CN101200076A - Ultrasonic cutting device and adjustment method thereof - Google Patents

Ultrasonic cutting device and adjustment method thereof Download PDF

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Publication number
CN101200076A
CN101200076A CNA2006101662404A CN200610166240A CN101200076A CN 101200076 A CN101200076 A CN 101200076A CN A2006101662404 A CNA2006101662404 A CN A2006101662404A CN 200610166240 A CN200610166240 A CN 200610166240A CN 101200076 A CN101200076 A CN 101200076A
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China
Prior art keywords
screw
connecting plate
ultrasonic cutting
cutter hub
ultrasonic
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CNA2006101662404A
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Chinese (zh)
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CN101200076B (en
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袁仲雪
张君峰
赵瑾峰
李志军
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Qingdao Mesnac Co Ltd
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Qingdao Mesnac Co Ltd
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Priority to CN2006101662404A priority Critical patent/CN101200076B/en
Publication of CN101200076A publication Critical patent/CN101200076A/en
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Abstract

The invention provides an ultrasonic cutting device and an adjusting method of the device. An adjustable bracket connected with each other is adopted; an ultrasonic cutting tool body is hung and fixed under the adjustable bracket; the ultrasonic cutting tool body can make the rotating adjusting in different directions around connecting fulcrums between the adjustable bracket, so as to adjust the contact surface with rubber compound dynamically and to change the frequency of the ultrasonic cutting tool body according to the change of the thickness of the rubber compound. The position and distance between the ultrasonic cutting tool body and the rubber compound can be adjusted in a plurality of directions according to the different types and the models of the rubber compound needed by the tire production, so that the controllability of the rotating adjusting of the ultrasonic cutting tool body is increased with more reasonable and accurate angle adjusting. The ultrasonic cutting device comprises a bracket, a connecting rack, a connecting plate and a tool holder with an opening downward which is connected upward with the lower part of the connecting plate; an ultrasonic cutting tool body is connected fixedly in the inner side of the opening of the tool holder.

Description

Ultrasonic cutting device and method of adjustment thereof
Technical field
The present invention relates to a kind of sizing material cutting device that is used for the rubber tyre process, adopt the ultrasonic cutting device and the method thereof that can be rotated adjusting particularly, belong to mechanical manufacturing field three angles.
Background technology
Tire is that member is carried out in the main action of motor vehicles, and whether the tire crudy can adhere to specification will directly determine the security performance of motor vehicles.In rubber tyre processing, carry out the process that the sizing material severing is an indispensability according to attaching process and production specification.Physics different from the past is sheared, and existing severing technology comparatively advanced and extensive use is to adopt ultrasonic cutting device.
Ultrasonic cutting is to utilize the shake strand of disconnected sizing material of the ultrasonic wave higher-order of oscillation, so comparatively smooth, the follow-up caking property of fitting during multiple sizing material of the section of sizing material is better.But it is very careful to need when adopting ultrasonic cutting device, because the price of ultrasonic wave cutter hub is comparatively expensive, and the ultrasonic wave cutter hub sky can not occur and shake and stagnate when cutting, otherwise very easily causes damage.
As the patent formerly of following content disclosed, the patent No. is 95101350, the apparatus for adhering and cutting of title synthetic resin packaging material, it mainly comprises in order to two clamping plate of clamping packaging material and two loudspeakers that are oppositely arranged forming at least, wherein loudspeaker can slide when cutting off packaging material synchronously, and two-loudspeaker sends the ultrasonic wave of different frequency.
As above-mentioned patent scheme, because two clamping plate and the ultrasonic speaker that is oppositely arranged do not possess the regulating power of a plurality of angles, thereby the binding face size of the material that is cut out is comparatively single, is difficult to adapt to the actual demand of existing production line processing polytype and model sizing material.And, the contact-making surface of ultrasonic wave cutter hub and sizing material requires as far as possible to such an extent that shake with the sky of avoiding the ultrasonic wave cutter hub greatly, can be tightr when sizing material is fitted, cut-off knife after rotation is regulated also needs the corresponding adjustment according to producing actual requirement with the relative position of sizing material, normally will be in front and back, up and down, about etc. adjust on the position.And all this is not improved and disclose in above-mentioned patent formerly and the prior art.
Summary of the invention
Ultrasonic cutting device of the present invention and method of adjustment thereof, be to address the above problem and on three-dimensional, adopt interconnective adjustable support, below adjustable support, hang the mounting ultrasonic cutter hub, the ultrasonic wave cutter hub can around with adjustable support between the fulcrum that is connected finish the rotation of different directions and regulate, dynamically to adjust and the contact-making surface of sizing material and the frequency that changes the ultrasonic wave cutter hub according to the sizing material varied in thickness.
The purpose that the present invention realizes is, provide can be according to type of producing the required sizing material of tire and model different, can on a plurality of directions, adjust the position and the distance of ultrasonic wave cutter hub and sizing material.
Another goal of the invention is, takes to hang below adjustable support the structure of mounting ultrasonic cutter hub, adjusts to satisfy the low-angle rotation of ultrasonic wave cutter hub on three directions, can't play inhibition.
This goal of the invention also is, by the fulcrum syndeton between improvement and the adjustable support, improves the controllability energy that the rotation of ultrasonic wave cutter hub is regulated, and angular adjustment is more reasonable and accurate.
For achieving the above object, described ultrasonic cutting device mainly includes:
One support, this support is connected with the walking mechanism of the sizing material cutter of using described ultrasonic cutting device;
One link, this link is connected the sidepiece of described support by bolt, and the screw between link and the support is a strip;
A plate, this connecting plate is arranged on the below of described link, and connecting plate is connected by bolt with link, and the screw between connecting plate and the link is a strip;
One has the knife rest of downward peristome, and this knife rest upwards is connected the below of described connecting plate, and knife rest is connected by bolt with connecting plate, and the screw between knife rest and the connecting plate is a long arc-shaped holes, and the peristome inboard of knife rest is fixedly connected with a ultrasonic wave cutter hub.
Ultrasonic cutting device as above-mentioned scheme, whole ultrasonic wave cutter hub possesses the adjustment capability on following a plurality of direction, promptly the walking mechanism by described support and sizing material cutter is connected, driving along with walking mechanism, support drives described link, and driving the ultrasonic wave cutter hub by link, connecting plate, knife rest successively, the sizing material of laying in the fore-and-aft direction upper edge is advanced, and shakes the strand of disconnected sizing material with horizontal or longitudinal shear sizing material by the cutter hub higher-order of oscillation.
Screw between described link and the support is a strip, both can be on link, screw on also can support is set to strip, according to the required distance of ultrasonic wave cutter hub apart from sizing material, by the position of bolt in the strip screw to realize Height Adjustment in vertical direction.Drive knife rest and ultrasonic wave cutter hub promptly by the connecting plate below the link, and by connecting plate, integrally carry out the adjustment on the above-below direction.
Based on identical principle, by the strip screw between connecting plate and the link, connecting plate can drive knife rest and adjust upward the ultrasonic wave cutter hub at right and left.
The long screw of arc between knife rest and the connecting plate can provide knife rest to drive the ultrasonic wave cutter hub and regulate along carrying out the low-angle rotation with the fixed center of connecting plate.
In addition, described ultrasonic wave cutter hub connects the control part of sizing material cutter.Under the control of control part, the ultrasonic knife height is vibrated frequently with the severing sizing material, also can self rotate to regulate the angle that cuts with respect to sizing material around its fixing point.This part is a prior art, no longer is repeated in this description at this.
Further improvement project is, is provided with tool rest in the outer cover of described ultrasonic wave cutter hub, and tool rest is connected inboard one end of knife rest by a locating shaft, and the connecting rod of the tool rest other end is connected in the arc screw on the inboard both sides of knife rest.Arc screw by the inboard both sides of above-mentioned knife rest, tool rest drives the ultrasonic wave cutter hub and is rotated adjusting around locating shaft, lock with the screw at arc screw place again after the rotation, thereby can adjust the depth of cut of ultrasonic wave cutter hub, to adapt to the multiple sizing material specification of different-thickness with respect to sizing material.
Be the trickle decentraction problem that prevents that ultrasonic wave cutter hub itself from may exist, in the end of tool rest one end cover be set, this end cover is socketed in the same side end of ultrasonic knife body.By gripping jointly of tool rest and end cover, solved the trickle decentraction problem between the ultrasonic wave cutter hub different piece.There is a node in the above-mentioned position of the transducer of ultrasonic wave cutter hub and modulator, and expansion, the contraction on the diameter takes place because of the vibration of cutter hub itself on the both sides of node, by gripping jointly of tool rest and end cover, then can effectively suppress the generation of this type of problem.
During for the common clamping that prevents tool rest and end cover, mounting ultrasonic cutter hub,, at described tool rest with hold and overlap sidepiece and offer a groove, be provided with screw, in above-mentioned groove, be provided with pad at the groove upper and lower side because of the excessive cutter hub that damages of exerting oneself.When using bolt clamping, mounting ultrasonic cutter hub, pad can play the effect of suitable control locking amount.
For preventing that knife rest is subjected to displacement with respect to a plurality of directions of connecting plate at horizontal level, deflect after promptly avoiding installing and fixing the ultrasonic wave cutter hub, and the sizing material tangent plane quality when having influence on the severing sizing material, described knife rest upper surface is provided with seam, accordingly, the lower surface of connecting plate is provided with for the reference column that embeds seam.
For improving the regulated quantity on the above-mentioned a plurality of directions that realized, the strip screw between described link and the support is that number row is linearly aligned.
Based on identical principle, the strip screw between connecting plate and the link also can be that number row is linear array.
The long screw of arc between knife rest and the connecting plate is to arrange on the circumference in the same center of circle.
Ultrasonic cutting method of adjustment of the present invention, be that support with ultrasonic cutting device is connected with the walking mechanism of sizing material cutter complete machine, drive the ultrasonic cutting device that comprises support with walking mechanism, adjust distance at the sizing material of fore-and-aft direction upper edge institute severing;
Regulate the position in the strip screw of bolt between link and support, adjust the height distance of ultrasonic wave cutter hub and sizing material in vertical direction;
Regulate the position in the strip screw of bolt between connecting plate and link, adjust upward the horizontal range of ultrasonic wave cutter hub and sizing material at right and left;
Regulate the position in the long screw of the arc of bolt between knife rest and connecting plate, drive the ultrasonic wave cutter hub around rotating, to adjust the angle that the ultrasonic knife type is cut sizing material with the fixed center of connecting plate by knife rest.
Before and after adjustment on above-mentioned a plurality of direction and the angle is regardless of, can require to select according to the tire processing.
Described ultrasonic cutting method of adjustment, regulate the position of bolt in the arc screw on the inboard both sides of knife rest, tool rest drives the ultrasonic wave cutter hub and is rotated around locating shaft, the screw at arc screw place is locked after the rotation, to adjust the depth of cut of ultrasonic wave cutter hub with respect to sizing material again.
Described ultrasonic cutting method of adjustment offers a groove that is interconnected at described tool rest and end cover sidepiece, at the groove upper and lower end several screws is set respectively, uses bolt that the pad in the groove is locked with common clamping, fixing described ultrasonic wave cutter hub.
Content to sum up, described ultrasonic cutting device and method of adjustment thereof have the following advantages and beneficial effect:
1, realizes and on a plurality of directions, to adjust the position and the distance of ultrasonic wave cutter hub body and sizing material according to the type and the model of producing the required sizing material of tire.
2, under the prerequisite of above-mentioned adjustment ultrasonic wave cutter hub body and sizing material distance and position, can realize that the low-angle of ultrasonic wave cutter hub on three directions regulate, help protecting cutter hub, avoid the cutter hub sky to shake or block.
3, the controllability of ultrasonic wave cutter hub rotation adjusting is stronger, and angular adjustment is more reasonable and accurate.
Description of drawings
Now the present invention is described further in conjunction with the accompanying drawings
Fig. 1 is a structural representation of using the sizing material cutter of described ultrasonic cutting device;
Fig. 2 is the structural representation of described ultrasonic cutting device;
Fig. 3 is the lateral sectional view of Fig. 2;
Fig. 4 is the side schematic view of Fig. 2;
Fig. 5 is another side schematic view of Fig. 2;
Fig. 6 is the schematic top plan view of Fig. 2.
Have frame 10, synchronous tape transport system 11, slide rail 12, slide block 13, production line 14, sizing material 15 to shown in Figure 6 as Fig. 1;
Support 1, link 2, rectangular screw 21, bolt 22, connecting plate 3, bolt 31, reference column 33, knife rest 4, seam 41, arc screw 42, tool rest 5, connecting rod 51;
Ultrasonic wave cutter hub 6, locating shaft 7, end cover 8, groove 9, screw 91.
The specific embodiment
Embodiment 1, extremely shown in Figure 6 as Fig. 1, the support 1 of described ultrasonic cutting device connects slide block 13, slide rail 12 embeds slide block 13, under the driving of the synchronous tape transport system 11 of frame 10 sidepieces of sizing material cutter, support 1 drives described link 2, and drives ultrasonic wave cutter hub 6 by link 2, connecting plate 3, knife rest 4 successively, the sizing material of laying on fore-and-aft direction upper edge production line 14 15 is advanced, and shakes the strand of disconnected sizing material 15 with horizontal or longitudinal shear by cutter hub 6 higher-orders of oscillation.
The link 2 of " L " shape is connected the sidepiece of described support 1 by bolt 22, and the strip screw 21 on the link 2 has number row and is linear array, also is provided with number row in the other end and is linearly aligned strip screw 21.
Connecting plate 3 is connected in the strip screw 21 of link 2 belows by bolt 31.
Knife rest 4 is connected the below of connecting plate 3 by bolt, and the screw of knife rest 4 is several long arc-shaped holes, and these long arc-shaped holes are to arrange on the circumference in the same center of circle.
The upper surface of knife rest 4 is provided with seam 41, and the reference column 33 of connecting plate 3 lower ends embeds seam 41.
Outer cover at ultrasonic wave cutter hub 6 is provided with tool rest 5, and tool rest 5 is connected inboard one end of knife rest 4 by locating shaft 7, is connected by connecting rod 51 in the arc screw 42 on knife rest 4 inboard both sides.
One end cover 8 is set in the end of tool rest 5, and this end cover 8 is socketed in the same side end of ultrasonic wave cutter hub 6.
Tool rest 5 and end cover 8 sidepieces offer a groove 9, are provided with screw 91 at the upper and lower side of groove 9, and when using bolt clamping, mounting ultrasonic cutter hub 6, the pads in the groove 9 can play the effect of suitable control locking amount.
Described ultrasonic cutting method of adjustment is that the support 1 with ultrasonic cutting device is connected with the slide block 13 of sizing material cutter complete machine, drives the ultrasonic cutting device that comprises support 1 with slide block 13, adjusts distances at the sizing material 15 of fore-and-aft direction upper edge institute severing;
Regulate the position in the strip screw 21 of bolt 22 between link 2 and support 1, adjust the height distance of ultrasonic wave cutter hub 6 and sizing material 15 in vertical direction;
Regulate the position in the strip screw 21 of bolt 31 below link 2, adjust upward the horizontal range of ultrasonic wave cutter hub 6 and sizing material 15 at right and left;
Regulate the position in the long screw of arc of bolt between knife rest 4 and connecting plate 3, drive ultrasonic wave cutter hub 6 around rotating with the fixed center of connecting plate 3 by knife rest 4, to adjust the angle that ultrasonic wave cutter hub 6 cuts sizing material, adjustable angle is between 10-35 °.
Described ultrasonic cutting method of adjustment, regulate the position of bolt in the arc screw 42 on knife rest 4 inboard both sides, tool rest 5 drives ultrasonic wave cutter hub 6 and is rotated around locating shaft 7, again the screw at arc screw 42 places is locked after the rotation, to adjust the depth of cut of ultrasonic wave cutter hub 6, adjust angle between 15-25 ° with respect to sizing material 16.
And under the control of the control part of sizing material cutter, ultrasonic wave cutter hub 6 can rotate around the fixing point self in it is socketed in tool rest 5 to regulate the angle that cuts with respect to sizing material, adjusts angle between 10-30 °.

Claims (10)

1. ultrasonic cutting device is characterized in that: includes,
One support, this support is connected with the walking mechanism of the sizing material cutter of using described ultrasonic cutting device;
One link, this link is connected the sidepiece of described support by bolt, and the screw between link and the support is a strip;
A plate, this connecting plate is arranged on the below of described link, and connecting plate is connected by bolt with link, and the screw between connecting plate and the link is a strip;
One has the knife rest of downward peristome, and this knife rest upwards is connected the below of described connecting plate, and knife rest is connected by bolt with connecting plate, and the screw between knife rest and the connecting plate is a long arc-shaped holes, and the peristome inboard of knife rest is fixedly connected with a ultrasonic wave cutter hub.
2. ultrasonic cutting device according to claim 1, it is characterized in that: the outer cover at described ultrasonic wave cutter hub is provided with tool rest, tool rest is connected inboard one end of knife rest by a locating shaft, and the connecting rod of the tool rest other end is connected in the arc screw on the inboard both sides of knife rest.
3. ultrasonic cutting device according to claim 2 is characterized in that: an end cover is set in the end of tool rest, and this end cover is socketed in the same side end of ultrasonic knife body.
4. ultrasonic cutting device according to claim 3 is characterized in that: offer a groove at described tool rest and end cover sidepiece, be provided with screw at the groove upper and lower side, be provided with pad in above-mentioned groove.
5. according to claim 1 or 4 described ultrasonic cutting devices, it is characterized in that: described knife rest upper surface is provided with seam, and the lower surface of connecting plate is provided with the reference column that embeds seam.
6. according to claim 1 or 4 described ultrasonic cutting devices, it is characterized in that: the strip screw between described link and the support is that number row is linearly aligned;
Strip screw between connecting plate and the link is that number row is linearly aligned.
7. according to claim 1 or 4 described ultrasonic cutting devices, it is characterized in that: the long screw of the arc between knife rest and the connecting plate is to arrange on the circumference in the same center of circle.
8. ultrasonic cutting method of adjustment, it is characterized in that: be that support with ultrasonic cutting device is connected with the walking mechanism of sizing material cutter complete machine, drive the ultrasonic cutting device that comprises support with walking mechanism, adjust distance at the sizing material of fore-and-aft direction upper edge institute severing;
Regulate the position in the strip screw of bolt between link and support, adjust the height distance of ultrasonic wave cutter hub and sizing material in vertical direction;
Regulate the position in the strip screw of bolt between connecting plate and link, adjust upward the horizontal range of ultrasonic wave cutter hub and sizing material at right and left;
Regulate the position in the long screw of the arc of bolt between knife rest and connecting plate, drive the ultrasonic wave cutter hub around rotating, to adjust the angle that the ultrasonic knife type is cut sizing material with the fixed center of connecting plate by knife rest.
9. ultrasonic cutting method of adjustment according to claim 8, it is characterized in that: regulate the position of bolt in the arc screw on the inboard both sides of knife rest, tool rest drives the ultrasonic wave cutter hub and is rotated around locating shaft, again the screw at arc screw place is locked after the rotation, to adjust the depth of cut of ultrasonic wave cutter hub with respect to sizing material.
10. according to Claim 8 or 9 described ultrasonic cutting methods of adjustment, it is characterized in that: offer a groove that is interconnected at described tool rest and end cover sidepiece, at the groove upper and lower end several screws are set respectively, use bolt that the pad in the groove is locked with common clamping, fixing described ultrasonic wave cutter hub.
CN2006101662404A 2006-12-17 2006-12-17 Ultrasonic cutting device and adjustment method thereof Active CN101200076B (en)

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Application Number Priority Date Filing Date Title
CN2006101662404A CN101200076B (en) 2006-12-17 2006-12-17 Ultrasonic cutting device and adjustment method thereof

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Application Number Priority Date Filing Date Title
CN2006101662404A CN101200076B (en) 2006-12-17 2006-12-17 Ultrasonic cutting device and adjustment method thereof

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CN101200076A true CN101200076A (en) 2008-06-18
CN101200076B CN101200076B (en) 2011-04-27

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104441060A (en) * 2013-09-20 2015-03-25 日东电工株式会社 Cutting-off method and cutting-off device of adhesion body
CN104440977A (en) * 2014-12-24 2015-03-25 广东德冠薄膜新材料股份有限公司 Edge cutting device for film roll
CN104858918A (en) * 2014-02-24 2015-08-26 住友橡胶工业株式会社 Rubber sheet cutting device
CN105291156A (en) * 2015-11-12 2016-02-03 黄积剑 Ultrasonic automatic food cutting production line
CN105690483A (en) * 2016-03-29 2016-06-22 江苏通用科技股份有限公司 Forming machine ultrasonic cut-off knife device with cut-off protection function
CN105773636A (en) * 2016-05-05 2016-07-20 王凯盛 LCD cutting robot
CN106696150A (en) * 2016-12-30 2017-05-24 江苏益尔机电有限公司 Device for improving tire side trimming effect
CN108789609A (en) * 2018-08-27 2018-11-13 重庆梦马致新科技有限公司 Precision instrument Corrugated fiberboard cuts gang tool
CN113602617A (en) * 2021-07-27 2021-11-05 浙江中烟工业有限责任公司 Full-automatic cigarette bale breaker
CN115122394A (en) * 2021-03-24 2022-09-30 南通华兴办公设备科技有限公司 Two-in-one cutting knife
CN115534006A (en) * 2022-10-08 2022-12-30 扬州大学 Ultrasonic cutting head position adjusting device

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FR2482508A1 (en) * 1980-05-14 1981-11-20 Commissariat Energie Atomique MANIPULATOR AND MOTORIZED ORIENTATION BRACKET FOR SUCH A MANIPULATOR
DE3138634C2 (en) * 1981-09-29 1984-02-02 Nukem Gmbh, 6450 Hanau Device for holding remote control devices
SE9403211L (en) * 1994-09-23 1996-03-24 Asea Brown Boveri robot installation
CN2677085Y (en) * 2003-07-10 2005-02-09 鼎维工业股份有限公司 X-axial tool grinding machine
CN2726205Y (en) * 2004-09-20 2005-09-14 大庆石油管理局 Motor stator coil cutting machine

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104441060A (en) * 2013-09-20 2015-03-25 日东电工株式会社 Cutting-off method and cutting-off device of adhesion body
CN104858918A (en) * 2014-02-24 2015-08-26 住友橡胶工业株式会社 Rubber sheet cutting device
CN104440977A (en) * 2014-12-24 2015-03-25 广东德冠薄膜新材料股份有限公司 Edge cutting device for film roll
CN105291156B (en) * 2015-11-12 2017-05-17 东莞市必达信超声波设备有限公司 Ultrasonic automatic food cutting production line
CN105291156A (en) * 2015-11-12 2016-02-03 黄积剑 Ultrasonic automatic food cutting production line
CN105690483A (en) * 2016-03-29 2016-06-22 江苏通用科技股份有限公司 Forming machine ultrasonic cut-off knife device with cut-off protection function
CN105773636A (en) * 2016-05-05 2016-07-20 王凯盛 LCD cutting robot
CN106696150A (en) * 2016-12-30 2017-05-24 江苏益尔机电有限公司 Device for improving tire side trimming effect
CN108789609A (en) * 2018-08-27 2018-11-13 重庆梦马致新科技有限公司 Precision instrument Corrugated fiberboard cuts gang tool
CN108789609B (en) * 2018-08-27 2023-12-08 重庆梦马致新科技有限公司 Corrugated board cutting combined cutter for precise instrument packaging
CN115122394A (en) * 2021-03-24 2022-09-30 南通华兴办公设备科技有限公司 Two-in-one cutting knife
CN113602617A (en) * 2021-07-27 2021-11-05 浙江中烟工业有限责任公司 Full-automatic cigarette bale breaker
CN115534006A (en) * 2022-10-08 2022-12-30 扬州大学 Ultrasonic cutting head position adjusting device

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