CN101197157B - Double-end DVD9 optical disk producing system - Google Patents
Double-end DVD9 optical disk producing system Download PDFInfo
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- CN101197157B CN101197157B CN2007100315317A CN200710031531A CN101197157B CN 101197157 B CN101197157 B CN 101197157B CN 2007100315317 A CN2007100315317 A CN 2007100315317A CN 200710031531 A CN200710031531 A CN 200710031531A CN 101197157 B CN101197157 B CN 101197157B
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- 230000003287 optical effect Effects 0.000 title claims abstract description 19
- 239000000758 substrate Substances 0.000 claims abstract description 184
- 238000001816 cooling Methods 0.000 claims abstract description 66
- 238000001035 drying Methods 0.000 claims abstract description 57
- 239000000975 dye Substances 0.000 claims abstract description 55
- 238000002347 injection Methods 0.000 claims abstract description 29
- 239000007924 injection Substances 0.000 claims abstract description 29
- 239000000853 adhesive Substances 0.000 claims abstract description 9
- 230000001070 adhesive effect Effects 0.000 claims abstract description 9
- 238000004528 spin coating Methods 0.000 claims description 54
- 238000005406 washing Methods 0.000 claims description 20
- 230000005540 biological transmission Effects 0.000 claims description 16
- 239000003292 glue Substances 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 12
- 238000012546 transfer Methods 0.000 claims description 12
- 238000007689 inspection Methods 0.000 claims description 10
- 230000003139 buffering effect Effects 0.000 claims description 6
- 230000002950 deficient Effects 0.000 claims description 5
- 239000000155 melt Substances 0.000 claims description 3
- 238000000151 deposition Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 abstract description 15
- 238000000576 coating method Methods 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000001514 detection method Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 238000009987 spinning Methods 0.000 abstract 1
- 238000004544 sputter deposition Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 32
- 238000000465 moulding Methods 0.000 description 4
- 230000007306 turnover Effects 0.000 description 3
- 206010020843 Hyperthermia Diseases 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000036031 hyperthermia Effects 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 238000012372 quality testing Methods 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229910001316 Ag alloy Inorganic materials 0.000 description 1
- 206010013786 Dry skin Diseases 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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Abstract
The invention relates to the optical data carrier CD piece production system technical field, in particular to a double-head DVDR9 CD production system, an L0 substrate shaped by an L0 substrate plastic injection machine can directly enter a dyestuff coating component to coat the dyestuff after being heat-radiated evenly by an L0 substrate cooling and transferring device; an L1 substrate shaped by an L1 substrate plastic injection machine can be evenly heat-radiated by an L1 substrate cooling and transferring device and be sputtered with a layer of full reflecting layer firstly, and then be coated with the dyestuff. The substrate coated with the dyestuff can be dried by a high temperature erective rotary drying system and be sputtered with a semi-reflecting layer by entering a sputtering station, the sputtered substrate is consequently delivered to an adhesive device to carry out the adhesive and glue-spinning process on the two substrates, subsequently a complete DVDR9 CD is adhered by a UV light system through a solidifying method, finally the DVDR9 CD is inspected by a CD quality detection device about the quality and is classified, the invention has the advantage of saving space, improving production efficiency and increasing product conformity rate.
Description
Technical field:
The present invention relates to optical data carrier disc production system technical field, particularly double-end DVD 9 optical disk producing system.
Background technology:
DVD (Data Versatile Dsic) CD be a kind ofly have that storage density height, volume are little, the optical information recording medium of advantage such as storage period limit for length, height with low cost, compatible and data error rate are low.DVDR then is a kind of new optical disc storage form that grows up after the technology of comprehensive DVD and CDR CD, it is except the advantage with above DVD CD, can also carry out an imprinting, can utilize corresponding CD writer in the DVDR CD, to write data by the user, this shows that the DVDR CD is a kind of novel optical information storage medium that designs for domestic consumer's canned data.
DVDR is of a great variety, divides according to the size of memory space, and present DVDR CD mainly contains DVDR5, DVDR9, DVDR10 and DVDR18 etc.DVDR5 is a single-surface single-layer, the information that can store 4.4GB; DVDR9 is a single-surface double-layer, the information that can store 8.5GB; DVDR10 then is two-sided single layer structure, the information that can store 9.4GB; DVDR18 is two-sided double-decker, the information that can store 17.1GB.The DVDR CD that memory space is big more is also high more to technological requirement, and what develop comparative maturity at present is the manufacturing of DVDR5 and DVDR9 CD.In some occasion, the memory capacity of DVDR5 can not be satisfied the demand, so market is to the demand constantly increase of more jumbo DVDR9 CD.
The dish base that the DVDR9 CD is 0.6mm by two thickness is formed, and wherein a dish base is coated with semi-reflective layer, and another dish base then is coated with semi-reflective layer and total reflection layer is two-layer.Being used for this sputter material of three layers comprises: gold, aluminium, silicon, silver and silver alloy etc.In addition, go back spin coating on two substrates dye coating is arranged.The various piece position of existing light disk producing system is reasonable inadequately, and wasting space and optical disc production cycle are longer, and production efficiency, product yields are not high.
Summary of the invention:
The objective of the invention is provides double-end DVD 9 optical disk producing system at the deficiencies in the prior art, it has saves the space, has improved Production Line efficient, improves the advantage of product yields, can produce accurately concentric, intermediate adhesion layer thickness uniformity, not have the DVDR9 CD of bubble.
For achieving the above object, the present invention adopts following technical scheme:
Double-end DVD 9 optical disk producing system includes the L0 substrate injection machine that is used to make the L0 substrate, be used to make the L1 substrate injection machine of L1 substrate, L0 substrate cooling transmitting device, L1 substrate cooling transmitting device, L1 total reflection layer sputter station, L0 semi-reflective layer sputter station, the side washing assembly, L0 and L1 substrate are bonded as the bonder of a video disc, be used to solidify the UV lamp system of adhesive glue, video disc quality inspection assembly, it is characterized in that: it also includes L0 substrate dyestuff spin coating assembly, L1 substrate dyestuff spin coating assembly, the upright Rotary drying of high temperature system, L1 semi-reflective layer sputter station, video disc classification storage assembly for storing, L0 substrate injection machine, L0 substrate cooling transmitting device, L0 substrate dyestuff spin coating assembly is installed in a side of the upright Rotary drying of high temperature system successively, L1 substrate injection machine, L1 substrate cooling transmitting device, L1 total reflection layer sputter station, L1 substrate dyestuff spin coating assembly is installed in the opposite side of the upright Rotary drying of high temperature system successively, L0 substrate dyestuff spin coating assembly, L1 substrate dyestuff spin coating assembly is adjacent with the upright Rotary drying of high temperature system respectively, the output terminal of the upright Rotary drying of high temperature system is provided with the sputter transport tape, the both sides of sputter transport tape are provided with L0 semi-reflective layer sputter station and L1 semi-reflective layer sputter station respectively, the output terminal of sputter transport tape connects side washing assembly, side washing assembly, bonder, the UV lamp system, video disc quality inspection assembly, video disc classification storage assembly for storing connects successively;
Described L0 substrate dyestuff spin coating assembly is identical with the structure of described L1 substrate dyestuff spin coating assembly, L0 substrate dyestuff spin coating assembly includes with L1 substrate dyestuff spin coating assembly: two are separately positioned on 360 ° of single armed transmission manipulators of its input end and output terminal, the transport tape that is connected two mechanical arms, six spin coating bowls, two " V " shape mechanical arms, the travelling belt both sides are provided with three spin coating bowls and " V " shape mechanical arm respectively, and per three spin coating bowls become semicircle to surround " V " shape mechanical arm;
The upright Rotary drying of described high temperature system melts down drying system by two that are symmetrically distributed and constitutes, melt down drying system and comprise the upright Rotary drying stove of high temperature, be arranged on the central transport tape of upright Rotary drying stove one side of high temperature, to deliver to 360 ° of the upright Rotary drying stove of high temperature rotation single armeds from the substrate that central transport tape comes out and send the dish mechanical arm, substrate is turned over the dish mechanical arm from what the upright Rotary drying stove of high temperature was sent, 360 ° of rotation single armeds that substrate after the upset is sent go out the dish mechanical arm, be used to deposit the temporary axle of substrate and send video disc the passback mechanical arm of central transport tape back to from keeping in axle, the two ends of central transport tape extend to entering the dish district and going out the dish district of the upright Rotary drying stove of high temperature respectively.
The upright Rotary drying of described high temperature system is provided with and is used for the sign indicating number instrument at quarter that the L0 substrate is carved sign indicating number.
Described L0 substrate cooling transmitting device comprises the cooling transport tape, substrate is delivered to connecing the dish hand, temporarily depositing the temporary assembly of substrate and be arranged on the vertical screw type screw rod cooling transfer system of cooling transport tape one side of cooling transport tape from L0 substrate injection machine; Temporary assembly comprises temporary rotating disk, substrate is delivered to the conveying robot of temporary rotating disk from the cooling transport tape.
Described L1 substrate cooling transmitting device comprise the cooling transport tape, with substrate from L1 substrate injection machine deliver to the cooling transport tape connect the dish hand, temporarily deposit substrate temporary assembly, the buffering transmission band adjacent with L1 substrate dyestuff spin coating assembly, be arranged on the cooling transmission rotating disk between cooling transport tape and the buffering transport tape; Temporary assembly comprises temporary rotating disk, substrate is delivered to the conveying robot of temporary rotating disk from the cooling transport tape.
Described UV lamp system is connected by turning over the dish assembly with video disc quality inspection assembly.
Described video disc classification storage assembly for storing comprises that rotatable 360 ° transfer robot, qualified video disc are deposited rotating disk, defective video disc is deposited axle, qualified video disc is deposited rotating disk, defective video disc is deposited axle and is distributed in around the transfer robot, and transfer robot is provided with four clamping limbs.
Beneficial effect of the present invention is:, directly entered dyestuff spin coating assembly and carry out the coating of dyestuff after L0 substrate cooling transmitting device carries out Homogeneouslly-radiating by the substrate L0 of L0 substrate injection machine moulding; L1 substrate first sputter one deck total reflection layer after L1 substrate cooling transmitting device carries out Homogeneouslly-radiating by the moulding of L1 substrate injection machine just carries out the coating of dyestuff then.The substrate that has been coated with dyestuff is by the upright Rotary drying of high temperature system hyperthermia drying, enter the sputter station again and carry out the sputter of semi-reflective layer, substrate behind the sputter is sent to bonding, the whirl coating that bonder carries out two substrates subsequently, then settable cementitious by the UV lamp system again is complete DVDR9 CD, last DVDR9 CD carries out quality testing by the video disc quality detection device handles with classification, its have save the space, improved Production Line efficient, the advantage of raising product yields.
Description of drawings:
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation of dyestuff spin coating assembly of the present invention;
Fig. 3 is the structural representation that drying system is melted down in the present invention.
Embodiment:
The present invention is further illustrated below in conjunction with accompanying drawing, see Fig. 1～Fig. 3, double-end DVD 9 optical disk producing system, include the L0 substrate injection machine 1 that is used to make the L0 substrate, be used to make the L1 substrate injection machine 2 of L1 substrate, L0 substrate cooling transmitting device 3, L1 substrate cooling transmitting device 4, L1 total reflection layer sputter station 2-9, L0 semi-reflective layer sputter station 3-13, side washing assembly 7, L0 and L1 substrate are bonded as the bonder 8 of a video disc, be used to solidify the UV lamp system 3-26 of adhesive glue, video disc quality inspection assembly 3-29, the dyestuff spin coating assembly 5 of L0 substrate, the dyestuff spin coating assembly 5 of L1 substrate, the upright Rotary drying of high temperature system 6, L1 semi-reflective layer sputter station 3-14, video disc classification storage assembly for storing 9, L0 substrate injection machine 1, L0 substrate cooling transmitting device 3, the dyestuff spin coating assembly 5 of L0 substrate is installed in a side of the upright Rotary drying of high temperature system 6 successively, L1 substrate injection machine 2, L1 substrate cooling transmitting device 4, L1 total reflection layer sputter station 2-9, the dyestuff spin coating assembly 5 of L1 substrate is installed in the opposite side of the upright Rotary drying of high temperature system 6 successively, the dyestuff spin coating assembly 5 of L0 substrate, the dyestuff spin coating assembly 5 of L1 substrate is adjacent with the upright Rotary drying of high temperature system 6 respectively, the output terminal of the upright Rotary drying of high temperature system 6 is provided with the sputter transport tape, the both sides of sputter transport tape are provided with L0 semi-reflective layer sputter station 3-13 and L1 semi-reflective layer sputter station 3-14 respectively, the output terminal of sputter transport tape connects side washing assembly 7, side washing assembly 7, bonder 8, UV lamp system 3-26, video disc quality inspection assembly 3-29, video disc classification storage assembly for storing 9 connects successively.The upright Rotary drying of high temperature system 6 is provided with and is used for the sign indicating number instrument 1-19 at quarter that the L0 substrate is carved sign indicating number.
Entire system is down " h " font arranges, the dyestuff spin coating assembly 5 of the dyestuff spin coating assembly 5 of L0 substrate injection machine 1, L0 substrate cooling transmitting device 3, L0 substrate, the upright Rotary drying of high temperature system 6, L1 substrate injection machine 2, L1 substrate cooling transmitting device 4, L1 total reflection layer sputter station 2-9, L1 substrate is linearly arranged.
Wherein, the temporary assembly of substrate that L0 substrate cooling transmitting device 3 is had comprises one 4 temporary rotating disk 1-6 and a cooling transmission manipulator 1-7; the temporary assembly of substrate that L1 substrate cooling transmitting device 4 is had comprises one 6 temporary rotating disk 2-6 and a cooling transmission manipulator 2-4; the effect of the temporary assembly of substrate is: after cooling transmitting device downstream production line was shut down, cooling transport tape 1-3 and cooling transport tape 2-3 were sent to L0 and L1 substrate respectively among temporary rotating disk 1-6 and the temporary rotating disk 2-6 by mechanical arm 1-7 and mechanical arm 2-4 and preserve.
Dyestuff spin coating assembly 5 comprises two the 360 ° of single armed transmission manipulator 1-9 and mechanical arm 1-11, the transport tape 3-10 that is connected two mechanical arms, six spin coating bowl 3-6, two " V " shape mechanical arm 3-8 that are separately positioned on its input end and output terminal, travelling belt 3-10 both sides are provided with three spin coating bowl 3-6 and " V " shape mechanical arm 3-8 respectively, per three spin coating bowl 3-6 become semicircle to surround " V " shape mechanical arm 3-8, this layout can be processed a plurality of substrates simultaneously, enhances productivity.
The upright Rotary drying of high temperature system 6 melts down drying system by two that are symmetrically distributed and constitutes; melt down the temporary assembly that drying system has and comprise temporary axle 3-7 and single armed passback mechanical arm 3-9; effect that should temporary assembly is: when the production line of the upright Rotary drying system downstream of high temperature hinders and when shutting down for some reason; for preventing that substrate from producing disc warpage because of cooling; the substrate that goes out the drying that dish mechanical arm 3-5 comes out the upright Rotary drying stove of high temperature 3-3 is sent to a temporary axle 3-7; and send back to central transport tape 1-16 by single armed passback mechanical arm 3-9 and go up and repeat high temperature drying and handle; reduce the substrate warpage; make substrate have identical stress history, guarantee the quality of substrate.
The sputter transport tape is made of the first sputter transport tape 3-11, the second sputter transport tape 3-12, two clamping limbs with " V " shape mechanical arm 3-15 of two clamping limbs are not movable, and two open angles of clamping limb are by the distance decision between the first sputter transport tape 3-11 and the second sputter transport tape 3-12.Simultaneously, distance between two travelling belts in the side washing assembly 7 need equate with the distance between the first sputter transport tape 3-11 and the second sputter transport tape 3-12, so that " V " shape mechanical arm 3-15 can just be placed on the upper and lower travelling belt of side washing assembly 7 from the first sputter transport tape 3-11 L0 substrate that picks up and the L1 substrate that picks up from the second sputter transport tape 3-12.
360 ° of central robot 3-19 with three clamping limbs have the scroll chuck structure, when picking up the video disc that is bonded together, by tightening the center pit of two substrates, effectively prevented the contingent relative slip in transport process of two substrates, avoid causing the relative dislocation of two substrates.
In high speed whirl coating assembly 3-25, two substrates that tentatively bond together by the UV adhesive glue, after centralized positioning, high speed rotating, UV adhesive glue between two substrates is spread out fast by centrifugal force and immersional wetting, form the adhesive glue water layer of a thickness uniformity.By reasonable setting, can easily obtain the needed accurate glue layer thickness of DVDR9 to the whirl coating technological parameter.
The device layout of double-end DVD 9 optical disk producing systems is described according to Fig. 1,2,3 below.
Meet dish hand 1-2 and access the L0 substrate of injection mo(u)lding from L0 substrate injection machine 1, and be placed on cooling transport tape 1-3, the first cooling transmission manipulator 1-4 picks up the L0 substrate from transport tape 1-3 and delivers to vertical screw type screw rod cooling transfer system 1-5 and cool off once more; Connect dish hand 2-2 then accesses injection mo(u)lding from L1 substrate injection machine 2 L1 substrate, and be placed on the second cooling transport tape 2-3, the L1 substrate turns over dish by turning over dish hand 2-7 earlier in the cooling transport process, deliver to cooling transmission rotating disk 2-5 by the second cooling transmission manipulator 2-4 again and carry out secondary cooling transmission.When cooling transport tape 1-3 and cooling transport tape 2-3 downstream production line are shut down, then use the 3rd cooling transmission manipulator 1-7 and the second cooling transmission manipulator 2-4 that the L0 of injection mo(u)lding and L1 substrate are left in respectively on 4 temporary rotating disk 1-6 and the 6 temporary rotating disk 2-6.
After evenly cooling off, the L0 substrate turns over dish hand 1-8 turn-over by a L0 substrate, and be sent to dyestuff spin coating assembly 5 by the first mechanical arm 1-9, during spin coating, by " V " shape mechanical arm 3-8 in the spin coating assembly substrate is sent to the spin coating bowl from the spin coating travelling belt, following dyestuff mechanical arm is the coating of the substrate in spin coating bowl dyestuff then.
The L1 substrate carries out totally reflected sputter through being transported to L1 total reflection layer sputter station 2-9 by a L1 video disc conveying robot 2-8 after evenly cooling off, sputter totally reflected L1 substrate be sent to buffering transmission band 2-11 by the 2nd L1 video disc conveying robot 2-10, and be sent on the dyestuff spin coating assembly 5 by the second mechanical arm 2-12, the dyestuff spin coating step according to above-mentioned L0 substrate is coated with dyestuff to video disc equally.
Spin coating the L0 of dyestuff and L1 substrate deliver on the censorship transport tape 1-12 by mechanical arm 1-11, first both arms detection mechanical arm 1-13 delivers to the first dyestuff detector 1-14 with the L0 substrate and carries out online detection, wherein qualified dyestuff sheet is placed on central transport tape 1-16 to be continued to transmit toward the downstream, the underproof temporary axle of the unacceptable product 1-15 that then is sent to.
Afterwards, the L0 substrate that the 5th mechanical arm 1-17 sends central transport tape 1-16 here is delivered to laser sign indicating number at a quarter instrument 1-19 place and is carried out laser code labeling at quarter, owing to carve the restriction of sign indicating number speed, the 5th mechanical arm 1-17 can temporarily be stored in partial L 0 substrate on the first temporary 1-18 herein.The L0 substrate that is labeled is then by drying in first left side screw rod that send dish mechanical arm 3-1 to deliver to the upright Rotary drying stove of high temperature 3-3.
With the L0 substrate differently be, qualified L1 substrate does not need to carry out laser to be carved code labeling and directly delivers to the one 180 ° of exchange rotating disk 2-22 by the 6th mechanical arm 2-20, afterwards by drying in second screw rod that send dish mechanical arm 3-2 to deliver to the upright Rotary drying stove of high temperature 3-3 the right.Because the restriction of rate of drying, the 6th mechanical arm 2-20 can temporarily be stored in partial L 1 substrate on the second temporary 2-21.
Enter central transport tape 1-16 behind substrate spin coating dye coating, by sending dish mechanical arm 3-1 to send the upright Rotary drying stove of high temperature 3-3 to, the substrate after the oven dry turns over dish by turning over dish mechanical arm 3-4 again, and substrate is delivered to the sputter transport tape by going out dish mechanical arm 3-5 then.When the production line stop in the upright Rotary drying stove of high temperature 3-3 downstream; going out dish mechanical arm 3-5 will deliver on the temporary axle 3-7 through the substrate after the high temperature drying, then send central transport tape 1-16 back to by single armed passback mechanical arm 3-9 and go up and repeat above drying course and start shooting again until the downstream.
After L0 and L1 substrate were sent to sputter transport tape 3-11 and 3-12, the L0 substrate entered the sputter that L0 semi-reflective layer sputter station 3-13 carries out semi-reflective layer, and the L1 substrate then enters the sputter that L1 semi-reflective layer sputter station 3-14 carries out semi-reflective layer.Be sent on the travelling belt below the side washing assembly 7 by " V " shape mechanical arm 3-15 after the good L0 substrate of sputter, and carry out side washing by two side washing bowls below 7 and side washing mechanical arm; The L1 substrate that sputter is good then is sent to the travelling belt above the side washing assembly 7, and carries out the side washing processing in two side washing bowls on 7.
Washing the L0 on limit and L1 substrate is next delivered to by 360 ° of central robot 3-17 and carries out the bonding of two substrates in the bonding system.The substrate L0 of 360 ° of central robot 3-17 after with side washing delivers to two substrates buffering rotating disk 3-20 up and down, and turns over dish hand 3-21 by two the 2nd L0 substrates and turn over dish; Substrate L1 is then delivered to the 2 180 ° of exchange rotating disk 3-18 by 360 ° of central robot 3-17, then delivers to two following glue rotating disk 3-24 by 360 ° of central robot 3-19, by glue under the following glue mechanical arm 3-23.Turn over that L0 substrate behind the dish is delivered to down glue rotating disk 3-24 by 180 ° of transfer robot 3-22 and the L1 substrate carries out bonding.
Bonding good video disc is delivered to two whirl coating assembly 3-25 by 360 ° of central robot 3-19 and is carried out the high speed whirl coating.The video disc that whirl coating finishes is sent to UV lamp system 3-26 by 360 ° of central robot 3-19 again and carries out the curing of adhesive glue.The video disc that has solidified then turns over dish by turning over dish assembly 3-27, video disc is delivered to video disc quality inspection assembly 3-29 by four arm transfer robot 3-28 afterwards, qualified after testing video disc is delivered to two qualified video discs by four arm transfer robot 3-28 again and is deposited on the rotating disk 3-30, wherein leave in the rotating disk on the left side by the bonding video disc of last bonding system, in the rotating disk that then leaves the right in of following bonding system, underproof after testing video disc then is sent to two defective video discs and deposits on the 3-31.So far, the whole process of production of DVDR9 has just been finished.
The present invention, is directly entered dyestuff spin coating assembly 5 and carries out the coating of dyestuff after L0 substrate cooling transmitting device 3 carries out Homogeneouslly-radiating by the substrate L0 of L0 substrate injection machine moulding 1-1; L1 substrate first sputter one deck total reflection layer behind L1 substrate cooling transmitting device 4 by 2 moulding of L1 substrate injection machine just carries out the coating of dyestuff then.The substrate that has been coated with dyestuff is by the upright Rotary drying of high temperature system 6 hyperthermia dryings, enter the sputter station again and carry out the sputter of semi-reflective layer, substrate behind the sputter is sent to bonding, the whirl coating that bonder 8 carries out two substrates subsequently, then settable cementitious by UV lamp system 3-26 again is complete DVDR9 CD, and last DVDR9 CD carries out quality testing by video disc quality inspection assembly 3-29 and classification is handled; It has saves the space, has improved Production Line efficient, improves the advantage of product yields, can produce accurately concentric, intermediate adhesion layer thickness uniformity, not have the DVDR9 CD of bubble.
The above embodiment, it is preferred embodiments of the present invention, be not to limit the scope of the present invention,, all should be included in the patent claim of the present invention so all equivalences of doing according to the described structure of the present patent application claim, feature and principle change or modify.
Claims (6)
1. double-end DVD 9 optical disk producing system, include the L0 substrate injection machine that is used to make the L0 substrate, be used to make the L1 substrate injection machine of L1 substrate, L0 substrate cooling transmitting device, L1 substrate cooling transmitting device, L1 total reflection layer sputter station, L0 semi-reflective layer sputter station, the side washing assembly, L0 and L1 substrate are bonded as the bonder of a video disc, be used to solidify the UV lamp system of adhesive glue, video disc quality inspection assembly, it is characterized in that: it also includes L0 substrate dyestuff spin coating assembly, L1 substrate dyestuff spin coating assembly, the upright Rotary drying of high temperature system, L1 semi-reflective layer sputter station, video disc classification storage assembly for storing, L0 substrate injection machine, L0 substrate cooling transmitting device, L0 substrate dyestuff spin coating assembly is installed in a side of the upright Rotary drying of high temperature system successively, L1 substrate injection machine, L1 substrate cooling transmitting device, L1 total reflection layer sputter station, L1 substrate dyestuff spin coating assembly is installed in the opposite side of the upright Rotary drying of high temperature system successively, L0 substrate dyestuff spin coating assembly, L1 substrate dyestuff spin coating assembly is adjacent with the upright Rotary drying of high temperature system respectively, the output terminal of the upright Rotary drying of high temperature system is provided with the sputter transport tape, the both sides of sputter transport tape are provided with L0 semi-reflective layer sputter station and L1 semi-reflective layer sputter station respectively, the output terminal of sputter transport tape connects side washing assembly, side washing assembly, bonder, the UV lamp system, video disc quality inspection assembly, video disc classification storage assembly for storing connects successively;
Described L0 substrate dyestuff spin coating assembly is identical with the structure of described L1 substrate dyestuff spin coating assembly, L0 substrate dyestuff spin coating assembly includes with L1 substrate dyestuff spin coating assembly: two are separately positioned on 360 ° of single armed transmission manipulators of its input end and output terminal, the transport tape that is connected two mechanical arms, six spin coating bowls, two " V " shape mechanical arms, the travelling belt both sides are provided with three spin coating bowls and " V " shape mechanical arm respectively, and per three spin coating bowls become semicircle to surround " V " shape mechanical arm;
The upright Rotary drying of described high temperature system melts down drying system by two that are symmetrically distributed and constitutes, melt down drying system and comprise the upright Rotary drying stove of high temperature, be arranged on the central transport tape of upright Rotary drying stove one side of high temperature, to deliver to 360 ° of the upright Rotary drying stove of high temperature rotation single armeds from the substrate that central transport tape comes out and send the dish mechanical arm, substrate is turned over the dish mechanical arm from what the upright Rotary drying stove of high temperature was sent, 360 ° of rotation single armeds that substrate after the upset is sent go out the dish mechanical arm, be used to deposit the temporary axle of substrate and send video disc the passback mechanical arm of central transport tape back to from keeping in axle, the two ends of central transport tape extend to entering the dish district and going out the dish district of the upright Rotary drying stove of high temperature respectively.
2. double-end DVD 9 optical disk producing system according to claim 1 is characterized in that: the upright Rotary drying of described high temperature system is provided with and is used for the sign indicating number instrument at quarter that the L0 substrate is carved sign indicating number.
3. double-end DVD 9 optical disk producing system according to claim 1 is characterized in that: described L0 substrate cooling transmitting device comprises the cooling transport tape, substrate is delivered to connecing the dish hand, temporarily depositing the temporary assembly of substrate and be arranged on the vertical screw type screw rod cooling transfer system of cooling transport tape one side of cooling transport tape from L0 substrate injection machine; Temporary assembly comprises temporary rotating disk, substrate is delivered to the conveying robot of temporary rotating disk from the cooling transport tape.
4. double-end DVD 9 optical disk producing system according to claim 1 is characterized in that: described L1 substrate cooling transmitting device comprise the cooling transport tape, with substrate from L1 substrate injection machine deliver to the cooling transport tape connect the dish hand, temporarily deposit substrate temporary assembly, the buffering transmission band adjacent with L1 substrate dyestuff spin coating assembly, be arranged on the cooling transmission rotating disk between cooling transport tape and the buffering transport tape; Temporary assembly comprises temporary rotating disk, substrate is delivered to the conveying robot of temporary rotating disk from the cooling transport tape.
5. double-end DVD 9 optical disk producing system according to claim 1 is characterized in that: described UV lamp system is connected by turning over the dish assembly with video disc quality inspection assembly.
6. double-end DVD 9 optical disk producing system according to claim 1, it is characterized in that: described video disc classification storage assembly for storing comprises that rotatable 360 ° transfer robot, qualified video disc are deposited rotating disk, defective video disc is deposited axle, qualified video disc is deposited rotating disk, defective video disc is deposited axle and is distributed in around the transfer robot, and transfer robot is provided with four clamping limbs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100315317A CN101197157B (en) | 2007-11-20 | 2007-11-20 | Double-end DVD9 optical disk producing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100315317A CN101197157B (en) | 2007-11-20 | 2007-11-20 | Double-end DVD9 optical disk producing system |
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| CN101197157A CN101197157A (en) | 2008-06-11 |
| CN101197157B true CN101197157B (en) | 2010-09-15 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101826347B (en) * | 2010-01-27 | 2012-06-20 | 东莞宏威数码机械有限公司 | Single-side double-layer light disk producing system and method for manufacturing single-side double-layer light disk |
| CN101819791A (en) * | 2010-01-27 | 2010-09-01 | 东莞宏威数码机械有限公司 | Production system and method for manufacturing single-face double-layer blue-ray disc |
| CN103065649A (en) * | 2012-12-31 | 2013-04-24 | 潮州市连思科技发展有限公司 | Preparation method for recordable compact disc |
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| US6309485B1 (en) * | 1996-04-19 | 2001-10-30 | Matsushita Electric Industrial Co., Ltd. | Method and apparatus for manufacture of laminated optical disc |
| CN1226989A (en) * | 1997-05-30 | 1999-08-25 | 松下电器产业株式会社 | Method and apparatus for manufacturing optical disk |
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