 2018-06-13 2018-11-02 华中农业大学 It is a kind of to be used for the multifunctional test bed of rice-pulling chain formula sunflower ceding of Taiwan test
CN109699321A (en) * 2019-03-13 2019-05-03 农业农村部南京农业机械化研究所 Cut stalk testing stand
CN111351676A (en) * 2020-04-02 2020-06-30 山东省农业机械科学研究院 Potato crop stem harvesting test device
CN111781000A (en) * 2020-04-02 2020-10-16 山东省农业机械科学研究院 Test device for conveying and cutting rhizomatic crop stalks
CN111802082A (en) * 2019-04-11 2020-10-23 农业农村部南京农业机械化研究所 Straw picking and cutting test bed
CN113196951A (en) * 2021-05-06 2021-08-03 山东省农业机械科学研究院 Crop stem conveying device for test bed

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SU968671A1 (en) * 1981-05-29 1982-10-23 Kalinin Sergej G Stand for testing haulm removing apparatus of beet harvesters

Cited By (30)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101625297B (en) * 2009-08-07 2011-09-07 西安工程大学 Method for detecting cutting performance of textile material
CN102768495B (en) * 2012-07-04 2014-12-10 广西大学 Dynamic real-time cutting depth control method based on load of sugarcane harvesting mechanical cutterhead
CN102768495A (en) * 2012-07-04 2012-11-07 广西大学 Dynamic real-time cutting depth control method based on load of sugarcane harvesting mechanical cutterhead
CN102914444A (en) * 2012-10-26 2013-02-06 苏州劲翔电子科技有限公司 Integrated tester of handheld brush cutter
CN102914444B (en) * 2012-10-26 2015-04-29 苏州劲翔电子科技有限公司 Integrated tester of handheld brush cutter
CN103837355A (en) * 2012-11-26 2014-06-04 甘肃农业大学 Cutter performance test bench
CN103098604A (en) * 2013-01-21 2013-05-15 农业部南京农业机械化研究所 Reciprocating double moving cutter cutting test device
CN103098604B (en) * 2013-01-21 2015-03-18 农业部南京农业机械化研究所 Reciprocating double moving cutter cutting test device
CN103416162A (en) * 2013-07-10 2013-12-04 江苏大学 Adjustable reel device
CN103416162B (en) * 2013-07-10 2015-09-02 江苏大学 A kind of adjustable reel device
CN104813802A (en) * 2015-04-29 2015-08-05 广西大学 Clamping mechanism of sugarcane feeding cutting experimental device for sugarcane harvester
CN105675287A (en) * 2016-03-30 2016-06-15 农业部南京农业机械化研究所 Multi-cutting platform stalk crop cutting test device
CN105675287B (en) * 2016-03-30 2018-03-02 农业部南京农业机械化研究所 A kind of more Cutting platform stalk crop cutting test devices
CN106198290A (en) * 2016-08-31 2016-12-07 海宁市新艺机电有限公司 A kind of Apparatus and method for detecting rotary shaver sharpness
CN107046934A (en) * 2017-04-21 2017-08-18 伍崇德 Sugar-cane cutting machine cutter device
CN107167331A (en) * 2017-06-13 2017-09-15 农业部南京农业机械化研究所 A kind of adjustable stalk crop cutting test platform of blade spacing
CN107167331B (en) * 2017-06-13 2023-12-19 东南大学 Blade interval adjustable stem crop cutting test bench
CN107515130B (en) * 2017-08-30 2020-05-22 西南大学 Rotation type cutting test equipment
CN107515130A (en) * 2017-08-30 2017-12-26 西南大学 A kind of rotary cutting test equipment
CN108112360A (en) * 2017-12-04 2018-06-05 郭世斌 A kind of herding herbage processing equipment
CN108318265A (en) * 2017-12-25 2018-07-24 佳木斯市质量技术监督检验检测中心 Corn harvesting bench fatigue test board
CN108593326A (en) * 2018-06-13 2018-09-28 华中农业大学 A kind of sun flower combine-harvester ceding of Taiwan test-bed
CN108718671A (en) * 2018-06-13 2018-11-02 华中农业大学 It is a kind of to be used for the multifunctional test bed of rice-pulling chain formula sunflower ceding of Taiwan test
CN109699321A (en) * 2019-03-13 2019-05-03 农业农村部南京农业机械化研究所 Cut stalk testing stand
CN109699321B (en) * 2019-03-13 2020-11-20 农业农村部南京农业机械化研究所 Test bed for cutting straws
CN111802082A (en) * 2019-04-11 2020-10-23 农业农村部南京农业机械化研究所 Straw picking and cutting test bed
CN111802082B (en) * 2019-04-11 2021-08-06 农业农村部南京农业机械化研究所 Straw picking and cutting test bed
CN111351676A (en) * 2020-04-02 2020-06-30 山东省农业机械科学研究院 Potato crop stem harvesting test device
CN111781000A (en) * 2020-04-02 2020-10-16 山东省农业机械科学研究院 Test device for conveying and cutting rhizomatic crop stalks
CN113196951A (en) * 2021-05-06 2021-08-03 山东省农业机械科学研究院 Crop stem conveying device for test bed

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