CN101819791A

CN101819791A - Production system and method for manufacturing single-face double-layer blue-ray disc

Info

Publication number: CN101819791A
Application number: CN201010103677A
Authority: CN
Inventors: 范继良; 杨明生
Original assignee: Dongguan Anwell Digital Machinery Co Ltd
Current assignee: Dongguan Anwell Digital Machinery Co Ltd
Priority date: 2010-01-27
Filing date: 2010-01-27
Publication date: 2010-09-01
Also published as: WO2011091561A1

Abstract

The invention discloses a production system for manufacturing a single-face double-layer blue-ray disc. The production system comprises an engine base and a first spin coating and solidifying mechanism, a first spin coating mechanism, a first film pressing mechanism, a first dye coating mechanism, a first sputtering coating mechanism, a second spin coating and solidifying mechanism, a second spin coating mechanism, a second film pressing mechanism, a second dye coating mechanism, a second sputtering coating mechanism, a third spin coating and solidifying mechanism, a fourth spin coating and solidifying mechanism, a detecting mechanism and a third sputtering coating mechanism, which are arranged on the engine base in sequence. The production system has a compact structure, can keep the better quality of the manufactured single-face double-layer blue-ray disc, does not pollute environment by taking a paper characteristic layer as the substrate of the blue-ray disc, which can be recycled, fulfils the aim of environment protection, eliminates an injection machine, greatly reduces energy consumption, saves energy and reduces the production cost of the disc. The invention also discloses a production method for manufacturing a recordable single-face double-layer blue-ray disc and a read-only single-face double-layer blue-ray disc by using the production system.

Description

Make the production system and the production method of single-surface double-layer blue ray disc

Technical field

The present invention relates to a kind of light disk producing system and production method, relate in particular to a kind of production method that is used to make the production system of single-surface double-layer blue ray disc and uses this production system manufacturing single-surface double-layer blue ray disc.

Background technology

Along with improving constantly of people's living standard, the continuous development of consumption viewpoint, more high-resolution films occur, HDTV (High Definition TV, be called for short HDTV) will popularize in the whole world, because message transmission rate (the Data Transfer Rate of HDTV in the digital satellite broadcasting, abbreviation DTR) is at least 23Mbps, be present digital video disk (Digital Video Disc, abbreviation DVD) twice of speed is many, so if store the high image quality image and sound program (standard of industry is 133 minutes) that surpasses two hours HDTV grades, the active volume of recording disk must surpass more than the 20GB, so people are more and more higher to the capacity requirement of optical disc storage.

Blu-ray Disc (Blue-ray Disc, be abbreviated as BD) be a kind of CD storage technique of vast capacity, Blu-ray Disc utilizes wavelength to read and write data for the blue laser of 450nm, and traditional DVD utilizes the red laser of wavelength for 650nm, the short more laser of wavelength as a rule, the information that can write down on unit area or read is more, therefore the blue light technology has improved the memory capacity of CD greatly, Blu-ray Disc has 5 times of storage capacities to existing DVD CD specification, not only can be applicable to record, erasable or play the high definition image, simultaneously also can be used for more googol content of memory capacity, so the blue light memory technology is one of mainstream technology of optical storage technology of future generation.Blu-ray Disc mainly is made up of substrate, recording layer, reflection horizon and protective seam.Substrate is the carrier of each functional structure, also is the physical enclosure of a whole CD; Recording layer is a dye coating, is the place for the information record; The reflection horizon is the zone of reflection CD-ROM drive laser beam, borrows the laser light reflected light beam to read data in the discs; Protective seam is to be used for protecting reflection horizon and the anti-stop signal of dye coating in the CD destroyed.Blu-ray Disc has structurally thoroughly broken away from " 0.6mm+0.6mm " design of DVD compact disk structure; adopted brand-new " 1.1mm+0.1mm " structure; when making Blu-ray Disc; usually utilize injection machine that substrate material is shaped to the thick plastic substrate of 1.1mm; on substrate, cover recording layer, reflection horizon and protective seam then, obtain complete Blu-ray Disc.

Yet there is following shortcoming in existing Blu-ray Disc production method: at first, injection moulding process is the process of high temperature high energy consumption, thus injection machine when work consume a large amount of energy in the optical disc production process, cause the waste of the energy; Secondly, optical disk materials will make the birefraction height of the substrate of producing through secondary heating fusing back reshaping in injection moulding process, influence CD quality; Once more, the substrate that adopts injection mo(u)lding at present all is plastic products, makes and all can cause severe contamination and waste energy greatly environment during the substrate of recycling plastics; In addition, when some CDs that record security information need be destroyed, the substrate of plastic material makes that destroying difficulty increases, adopt means such as burnings to destroy and pollute the environment, adopt means such as tear to pieces or cut out to destroy difficulty increase or not thorough because toughness that substrate itself has and hardness make again.

Therefore, be badly in need of the low and environmental protection of a kind of energy consumption, and can improve the Blu-ray Disc production system of CD quality.

Summary of the invention

The object of the present invention is to provide the low and environmental protection of a kind of energy consumption, and can improve the production system that optical disc production efficient guarantees the manufacturing single-surface double-layer blue ray disc of CD quality simultaneously.

Another object of the present invention is to provide a kind of manufacturing can record the production method of single-surface double-layer blue ray disc, use the low and environmental protection of this production method energy consumption, can also guarantee CD quality when can record single-surface double-layer blue ray disc production efficiency improving.

Another purpose of the present invention is to provide a kind of production method of making read-only single-surface double-layer blue ray disc, uses the low and environmental protection of this production method energy consumption, can also guarantee CD quality when improving read-only single-surface double-layer blue ray disc production efficiency.

For achieving the above object, technical scheme of the present invention is: a kind of production system of making single-surface double-layer blue ray disc is provided, first worker who comprises support and be arranged on the described support stands, second worker station and the 3rd worker station, the substrate of papery is successively via described first worker station, second worker station and the 3rd worker station are processed to form described single-surface double-layer blue ray disc, wherein, the described first worker station comprises the first spin coating curing mechanism, the first spin coating mechanism, first squeeze-film mechanism, the first dye-coating mechanism and the first sputter mechanism, the described first spin coating mechanism is located between described first spin coating curing mechanism and described first squeeze-film mechanism, and the described first dye-coating mechanism is located between described first squeeze-film mechanism and the described first sputter mechanism; The described second worker station comprises the second spin coating curing mechanism, the second spin coating mechanism, second squeeze-film mechanism, the second dye-coating mechanism and the second sputter mechanism, the described second spin coating mechanism is located between described second spin coating curing mechanism and described second squeeze-film mechanism, the described second dye-coating mechanism is located between described second squeeze-film mechanism and the described second sputter mechanism, and the described second spin coating curing mechanism links to each other with the described first sputter mechanism; Described the 3rd worker station comprises the 3rd spin coating curing mechanism, the 4th spin coating curing mechanism, testing agency and the 3rd sputter mechanism, described the 4th spin coating curing mechanism is located between described the 3rd spin coating curing mechanism and the described testing agency, described the 3rd spin coating curing mechanism links to each other with the described second sputter mechanism, described testing agency links to each other and links to each other with described the 3rd sputter mechanism, the described first sputter mechanism is used for the sputter total reflection layer, the described second sputter mechanism is used for the sputter semi-reflective layer, described the 3rd sputter mechanism is used for the sputter water barrier, and the quality of described CD detects in described testing agency.

Preferably, the described first spin coating curing mechanism comprises two symmetrically arranged first spin coating bowls and two symmetrically arranged first solidified cells, the described first spin coating bowl has the blanking hand, described first spin coating bowl and described first solidified cell are set up in parallel, described first solidified cell is connected with the described first spin coating mechanism, connects by the mechanical arm with three arms between two described first spin coating bowls and two described first solidified cells.Arranging of two first spin coating bowl symmetries, two first solidified cell symmetry arrangement, connect by mechanical arm between two described first spin coating bowls and two described first solidified cells with three arms, compact in design, save the space of production system, reduce the time of waiting for substrate spin coating and curing simultaneously, enhance productivity.

Preferably, the described first spin coating mechanism comprises the two symmetrically arranged second spin coating bowls, and the described second spin coating bowl has the blanking hand, connect by mechanical arm between the two described second spin coating bowls with both arms, two second spin coating bowls can interlock simultaneously and carry out spin coating, have shortened the cycle, have improved production efficiency.

Equally preferably, the described second spin coating curing mechanism comprises two symmetrically arranged the 3rd spin coating bowls and two symmetrically arranged second solidified cells, described the 3rd spin coating bowl has the blanking hand, described the 3rd spin coating bowl and described second solidified cell are set up in parallel, two described the 3rd spin coating bowls are connected with the described first sputter mechanism, two described second solidified cells are connected with the described second spin coating mechanism, connect by the mechanical arm with three arms between two described the 3rd spin coating bowls and two described second solidified cells.Arranging of two second spin coating bowl symmetries, two second solidified cell symmetry arrangement, connect by mechanical arm between two described second spin coating bowls and two described second solidified cells with three arms, compact in design, save the space of production system, reduce the time of waiting for substrate spin coating and curing simultaneously, enhance productivity.

Equally preferably, the described second spin coating mechanism comprises two symmetrically arranged the 4th spin coating bowls, described the 4th spin coating bowl has the blanking hand, connect by mechanical arm between two described the 4th spin coating bowls with both arms, two the 4th spin coating bowls can interlock simultaneously and carry out spin coating, shorten the cycle, improved production efficiency.

Equally preferably, described the 3rd spin coating curing mechanism comprises two symmetrically arranged the 5th spin coating bowls and two symmetrically arranged the 3rd solidified cells, described the 5th spin coating bowl has the blanking hand, described the 5th spin coating bowl and described the 3rd solidified cell are set up in parallel, two described the 5th spin coating bowls are connected with the described second sputter mechanism, two described the 3rd solidified cells are connected with described the 4th spin coating curing mechanism, connect by the mechanical arm with three arms between two described the 5th spin coating bowls and two described the 3rd solidified cells.Arranging of two the 3rd spin coating bowl symmetries, two the 3rd solidified cell symmetry arrangement, connect by mechanical arm between two described the 3rd spin coating bowls and two described the 3rd solidified cells with three arms, compact in design, save the space of production system, reduce the time of waiting for substrate spin coating and curing simultaneously, enhance productivity.Described the 3rd spin coating curing mechanism also includes the 4th solidified cell, and described the 4th solidified cell is located between described the 3rd solidified cell and described the 4th spin coating curing mechanism and is connected with described the 3rd solidified cell by described three arm mechanical arms.Described the 4th solidified cell further solidifies CD, further improves the quality of single-surface double-layer blue ray disc.

Equally preferably, described the 4th spin coating curing mechanism comprises the 5th solidified cell and two symmetrically arranged the 6th spin coating bowls, described the 6th spin coating bowl has the blanking hand, two described the 6th spin coating bowls are connected with described the 3rd spin coating curing mechanism, described the 5th solidified cell is connected with described testing agency, is connected by the mechanical arm with both arms between described the 5th solidified cell and two described the 6th spin coating bowls.Two the 6th spin coating bowls can interlock simultaneously and carry out spin coating, have shortened the cycle, have improved production efficiency.

Equally preferably, what described the 3rd worker station also included the upset video disc turns over the disc player structure, and the described disc player structure that turns over is located between described the 4th spin coating curing mechanism and the described testing agency.Turn over the disc player structure by setting up, make that layout is compact more, production link connects more smooth and easyly, enhance productivity.

Equally preferably, described single-surface double-layer blue ray disc production system also includes some temporary rotating disks, and described temporary rotating disk is located between each mechanism.Utilize temporary rotating disk to connect, make connection easy, save the space greatly, save passing time simultaneously.

Manufacturing provided by the invention can be recorded the production method of single-surface double-layer blue ray disc, comprise the steps: that (1) provide papery and thickness be 1.1 millimeters substrate; (2) described substrate is sent into the first spin coating curing mechanism, on described substrate surface, carried out spin coating and solidify to form first cushion; (3) substrate that will be formed with first cushion is sent to the first spin coating mechanism, and spin coating glue forms first glue layer; (4) spin coating is had the substrate of first glue layer be sent to first squeeze-film mechanism, press mold forms blank information tunnel; (5) substrate that press mold is formed with blank information tunnel is sent to the first dye-coating mechanism and the spin coating dyestuff forms first recording layer; (6) substrate that will be formed with first recording layer is sent to the first sputter mechanism, and sputter forms total reflection layer; (7) sputter is had totally reflected substrate be sent to the second spin coating curing mechanism, spin coating also solidify to form second cushion; (8) substrate that will be formed with second cushion is sent to the second spin coating mechanism, and spin coating glue forms second glue layer; (9) spin coating is had the substrate of second glue layer be sent to second squeeze-film mechanism, press mold forms blank information tunnel; (10) substrate that press mold is formed with blank information tunnel is sent to the second dye-coating mechanism and the spin coating dyestuff forms second recording layer; (11) substrate that will be formed with second recording layer is sent to the second sputter mechanism, and sputter forms semi-reflective layer; (12) substrate that sputter is formed with semi-reflective layer is sent to the 3rd spin coating curing mechanism, and spin coating also solidify to form overlayer; (13) will be formed with tectal substrate and be sent to the 4th spin coating curing mechanism, spin coating glue also solidify to form hard protective seam; (14) substrate that will be formed with hard protective seam is sent to testing agency, and will detect qualified CD and defective CD stores classifiedly; (15) qualified CD is sent to the 3rd sputter mechanism, is formed with on the another side of substrate of hard protective seam the sputter water barrier at described qualified CD and forms and to record single-surface double-layer blue ray disc.

Particularly, described step (1) also is included in the step that forms enhancement Layer is provided on the surface of described paper substrate.Also comprise by turning over the step that the disc player structure has the substrate of hard protective seam to overturn spin coating between described step (13) and the step (14).

Preferably, described step (2) comprises following substep: (21) are positioned over paper substrate in the first spin coating bowl by the mechanical arm with three arms; The blanking hand of (22) first spin coating bowls forms first cushion to the substrate spin coating glue in the described first spin coating bowl; (23) spin coating there is the substrate of first cushion be sent in first solidified cell and is cured, grasp another paper substrate by described mechanical arm simultaneously and be positioned in the first spin coating bowl and carry out spin coating with three arms by described mechanical arm with three arms; (24) substrate that will finish curing is sent in the first spin coating mechanism by described mechanical arm with three arms, simultaneously by described mechanical arm with three arms will be in the first spin coating bowl spin coating another substrate of forming first cushion grasp and be positioned in described first solidified cell, described mechanical arm with three arms grasps another paper substrate simultaneously and is positioned in the first spin coating bowl and carries out spin coating.

Preferably, described step (7) comprises the steps: that (71) have totally reflected substrate to be positioned in the 3rd spin coating bowl by the mechanical arm with three arms sputter; The blanking hand of (72) the 3rd spin coating bowls forms second cushion to the substrate spin coating glue in described the 3rd spin coating bowl; (73) spin coating is had the substrate of second cushion be sent in second solidified cell by described mechanical arm with three arms and be cured, grasping another sputter by described mechanical arm with three arms simultaneously has totally reflected substrate to be positioned in the 3rd spin coating bowl to carry out spin coating; (74) substrate that will finish curing is sent in the second spin coating mechanism by described mechanical arm with three arms, simultaneously by described mechanical arm with three arms will be in the 3rd spin coating bowl spin coating another substrate of forming second cushion grasp and be positioned in described second solidified cell, described mechanical arm with three arms grasps another sputter simultaneously to be had totally reflected substrate to be positioned in the 3rd spin coating bowl to carry out spin coating.

Preferably, described step (12) comprises following substep: (121) have sputter the substrate of semi-reflective layer to be positioned in the 5th spin coating bowl by the mechanical arm with three arms; The blanking hand of (122) the 5th spin coating bowls forms overlayer to the substrate spin coating glue in described the 5th spin coating bowl; (123) spin coating is had tectal substrate be sent to by described mechanical arm with three arms and carry out precuring in the 3rd solidified cell, the substrate that grasps another sputter and have semi-reflective layer by described three arm mechanical arms is positioned in the 5th spin coating bowl and carries out spin coating simultaneously; (124) substrate that will finish precuring has three arm mechanical arms and is sent in the 4th solidified cell by described, simultaneously by described mechanical arm with three arms will be in the 5th spin coating bowl spin coating form tectal another substrate and grasp and be positioned in described the 3rd solidified cell, the substrate that described mechanical arm with three arms grasps another sputter and have semi-reflective layer simultaneously is positioned in the 5th spin coating bowl and carries out spin coating.

The production method of the read-only single-surface double-layer blue ray disc of manufacturing provided by the invention, comprise the steps: that (1) provide papery and thickness be 1.1 millimeters substrate; (2) described substrate is sent into the first spin coating curing mechanism, on described substrate surface, carried out spin coating and solidify to form first cushion; (3) substrate that will be formed with first cushion is sent to the first spin coating mechanism, and spin coating glue forms first glue layer; (4) spin coating there is the substrate of first glue layer be sent to the first squeeze-film mechanism press mold information tunnel and forms first recording layer; (5) will be formed with first recording layer substrate be sent to the first sputter mechanism, sputter forms total reflection layer; (6) sputter is had totally reflected substrate be sent to the second spin coating curing mechanism, spin coating also solidify to form second cushion; (7) substrate that will be formed with second cushion is sent to the second spin coating mechanism, and spin coating glue forms second glue layer; (8) spin coating there is the substrate of second glue layer be sent to the second squeeze-film mechanism press mold information tunnel and forms second recording layer; (9) will be formed with second recording layer substrate be sent to the second sputter mechanism, sputter forms semi-reflective layer; (10) substrate that sputter is formed with semi-reflective layer is sent to the 3rd spin coating curing mechanism, and spin coating also solidify to form overlayer; (11) will be formed with tectal substrate and be sent to the 4th spin coating curing mechanism, spin coating glue also solidify to form hard protective seam; (12) substrate that will be formed with hard protective seam is sent to testing agency, and will detect qualified CD and defective CD stores classifiedly; (13) qualified CD is sent to the 3rd sputter mechanism, is formed with at described qualified CD that the sputter water barrier forms read-only single-surface double-layer blue ray disc on the another side of substrate of hard protective seam.

Particularly, described step (1) also is included in the step that forms enhancement Layer is provided on the surface of described paper substrate.Also comprise by turning over the step that the disc player structure has the substrate of hard protective seam to overturn spin coating between described step (11) and the step (12).

Preferably, described step (6) comprises following substep: (61) have totally reflected substrate to be positioned in the 3rd spin coating bowl by the mechanical arm with three arms sputter; The blanking hand of (62) the 3rd spin coating bowls forms second cushion to the substrate spin coating glue in described the 3rd spin coating bowl; (63) spin coating is had the substrate of second cushion be sent in second solidified cell by described mechanical arm with three arms and be cured, grasping another sputter by described mechanical arm with three arms simultaneously has totally reflected substrate to be positioned in the 3rd spin coating bowl to carry out spin coating; (64) substrate that will finish curing is sent in the second spin coating mechanism by described mechanical arm with three arms, simultaneously by described mechanical arm with three arms will be in the 3rd spin coating bowl spin coating another substrate of forming second cushion grasp and be positioned in described second solidified cell, described mechanical arm with three arms grasps another sputter simultaneously to be had totally reflected substrate to be positioned in the 3rd spin coating bowl to carry out spin coating.

Preferably, described step (10) comprises following substep: (101) have sputter the substrate of semi-reflective layer to be positioned in the 5th spin coating bowl by the mechanical arm with three arms; The blanking hand of (102) the 5th spin coating bowls forms overlayer to the substrate spin coating glue in described the 5th spin coating bowl; (103) spin coating is had tectal substrate be sent to by described mechanical arm with three arms and carry out precuring in the 3rd solidified cell, the substrate that grasps another sputter and have semi-reflective layer by described mechanical arm with three arms is positioned in the 5th spin coating bowl and carries out spin coating simultaneously; (104) substrate that will finish precuring is sent in the 4th solidified cell by described mechanical arm with three arms, simultaneously by described mechanical arm with three arms will be in the 5th spin coating bowl spin coating form tectal another substrate and grasp and be positioned in described the 3rd solidified cell, the substrate that described mechanical arm with three arms grasps another sputter and have semi-reflective layer simultaneously is positioned in the 5th spin coating bowl and carries out spin coating.

Compared with prior art, comprise support and first worker station, second worker station, the 3rd worker station that are located at successively on the support because the present invention makes the production system of single-surface double-layer blue ray disc, the first worker station comprises the first spin coating curing mechanism, the first spin coating mechanism, first squeeze-film mechanism, the first dye-coating mechanism and the first sputter mechanism that sets gradually; The second worker station comprises the second spin coating curing mechanism, the second spin coating mechanism, second squeeze-film mechanism, the second dye-coating mechanism and the second sputter mechanism that sets gradually; Described the 3rd worker station comprises the 3rd spin coating curing mechanism, the 4th spin coating curing mechanism, testing agency and the 3rd sputter mechanism that establishes son successively, compact conformation.The papery substrate enters this production system by the first spin coating curing mechanism earlier; solidify to form first cushion by the spin coating on described substrate of the first spin coating curing mechanism; by the first spin coating mechanism; first squeeze-film mechanism; the first dye-coating mechanism is processed to form first recording layer; form total reflection layer by the described first sputter mechanism sputter; the described second spin coating curing mechanism forms second cushion of Blu-ray Disc; the described second spin coating mechanism; second squeeze-film mechanism; the second dye-coating mechanism is processed to form second recording layer; form semi-reflective layer by the described second sputter mechanism sputter; solidify overlayer via the 3rd spin coating curing mechanism spin coating; hard protective seam is solidified in the 4th spin coating curing mechanism spin coating; detect CD quality by testing agency again, form single-surface double-layer blue ray disc at the 3rd sputter mechanism sputter water barrier at last.The single-surface double-layer blue ray disc that the present invention makes the manufacturing of single-surface double-layer blue ray disc production system not only has advantages such as existing Blu-ray Disc is waterproof, rigidity is high, flatness is good, because it adopts the substrate of papery layer as Blu-ray Disc, when forming, substrate needn't adopt injection machine, therefore saved the energy that injection machine itself consumes greatly, energy savings has reduced the cost of optical disc production; Simultaneously, the Blu-ray Disc that adopts the paper material substrate to make when destroying, can not pollute and be easy to destroy to environment, can not cause the pollution of environment during recovery and also can be reused, and reaches the environmental protection purpose, adapts to low-carbon (LC) row's development trend.Because the present invention makes the production system compact conformation of single-surface double-layer blue ray disc, can in the quality that guarantees Blu-ray Disc, enhance productivity, reduced the production cost of single-surface double-layer blue ray disc.

Description of drawings

Fig. 1 is the structural representation that the present invention makes the production system of single-surface double-layer blue ray disc.

Fig. 2 is the structural representation at first worker station among Fig. 1.

Fig. 3 is the structural representation at second worker station among Fig. 1.

Fig. 4 is the structural representation at the 3rd worker station among Fig. 1.

Fig. 5 is the process flow diagram that manufacturing of the present invention can be recorded the production method of single-surface double-layer blue ray disc.

Fig. 6 is the sub-process figure of step among Fig. 5 (S002).

Fig. 7 is the sub-process figure of step among Fig. 5 (S007).

Fig. 8 is the sub-process figure of step among Fig. 5 (S012).

Fig. 9 is the process flow diagram that the present invention makes the production method of read-only single-surface double-layer blue ray disc.

Figure 10 is the sub-process figure of step among Fig. 9 (S002).

Figure 11 is the sub-process figure of step among Fig. 9 (S006).

Figure 12 is the sub-process figure of step among Fig. 9 (S010).

Embodiment

In order to describe technology contents of the present invention, structural attitude in detail, be described further below in conjunction with embodiment and conjunction with figs., label identical among the wherein different figure is represented identical parts.As mentioned above, the present invention makes the production system compact conformation of single-surface double-layer blue ray disc, the single-surface double-layer blue ray disc of manufacturing can not only keep having preferable quality, and because it adopts the substrate of papery layer as Blu-ray Disc, can not cause the pollution of environment and can be recycled, reach the purpose of environmental protection.This production system has saved injection machine, greatly reduces energy consumption, energy savings, thus reduced the cost of optical disc production.

With reference to figure 1, the production system of the manufacturing single-surface double-layer blue ray disc of the embodiment of the invention comprises support 40 and is located at first worker on the support 40 10, second worker the 20, the 3rd worker that stands that stands successively stands 30, described second worker stands and 20 is located at described first worker the 10 and the 3rd worker that stands and stands between 30, and the substrate of papery is stood and 30 is processed to form single-surface double-layer blue ray disc via described first worker 10, second worker the 20 and the 3rd worker that stands that stands successively.

Cooperation is with reference to figure 2, described first worker stands and 10 comprises the first spin coating curing mechanism 110, the first spin coating mechanism 120, first squeeze-film mechanism 130, the first dye-coating mechanism 140 and the first sputter mechanism 150, the first spin coating mechanism 120 is located between the first spin coating curing mechanism 110 and first squeeze-film mechanism 130, the first dye-coating mechanism 140 is located between first squeeze-film mechanism 130 and the first sputter mechanism 150, and the described first sputter mechanism 150 is used for the sputter total reflection layer.Particularly, the described first spin coating curing mechanism 110 comprises two symmetrically arranged first spin coating bowls 112 and two symmetrically arranged first solidified cells 116, two first spin coating bowls 112 have blanking hand 114 respectively, the first spin coating bowl 112 is set up in parallel with described first solidified cell 116, described first solidified cell 116 is connected with the described first spin coating mechanism 120, the described first spin coating curing mechanism 110 the place aheads are provided with a temporary rotating disk 50 and two for dish rotating disk 52, paper substrate to be processed is stored in in the dish rotating disk 52, is connected by single armed mechanical arm 60 between dish rotating disk 52 and the temporary rotating disk 50.Be provided with temporary rotating disk 50 between described first spin coating curing mechanism 110 and the described first spin coating mechanism 120, two first spin coating bowls 112, two first solidified cells 116 and two are kept between the rotating disks 50 6 and are connected by first mechanical arm 61 with three arms, and the angle between the three-mechanical arm of this first mechanical arm 61 is 60 degree.The described first spin coating mechanism 120 comprises the two symmetrically arranged second spin coating bowls 122, two second spin coating bowls 122 have blanking hand 124 respectively, be provided with temporary rotating disk 50 between the described first spin coating mechanism 120 and first squeeze-film mechanism 130, connect by second mechanical arm 62 with both arms between the two second spin coating bowls 122, the angle between the mechanical arm of this second mechanical arm 62 is 90 degree.The described first dye-coating mechanism 140 is for having the spin coating bowl of blanking hand, described first squeeze-film mechanism 130 is provided with rotating disk, be provided with temporary rotating disk 50 between the described first sputter mechanism 150 and the first dye-coating mechanism 140, realize connecting by having three the 3rd mechanical arms 63 that are the mechanical arm of 90 degree angles between the described first spin coating curing mechanism 110, first squeeze-film mechanism 120, the first dye-coating mechanism 140 and the first sputter mechanism 150.

With reference to figure 3, described second worker stands and 20 comprises the second spin coating curing mechanism 210, the second spin coating mechanism 220, second squeeze-film mechanism 230, the second dye-coating mechanism 240 and the second sputter mechanism 250, the second spin coating mechanism 220 is located between the described second spin coating curing mechanism 210 and second squeeze-film mechanism 230, the second dye-coating mechanism 240 is located between second squeeze-film mechanism 230 and the second sputter mechanism 250, the second spin coating curing mechanism 210 links to each other with the first sputter mechanism 150, and the second sputter mechanism 250 is used for the sputter semi-reflective layer.Particularly, the described second spin coating curing mechanism 210 comprises two symmetrically arranged the 3rd spin coating bowls 212 and two symmetrically arranged second solidified cells 216, two the 3rd spin coating bowls 212 have blanking hand 214 respectively, the 3rd spin coating bowl 212 and second solidified cell 216 are set up in parallel, two described the 3rd spin coating bowls 212 are connected with the described first sputter mechanism 150, two described second solidified cells 216 are connected with the described second spin coating mechanism 220, are provided with another temporary rotating disk 50 between the temporary rotating disk 50 that links to each other with the first sputter mechanism 150 and two the 3rd spin coating bowls 212 and by being connected between the single armed mechanical arm 60 realizations two described rotating disks.Be provided with temporary rotating disk 50 between described second spin coating curing mechanism 210 and the described second spin coating mechanism 220, two the 3rd spin coating bowls 212, two second solidified cells 216 and two are kept between the rotating disks 50 6 and are connected by the 4th mechanical arm 64 with three arms, and the angle between the mechanical arm of the 4th mechanical arm 64 is 60 degree.The described second spin coating mechanism 220 comprises two symmetrically arranged the 4th spin coating bowls 222, two the 4th spin coating bowls 222 have blanking hand 224 respectively, be provided with temporary rotating disk 50 between the described second spin coating mechanism 220 and second squeeze-film mechanism 230, connect by the 5th mechanical arm 65 with both arms between two the 4th spin coating bowls 222, the angle between the mechanical arm of the 5th mechanical arm 65 is 90 degree.The described second dye-coating mechanism 240 is for having the spin coating bowl of blanking hand, described second squeeze-film mechanism 230 is provided with rotating disk, be provided with temporary rotating disk 50 between the described second sputter mechanism 250 and the second dye-coating mechanism 240, realize connecting by having three the 6th mechanical arms 66 that are the mechanical arm of 90 degree angles between the described second spin coating curing mechanism 210, second squeeze-film mechanism 220, the second dye-coating mechanism 240 and the second sputter mechanism 250.

With reference to figure 4, described the 3rd worker stands and 30 comprises the 3rd spin coating curing mechanism 310, the 4th spin coating curing mechanism 320, turns over disc player structure 330, testing agency 340 and the 3rd sputter mechanism 350, the 4th spin coating curing mechanism 320 is located at the 3rd spin coating curing mechanism 310 and is turned between the disc player structure 330, the 3rd spin coating curing mechanism 310 links to each other with the second sputter mechanism 250, testing agency 340 respectively with turn over disc player structure 330 and the 3rd sputter mechanism 350 links to each other, the 3rd sputter mechanism 350 is used for the sputter water barrier, and the quality of CD detects in testing agency 340.Particularly, described the 3rd spin coating curing mechanism 310 comprises two symmetrically arranged the 5th spin coating bowl 312, two symmetrically arranged the 3rd solidified cell 316 and one the 4th solidified cells 318, two the 5th spin coating bowls 312 have blanking hand 314 respectively, the 5th spin coating bowl 312 and the 3rd solidified cell 316 are set up in parallel, two the 5th spin coating bowls 312 are connected with the second sputter mechanism 250, and the 4th solidified cell 318 links to each other with described the 4th spin coating curing mechanism 320.Be provided with another temporary rotating disk 50 between the temporary rotating disk 50 that links to each other with the second sputter mechanism 250 and two the 5th spin coating bowls 312 and by being connected between the single armed mechanical arm 60 realizations two described rotating disks.Be provided with temporary rotating disk 50 between described the 3rd spin coating curing mechanism 310 and described the 4th spin coating curing mechanism 320, be connected by the 7th mechanical arm 67 with three arms between two the 5th spin coating bowls 312, two the 3rd solidified cells 316, temporary rotating disk 50 and the 4th solidified cell 318 6, the angle between the mechanical arm of the 7th mechanical arm 67 is 60 to spend.Described the 4th spin coating curing mechanism 320 comprises two symmetrically arranged the 6th spin coating bowl 322 and the 5th solidified cells 326, described the 5th solidified cell 326 is located at two the 6th spin coating bowls 322 and is turned between the disc player structure 330, two described the 6th spin coating bowls 322 have blanking hand (figure does not show) respectively, two described the 6th spin coating bowls 322 are connected with described the 3rd spin coating curing mechanism 310, described the 5th solidified cell 326 is connected with the described disc player structure 330 that turns over, be connected by the 8th mechanical arm 68 with both arms between described the 5th solidified cell 326 and two the 6th spin coating bowls 322, the angle between the mechanical arm of the 8th mechanical arm 68 is 90 degree.The described disc player structure 330 that turns over is located between described the 5th solidified cell 326 and the testing agency 340 and corresponding defective optical disc storage rotating disk 53 and the qualified optical disc storage rotating disk 54 of being equipped with, be provided with temporary rotating disk 50 between described the 3rd sputter mechanism 350 and the testing agency 340, described testing agency 340, turn over disc player structure 330, the 5th solidified cell 326, defective optical disc storage rotating disk 53, qualified optical disc storage rotating disk 54 and with temporary rotating disk 50 that the 3rd sputter mechanism 350 links to each other between realize being connected by having four the 9th mechanical arms 69 that are the mechanical arm of 60 degree angles.Include some temporary rotating disks 50 in the described single-surface double-layer blue ray disc production system, described temporary rotating disk 50 is located between each mechanism.Utilize temporary rotating disk 50 to connect, make connection easy, save the space greatly, save passing time simultaneously.

With reference to figure 5, the production method that the production system manufacturing of the aforesaid manufacturing single-surface double-layer blue ray disc of use of the present invention can be recorded single-surface double-layer blue ray disc comprises the steps:

(S001) provide papery and thickness is 1.1 millimeters substrate;

(S002) described substrate is sent into the first spin coating curing mechanism, on described substrate surface, carried out spin coating and solidify to form first cushion;

(S003) substrate that will be formed with first cushion is sent to the first spin coating mechanism, and spin coating glue forms first glue layer;

(S004) spin coating is had the substrate of first glue layer be sent to first squeeze-film mechanism, press mold forms blank information tunnel;

(S005) substrate that press mold is formed with blank information tunnel is sent to the first dye-coating mechanism and the spin coating dyestuff forms first recording layer;

(S006) substrate that will be formed with first recording layer is sent to the first sputter mechanism, and sputter forms total reflection layer;

(S007) sputter is had totally reflected substrate be sent to the second spin coating curing mechanism, spin coating also solidify to form second cushion;

(S008) substrate that will be formed with second cushion is sent to the second spin coating mechanism, and spin coating glue forms second glue layer;

(S009) spin coating is had the substrate of second glue layer be sent to second squeeze-film mechanism, press mold forms blank information tunnel;

(S010) substrate that press mold is formed with blank information tunnel is sent to the second dye-coating mechanism and the spin coating dyestuff forms second recording layer;

(S011) substrate that will be formed with second recording layer is sent to the second sputter mechanism, and sputter forms semi-reflective layer;

(S012) substrate that sputter is formed with semi-reflective layer is sent to the 3rd spin coating curing mechanism, and spin coating also solidify to form overlayer;

(S013) will be formed with tectal substrate and be sent to the 4th spin coating curing mechanism, spin coating glue also solidify to form hard protective seam;

(S014) substrate that will be formed with hard protective seam is sent to testing agency, and will detect qualified CD and defective CD stores classifiedly;

(S015) qualified CD is sent to the 3rd sputter mechanism, is formed with on the another side of substrate of hard protective seam the sputter water barrier at described qualified CD and forms and to record single-surface double-layer blue ray disc.

Particularly, described step (S001) also is included in the step that forms enhancement Layer is provided on the surface of described paper substrate.Also comprise by turning over the step that the disc player structure has the substrate of hard protective seam to overturn spin coating between described step (S013) and the step (S014).

As shown in Figure 6, described step (S002) comprises following substep: (S201) paper substrate is positioned in the first spin coating bowl by the mechanical arm with three arms; (S202) the blanking hand of the first spin coating bowl forms first cushion to the substrate spin coating glue in the described first spin coating bowl; (S203) spin coating there is the substrate of first cushion be sent in first solidified cell and is cured, grasp another paper substrate by described mechanical arm simultaneously and be positioned in the first spin coating bowl and carry out spin coating with three arms by described mechanical arm with three arms; (S204) substrate that will finish curing is sent in the first spin coating mechanism by the mechanical arm with three arms, simultaneously by described mechanical arm with three arms will be in the first spin coating bowl spin coating another substrate of forming first cushion grasp and be positioned in described first solidified cell, described mechanical arm with three arms grasps another paper substrate simultaneously and is positioned in the first spin coating bowl and carries out spin coating.

As shown in Figure 7, described step (S007) comprises the steps: that (S701) has totally reflected substrate to be positioned in the 3rd spin coating bowl by the mechanical arm with three arms sputter; (S702) the blanking hand of the 3rd spin coating bowl forms second cushion to the substrate spin coating glue in described the 3rd spin coating bowl; (S703) spin coating is had the substrate of second cushion be sent in second solidified cell by described mechanical arm with three arms and be cured, grasping another sputter by described mechanical arm with three arms simultaneously has totally reflected substrate to be positioned in the 3rd spin coating bowl to carry out spin coating; (S704) substrate that will finish curing is sent in the second spin coating mechanism by the mechanical arm with three arms, simultaneously by described mechanical arm with three arms will be in the 3rd spin coating bowl spin coating another substrate of forming second cushion grasp and be positioned in described second solidified cell, described mechanical arm with three arms grasps another sputter simultaneously to be had totally reflected substrate to be positioned in the 3rd spin coating bowl to carry out spin coating.

As shown in Figure 8, described step (S012) comprises following substep: (S121) sputter is had the substrate of semi-reflective layer to be positioned in the 5th spin coating bowl by the mechanical arm with three arms; (S122) the blanking hand of the 5th spin coating bowl forms overlayer to the substrate spin coating glue in described the 5th spin coating bowl; (S123) spin coating is had tectal substrate be sent to by described mechanical arm with three arms and carry out precuring in the 3rd solidified cell, the substrate that grasps another sputter and have semi-reflective layer by described three arm mechanical arms is positioned in the 5th spin coating bowl and carries out spin coating simultaneously; (S124) substrate that will finish precuring has three arm mechanical arms and is sent in the 4th solidified cell by described, simultaneously by described mechanical arm with three arms will be in the 5th spin coating bowl spin coating form tectal another substrate and grasp and be positioned in described the 3rd solidified cell, the substrate that described mechanical arm with three arms grasps another sputter and have semi-reflective layer simultaneously is positioned in the 5th spin coating bowl and carries out spin coating.

With reference to figure 9, the production system of the aforesaid manufacturing single-surface double-layer blue ray disc of use of the present invention is made the production method of read-only single-surface double-layer blue ray disc, comprises the steps:

(S001) provide papery and thickness is 1.1 millimeters substrate;

(S004) spin coating there is the substrate of first glue layer be sent to the first squeeze-film mechanism press mold information tunnel and forms first recording layer;

(S005) substrate that will be formed with first recording layer is sent to the first sputter mechanism, and sputter forms total reflection layer;

(S006) sputter is had totally reflected substrate be sent to the second spin coating curing mechanism, spin coating also solidify to form second cushion;

(S007) substrate that will be formed with second cushion is sent to the second spin coating mechanism, and spin coating glue forms second glue layer;

(S008) spin coating there is the substrate of second glue layer be sent to the second squeeze-film mechanism press mold information tunnel and forms second recording layer;

(S009) substrate that will be formed with second recording layer is sent to the second sputter mechanism, and sputter forms semi-reflective layer;

(S010) substrate that sputter is formed with semi-reflective layer is sent to the 3rd spin coating curing mechanism, and spin coating also solidify to form overlayer;

(S011) will be formed with tectal substrate and be sent to the 4th spin coating curing mechanism, spin coating glue also solidify to form hard protective seam;

(S012) substrate that will be formed with hard protective seam is sent to testing agency, and will detect qualified CD and defective CD stores classifiedly;

(S013) qualified CD is sent to the 3rd sputter mechanism, is formed with at described qualified CD that the sputter water barrier forms read-only single-surface double-layer blue ray disc on the another side of substrate of hard protective seam.

Particularly, described step (S001) also is included in the step that forms enhancement Layer is provided on the surface of described paper substrate.Also comprise by turning over the step that the disc player structure has the substrate of hard protective seam to overturn spin coating between described step (S011) and the step (S012).

As shown in figure 10, the described step of making in the production method of read-only single-surface double-layer blue ray disc (S002) comprises following substep: (S201) paper substrate is positioned in the first spin coating bowl by the mechanical arm with three arms; (S202) the blanking hand of the first spin coating bowl forms first cushion to the substrate spin coating glue in the described first spin coating bowl; (S203) spin coating there is the substrate of first cushion be sent in first solidified cell and is cured, grasp another paper substrate by described mechanical arm simultaneously and be positioned in the first spin coating bowl and carry out spin coating with three arms by described mechanical arm with three arms; (S204) substrate that will finish curing is sent in the first spin coating mechanism by described mechanical arm with three arms, simultaneously by described mechanical arm with three arms will be in the first spin coating bowl spin coating another substrate of forming first cushion grasp and be positioned in described first solidified cell, described mechanical arm with three arms grasps another paper substrate simultaneously and is positioned in the first spin coating bowl and carries out spin coating.

As shown in figure 11, the described step of making in the production method of read-only single-surface double-layer blue ray disc (S006) comprises following substep: (S601) sputter is had totally reflected substrate to be positioned in the 3rd spin coating bowl by the mechanical arm with three arms; (S602) the blanking hand of the 3rd spin coating bowl forms second cushion to the substrate spin coating glue in described the 3rd spin coating bowl; (S603) spin coating is had the substrate of second cushion be sent in second solidified cell by described mechanical arm with three arms and be cured, grasping another sputter by described mechanical arm with three arms simultaneously has totally reflected substrate to be positioned in the 3rd spin coating bowl to carry out spin coating; (S604) substrate that will finish curing is sent in the second spin coating mechanism by described mechanical arm with three arms, simultaneously by described mechanical arm with three arms will be in the 3rd spin coating bowl spin coating another substrate of forming second cushion grasp and be positioned in described second solidified cell, described mechanical arm with three arms grasps another sputter simultaneously to be had totally reflected substrate to be positioned in the 3rd spin coating bowl to carry out spin coating.

As shown in figure 12, the described step of making in the production method of read-only single-surface double-layer blue ray disc (S010) comprises following substep: (S101) sputter is had the substrate of semi-reflective layer to be positioned in the 5th spin coating bowl by the mechanical arm with three arms; (S102) the blanking hand of the 5th spin coating bowl forms overlayer to the substrate spin coating glue in described the 5th spin coating bowl; (S103) spin coating is had tectal substrate be sent to by the mechanical arm with three arms and carry out precuring in the 3rd solidified cell, the substrate that grasps another sputter and have semi-reflective layer by described mechanical arm with three arms is positioned in the 5th spin coating bowl and carries out spin coating simultaneously; (S104) substrate that will finish precuring is sent in the 4th solidified cell by described mechanical arm with three arms, simultaneously by described mechanical arm with three arms will be in the 5th spin coating bowl spin coating form tectal another substrate and grasp and be positioned in described the 3rd solidified cell, the substrate that described mechanical arm with three arms grasps another sputter and have semi-reflective layer simultaneously is positioned in the 5th spin coating bowl and carries out spin coating.

Can record single-surface double-layer blue ray disc with manufacturing is example, the principle of work of the single-surface double-layer blue ray disc production system of the embodiment of the invention is as described below: cooperate with reference to figure 1 and Fig. 2, buying thickness by the outside is 1.1 millimeters paper substrate, spin coating is gone up on described paper substrate one surface enhancement Layer, strengthens the thickness of described substrate by enhancement Layer.Paper substrate is by manually being placed into on the dish rotating disk 52, grasp by single armed mechanical arm 60 again and deliver to the temporary rotating disk 50 that is arranged in the first spin coating bowl, 112 the place aheads, first mechanical arm 60 grasps the substrate in the temporary rotating disk 50, rotation also is positioned over described substrate in the first spin coating bowl 112, substrate spin coating glue in 114 pairs of described first spin coating bowls 112 of the blanking hand of the first spin coating bowl 112 forms first cushion.The rotation of first mechanical arm 61 has spin coating the substrate of first cushion be sent to carry out UV in first solidified cell 116 solidifies, be positioned in the first spin coating bowl 112 by described first mechanical arm, 61 another paper substrate of extracting simultaneously and carry out spin coating, first mechanical arm 61 rotates once more, the substrate of finishing curing is sent in the temporary rotating disk 50 that links to each other with the second spin coating bowl 122, simultaneously by described first mechanical arm 61 will be in the first spin coating bowl 112 spin coating another substrate of forming first cushion grasp and be positioned in described first solidified cell 116, described first mechanical arm 61 grasps another paper substrate simultaneously and is positioned in the first spin coating bowl 112 and carries out spin coating.Arranging of two first spin coating bowl 112 symmetries, two first solidified cells, 116 symmetry arrangement, can interlock simultaneously and carry out spin coating and curing, first mechanical arm 61 by three arms between two first spin coating bowls 112 and two described first solidified cells 116 4 connects, compact in design, save the space of production system, reduce the time of waiting for substrate spin coating and curing simultaneously, enhance productivity.Second mechanical arm 62 grasps from temporary rotating disk 50 and is formed with the substrate of first cushion and it is positioned over the second spin coating bowl 122,124 times glue of blanking hand, spin coating forms first glue layer on first cushion of described substrate, two second spin coating bowls 122 are symmetrical arranged, can interlock simultaneously and carry out spin coating, shorten the cycle, improved production efficiency.Second mechanical arm 62 will be formed with the substrate of first glue layer and deliver on the temporary rotating disk 50 that links to each other with first squeeze-film mechanism 130, the substrate that 130 pairs of first squeeze-film mechanisms are formed with first glue layer carries out the information tunnel that press mold forms blank, and deliver to by the 3rd mechanical arm 63 that the spin coating dyestuff forms first recording layer in the first dye-coating mechanism 140, the substrate that described the 3rd mechanical arm 63 will be formed with first recording layer is delivered to and is waited for the sputter total reflection layer in the temporary rotating disk 50 that links to each other with the first sputter mechanism 150, the substrate that is formed with first recording layer that the first sputter mechanism 150 is grasped on the temporary rotating disk 50 that is attached thereto carries out sputter, forms total reflection layer thereon.

Continuation is with reference to figure 2, sputter is formed with totally reflected substrate and is stored between the 3rd spin coating bowl 212 and the first sputter mechanism 150, the 4th mechanical arm 64 grasps the substrate in the temporary rotating disk 50, rotation also is positioned over described substrate in the 3rd spin coating bowl 212, substrate spin coating glue in 214 pairs of described the 3rd spin coating bowls 212 of the blanking hand of the 3rd spin coating bowl 212 forms second cushion.The rotation of the 4th mechanical arm 64 has spin coating the substrate of second cushion be sent to carry out UV in second solidified cell 216 solidifies, grasping another sputters by described the 4th mechanical arm 64 simultaneously is formed with totally reflected substrate and is positioned in the 3rd spin coating bowl 212 and carries out spin coating, the 4th mechanical arm 64 rotates once more, the substrate of finishing curing is sent in the temporary rotating disk 50 that links to each other with the 4th spin coating bowl 212, simultaneously by described the 4th mechanical arm 64 will be in the 3rd spin coating bowl 212 spin coating another substrate of forming second cushion grasp and be positioned in described second solidified cell 216, described the 4th mechanical arm 64 grasps another sputter simultaneously to be had totally reflected substrate to be positioned in the 3rd spin coating bowl 212 to carry out spin coating.Arranging of two the 3rd spin coating bowl 212 symmetries, two second solidified cells, 216 symmetry arrangement, can interlock simultaneously and carry out spin coating and curing, connect by the 4th mechanical arm 64 between two the 3rd spin coating bowls 212 and two described second solidified cells 216 4 with three arms, compact in design, save the space of production system, reduce the time of waiting for substrate spin coating and curing simultaneously, enhance productivity.The 5th mechanical arm 65 grasps from temporary rotating disk 50 and is formed with the substrate of second cushion and it is positioned over the 4th spin coating bowl 222,224 times glue of blanking hand, spin coating forms second glue layer on second cushion of described substrate, two the 4th spin coating bowls 222 are symmetrical arranged, can interlock simultaneously and carry out spin coating, shorten the cycle, improved production efficiency.The 6th mechanical arm 66 will be formed with the substrate of second glue layer and deliver on the temporary rotating disk 50 that links to each other with second squeeze-film mechanism 230, the substrate that 230 pairs of second squeeze-film mechanisms are formed with second glue layer carries out the information tunnel that press mold forms blank, and deliver to by the 6th mechanical arm 66 that the spin coating dyestuff forms second recording layer in the second dye-coating mechanism 240, the substrate that described the 6th mechanical arm 66 will be formed with second recording layer is delivered to and is waited for the sputter semi-reflective layer in the temporary rotating disk 50 that links to each other with the second sputter mechanism 250, the substrate that is formed with second recording layer that the second sputter mechanism 250 is grasped on the temporary rotating disk 50 that is attached thereto carries out sputter, forms semi-reflective layer thereon.

Continue with reference to 3, the substrate that sputter is formed with semi-reflective layer is stored between the 5th spin coating bowl 312 and the second sputter mechanism 250, the 7th mechanical arm 67 grasps the substrate in the temporary rotating disk 50, rotation also has the substrate of semi-reflective layer to be positioned in the 5th spin coating bowl 312 the described sputter, substrate spin coating glue in 314 pairs of described the 5th spin coating bowls 312 of the blanking hand of the 5th spin coating bowl 312 forms overlayer.The rotation of the 7th mechanical arm 67 has tectal substrate to be sent in the 3rd solidified cell 316 spin coating to carry out precuring, the substrate that is formed with semi-reflective layer by described the 7th mechanical arm 67 another sputters of extracting is positioned in the 5th spin coating bowl 312 and carries out spin coating simultaneously, the 7th mechanical arm 67 rotates once more, the substrate of finishing precuring is sent in the 4th solidified cell 318, simultaneously by described the 7th mechanical arm 67 will be in the 5th spin coating bowl 312 spin coating form tectal another substrate and grasp to be positioned in described the 3rd solidified cell 316 and carry out precuring, the substrate that described the 7th mechanical arm 67 grasps another sputter and have semi-reflective layer simultaneously is positioned in the 5th spin coating bowl 312 and carries out the spin coating overlayer.Arranging of two the 5th spin coating bowl 312 symmetries, two the 3rd solidified cells, 316 symmetry arrangement, can interlock simultaneously and carry out spin coating and curing, connect by the 7th mechanical arm 67 between the 4th solidified cell 318, two the 5th spin coating bowls 312 and two described the 3rd solidified cells 316 with three arms, compact in design, save the space of production system, reduce the time of waiting for substrate spin coating and curing simultaneously, enhance productivity.The overlayer of 318 pairs of CDs of described the 4th solidified cell further solidifies, and further improves the quality of single-surface double-layer blue ray disc.The 8th mechanical arm 68 grasps from the 4th solidified cell 318 and is formed with tectal substrate and it is positioned in the 6th spin coating bowl 322; the subordinate glue of blanking; spin coating forms hard protective seam on the overlayer of described substrate; two the 6th spin coating bowls 322 are symmetrical arranged; can interlock simultaneously and carry out spin coating; shorten the cycle, improved production efficiency.The substrate that the 8th mechanical arm 68 will be formed with hard protective seam is delivered to and is carried out UV in the 5th solidified cell 326 and solidify.The 9th mechanical arm 69 grasps the substrate that solidify to form hard protective seam and places to turn in the disc player structure 330 and overturn from the 5th solidified cell 326; and the substrate after will overturning is delivered in the testing agency 340; 340 pairs of testing agencies have been formed with first cushion; first recording layer; total reflection layer; second cushion; second recording layer; semi-reflective layer; the substrate of overlayer and hard protective seam carries out quality testing; underproof CD is positioned in the defective optical disc storage rotating disk 53 by the 9th mechanical arm 69, qualified CD is delivered to the 3rd sputter mechanism 350 and can be recorded single-surface double-layer blue ray disc by the sputter water barrier formation on described substrate of described the 3rd sputter mechanism 350.By described the 9th mechanical arm 69 the described single-surface double-layer blue ray disc of recording is positioned in the specification product storage rotating disk at last.

Utilize principle of work that above-mentioned single-surface double-layer blue ray disc production system makes read-only single-surface double-layer blue ray disc and to make the principle of work that can record single-surface double-layer blue ray disc similar, paper substrate that different is behind spin coating first cushion directly in the first spin coating mechanism 120 spin coating glue form first recording layer through first squeeze-film mechanism, 130 press mold information tunnels, need not down the step of dyestuff.Same, behind intact second cushion of spin coating directly in the second spin coating mechanism 220 spin coating glue form second recording layer through second squeeze-film mechanism, 230 press mold information tunnels, do not use the first dye-coating mechanism 140 and the second dye-coating mechanism 240 when producing read-only single-surface double-layer blue ray disc.

Compared with prior art, because the production system that the present invention makes single-surface double-layer blue ray disc comprises support 40 and is located at first worker on the support 40 10, second worker the 20, the 3rd worker 30, the first workers that stand that stand that stand successively and stands and 10 comprise the first spin coating curing mechanism 110, the first spin coating mechanism 120, first squeeze-film mechanism 130, the first dye-coating mechanism 140 and the first sputter mechanism 150 that sets gradually; Second worker stands and 20 comprises the second spin coating curing mechanism 210, the second spin coating mechanism 220, second squeeze-film mechanism 230, the second dye-coating mechanism 240 and the second sputter mechanism 250 that sets gradually; Described the 3rd worker stands and 30 comprises the 3rd spin coating curing mechanism 310, the 4th spin coating curing mechanism 320 that set gradually, turns over disc player structure 330, testing agency 340 and the 3rd sputter mechanism 350, compact conformation.The papery substrate enters this production system by the first spin coating curing mechanism 110 earlier; solidify to form first cushion by the spin coating on described substrate of the first spin coating curing mechanism 110; by the first spin coating mechanism 120; first squeeze-film mechanism 130; the first dye-coating mechanism 140 is processed to form first recording layer; form total reflection layer by the described first sputter mechanism 150 sputters; the described second spin coating curing mechanism 220 forms second cushion of Blu-ray Disc; the described second spin coating mechanism 220; second squeeze-film mechanism 230; the second dye-coating mechanism 240 is processed to form second recording layer; form semi-reflective layer by the described second sputter mechanism 250 sputters; solidify overlayer via 310 spin coatings of the 3rd spin coating curing mechanism; 320 spin coatings of the 4th spin coating curing mechanism also solidify to form hard protective seam; by turning over 330 upsets of disc player structure; detect CD quality by testing agency 340 again, form single-surface double-layer blue ray disc at the 3rd sputter mechanism 350 sputter water barriers at last.The single-surface double-layer blue ray disc that the present invention makes the manufacturing of single-surface double-layer blue ray disc production system not only has advantages such as existing Blu-ray Disc is waterproof, rigidity is high, flatness is good, because it adopts the substrate of papery layer as Blu-ray Disc, when forming, substrate needn't adopt injection machine, therefore saved the energy that injection machine itself consumes greatly, energy savings has reduced the cost of optical disc production; Simultaneously, the Blu-ray Disc that adopts the paper material substrate to make when destroying, can not pollute and be easy to destroy to environment, can not cause the pollution of environment during recovery and also can be reused, and reaches the environmental protection purpose, adapts to low-carbon (LC) row's development trend.Because the present invention makes the production system compact conformation of single-surface double-layer blue ray disc, can in the quality that guarantees Blu-ray Disc, enhance productivity, reduced the production cost of single-surface double-layer blue ray disc.

Technology such as press mold involved in the present invention, sputter are well known to those of ordinary skill in the art, no longer are described in detail at this.

Above disclosed only is the preferred embodiments of the present invention, can not limit the present invention's interest field certainly with this, and therefore the equivalent variations of being done according to the present patent application claim still belongs to the scope that the present invention is contained.

Claims

1. production system of making single-surface double-layer blue ray disc, first worker who comprises support and be arranged on the described support stands, second worker station and the 3rd worker station, the substrate of papery is successively via described first worker station, second worker station and the 3rd worker station are processed to form described single-surface double-layer blue ray disc, it is characterized in that: the described first worker station comprises the first spin coating curing mechanism, the first spin coating mechanism, first squeeze-film mechanism, the first dye-coating mechanism and the first sputter mechanism, the described first spin coating mechanism is located between described first spin coating curing mechanism and described first squeeze-film mechanism, and the described first dye-coating mechanism is located between described first squeeze-film mechanism and the described first sputter mechanism; The described second worker station comprises the second spin coating curing mechanism, the second spin coating mechanism, second squeeze-film mechanism, the second dye-coating mechanism and the second sputter mechanism, the described second spin coating mechanism is located between described second spin coating curing mechanism and described second squeeze-film mechanism, the described second dye-coating mechanism is located between described second squeeze-film mechanism and the described second sputter mechanism, and the described second spin coating curing mechanism links to each other with the described first sputter mechanism; Described the 3rd worker station comprises the 3rd spin coating curing mechanism, the 4th spin coating curing mechanism, testing agency and the 3rd sputter mechanism, described the 4th spin coating curing mechanism is located between described the 3rd spin coating curing mechanism and the described testing agency, described the 3rd spin coating curing mechanism links to each other with the described second sputter mechanism, described testing agency links to each other and links to each other with described the 3rd sputter mechanism, wherein, the described first sputter mechanism is used for the sputter total reflection layer, the described second sputter mechanism is used for the sputter semi-reflective layer, described the 3rd sputter mechanism is used for the sputter water barrier, and the quality of described CD detects in described testing agency.

2. the production system of manufacturing single-surface double-layer blue ray disc as claimed in claim 1, it is characterized in that: the described first spin coating curing mechanism comprises two symmetrically arranged first spin coating bowls and two symmetrically arranged first solidified cells, the described first spin coating bowl has the blanking hand, described first spin coating bowl and described first solidified cell are set up in parallel, described first solidified cell is connected with the described first spin coating mechanism, connects by the mechanical arm with three arms between two described first spin coating bowls and two described first solidified cells.

3. the production system of manufacturing single-surface double-layer blue ray disc as claimed in claim 1, it is characterized in that: the described first spin coating mechanism comprises the two symmetrically arranged second spin coating bowls, the described second spin coating bowl has the blanking hand, connects by the mechanical arm with both arms between the two described second spin coating bowls.

4. the production system of manufacturing single-surface double-layer blue ray disc as claimed in claim 1, it is characterized in that: the described second spin coating curing mechanism comprises two symmetrically arranged the 3rd spin coating bowls and two symmetrically arranged second solidified cells, described the 3rd spin coating bowl has the blanking hand, described the 3rd spin coating bowl and described second solidified cell are set up in parallel, two described the 3rd spin coating bowls are connected with the described first sputter mechanism, two described second solidified cells are connected with the described second spin coating mechanism, connect by the mechanical arm with three arms between two described the 3rd spin coating bowls and two described second solidified cells.

5. the production system of manufacturing single-surface double-layer blue ray disc as claimed in claim 1, it is characterized in that: the described second spin coating mechanism comprises two symmetrically arranged the 4th spin coating bowls, described the 4th spin coating bowl has the blanking hand, connects by the mechanical arm with both arms between two described the 4th spin coating bowls.

6. the production system of manufacturing single-surface double-layer blue ray disc as claimed in claim 1, it is characterized in that: described the 3rd spin coating curing mechanism comprises two symmetrically arranged the 5th spin coating bowls and two symmetrically arranged the 3rd solidified cells, described the 5th spin coating bowl has the blanking hand, described the 5th spin coating bowl and described the 3rd solidified cell are set up in parallel, two described the 5th spin coating bowls are connected with the described second sputter mechanism, two described the 3rd solidified cells are connected with described the 4th spin coating curing mechanism, connect by the mechanical arm with three arms between two described the 5th spin coating bowls and two described the 3rd solidified cells.

7. the production system of manufacturing single-surface double-layer blue ray disc as claimed in claim 6, it is characterized in that: described the 3rd spin coating curing mechanism also includes the 4th solidified cell, and described the 4th solidified cell is located between described the 3rd solidified cell and described the 4th spin coating curing mechanism and by described mechanical arm with three arms and is connected with described the 3rd solidified cell.

8. the production system of manufacturing single-surface double-layer blue ray disc as claimed in claim 1, it is characterized in that: described the 4th spin coating curing mechanism comprises the 5th solidified cell and two symmetrically arranged the 6th spin coating bowls, described the 6th spin coating bowl has the blanking hand, two described the 6th spin coating bowls are connected with described the 3rd spin coating curing mechanism, described the 5th solidified cell is connected with described testing agency, is connected by the mechanical arm with both arms between described the 5th solidified cell and two described the 6th spin coating bowls.

9. the production system of manufacturing single-surface double-layer blue ray disc as claimed in claim 1 is characterized in that: what described the 3rd worker station also included the upset video disc turns over the disc player structure, and the described disc player structure that turns over is located between described the 4th spin coating curing mechanism and the described testing agency.

10. the production system of manufacturing single-surface double-layer blue ray disc as claimed in claim 1 is characterized in that: also include some temporary rotating disks, described temporary rotating disk is located between each mechanism.

11. the production method that the production system manufacturing of a use manufacturing single-surface double-layer blue ray disc as claimed in claim 1 can be recorded single-surface double-layer blue ray disc is characterized in that, comprises the steps:

(1) provide papery and thickness is 1.1 millimeters substrate;

(2) described substrate is sent into the first spin coating curing mechanism, on described substrate surface, carried out spin coating and solidify to form first cushion;

(3) substrate that will be formed with first cushion is sent to the first spin coating mechanism, and spin coating glue forms first glue layer;

(4) spin coating is had the substrate of first glue layer be sent to first squeeze-film mechanism, press mold forms blank information tunnel;

(5) substrate that press mold is formed with blank information tunnel is sent to the first dye-coating mechanism and the spin coating dyestuff forms first recording layer;

(6) substrate that will be formed with first recording layer is sent to the first sputter mechanism, and sputter forms total reflection layer;

(7) sputter is had totally reflected substrate be sent to the second spin coating curing mechanism, spin coating also solidify to form second cushion;

(8) substrate that will be formed with second cushion is sent to the second spin coating mechanism, and spin coating glue forms second glue layer;

(9) spin coating is had the substrate of second glue layer be sent to second squeeze-film mechanism, press mold forms blank information tunnel;

(10) substrate that press mold is formed with blank information tunnel is sent to the second dye-coating mechanism and the spin coating dyestuff forms second recording layer;

(11) substrate that will be formed with second recording layer is sent to the second sputter mechanism, and sputter forms semi-reflective layer;

(12) substrate that sputter is formed with semi-reflective layer is sent to the 3rd spin coating curing mechanism, and spin coating also solidify to form overlayer;

(13) will be formed with tectal substrate and be sent to the 4th spin coating curing mechanism, spin coating glue also solidify to form hard protective seam;

(14) substrate that will be formed with hard protective seam is sent to testing agency, and will detect qualified CD and defective CD stores classifiedly;

(15) qualified CD is sent to the 3rd sputter mechanism, is formed with on the another side of substrate of hard protective seam the sputter water barrier at described qualified CD and forms and to record single-surface double-layer blue ray disc.

12. manufacturing as claimed in claim 11 can be recorded the production method of single-surface double-layer blue ray disc, it is characterized in that, described step (1) also is included in the step that forms enhancement Layer is provided on the surface of described paper substrate.

13. manufacturing as claimed in claim 11 can be recorded the production method of single-surface double-layer blue ray disc, it is characterized in that, described step (2) comprises the steps:

(21) paper substrate is positioned in the first spin coating bowl by the mechanical arm with three arms;

The blanking hand of (22) first spin coating bowls forms first cushion to the substrate spin coating glue in the described first spin coating bowl;

(23) spin coating there is the substrate of first cushion be sent in first solidified cell and is cured, grasp another paper substrate by described mechanical arm simultaneously and be positioned in the first spin coating bowl and carry out spin coating with three arms by described mechanical arm with three arms;

(24) substrate that will finish curing is sent in the first spin coating mechanism by described mechanical arm with three arms, simultaneously by described mechanical arm with three arms will be in the first spin coating bowl spin coating another substrate of forming first cushion grasp and be positioned in described first solidified cell, described mechanical arm with three arms grasps another paper substrate simultaneously and is positioned in the first spin coating bowl and carries out spin coating.

14. manufacturing as claimed in claim 11 can be recorded the production method of single-surface double-layer blue ray disc, it is characterized in that, described step (7) comprises the steps:

(71) sputter there is totally reflected substrate be positioned in the 3rd spin coating bowl by mechanical arm with three arms;

The blanking hand of (72) the 3rd spin coating bowls forms second cushion to the substrate spin coating glue in described the 3rd spin coating bowl;

(73) spin coating is had the substrate of second cushion be sent in second solidified cell by described mechanical arm with three arms and be cured, grasping another sputter by described mechanical arm with three arms simultaneously has totally reflected substrate to be positioned in the 3rd spin coating bowl to carry out spin coating;

(74) substrate that will finish curing is sent in the second spin coating mechanism by described mechanical arm with three arms, simultaneously by described mechanical arm with three arms will be in the 3rd spin coating bowl spin coating another substrate of forming second cushion grasp and be positioned in described second solidified cell, described mechanical arm with three arms grasps another sputter simultaneously to be had totally reflected substrate to be positioned in the 3rd spin coating bowl to carry out spin coating.

15. manufacturing as claimed in claim 11 can be recorded the production method of single-surface double-layer blue ray disc, it is characterized in that, described step (12) comprises the steps:

(121) sputter there is the substrate of semi-reflective layer be positioned in the 5th spin coating bowl by mechanical arm with three arms;

The blanking hand of (122) the 5th spin coating bowls forms overlayer to the substrate spin coating glue in described the 5th spin coating bowl;

(123) spin coating is had tectal substrate be sent to by described mechanical arm with three arms and carry out precuring in the 3rd solidified cell, the substrate that grasps another sputter and have semi-reflective layer by described three arm mechanical arms is positioned in the 5th spin coating bowl and carries out spin coating simultaneously;

(124) substrate that will finish precuring has three arm mechanical arms and is sent in the 4th solidified cell by described, simultaneously by described mechanical arm with three arms will be in the 5th spin coating bowl spin coating form tectal another substrate and grasp and be positioned in described the 3rd solidified cell, the substrate that described mechanical arm with three arms grasps another sputter and have semi-reflective layer simultaneously is positioned in the 5th spin coating bowl and carries out spin coating.

16. manufacturing as claimed in claim 11 can be recorded the production method of single-surface double-layer blue ray disc, it is characterized in that, also comprises by turning over the step that the disc player structure has the substrate of hard protective seam to overturn spin coating between described step (13) and the step (14).

17. the production system of a use manufacturing single-surface double-layer blue ray disc as claimed in claim 1 is made the production method of read-only single-surface double-layer blue ray disc, it is characterized in that, comprises the steps:

(1) provide papery and thickness is 1.1 millimeters substrate;

(4) spin coating there is the substrate of first glue layer be sent to the first squeeze-film mechanism press mold information tunnel and forms first recording layer;

(5) will be formed with first recording layer substrate be sent to the first sputter mechanism, sputter forms total reflection layer;

(6) sputter is had totally reflected substrate be sent to the second spin coating curing mechanism, spin coating also solidify to form second cushion;

(7) substrate that will be formed with second cushion is sent to the second spin coating mechanism, and spin coating glue forms second glue layer;

(8) spin coating there is the substrate of second glue layer be sent to the second squeeze-film mechanism press mold information tunnel and forms second recording layer;

(9) will be formed with second recording layer substrate be sent to the second sputter mechanism, sputter forms semi-reflective layer;

(10) substrate that sputter is formed with semi-reflective layer is sent to the 3rd spin coating curing mechanism, and spin coating also solidify to form overlayer;

(11) will be formed with tectal substrate and be sent to the 4th spin coating curing mechanism, spin coating glue also solidify to form hard protective seam;

(12) substrate that will be formed with hard protective seam is sent to testing agency, and will detect qualified CD and defective CD stores classifiedly;

(13) qualified CD is sent to the 3rd sputter mechanism, is formed with at described qualified CD that the sputter water barrier forms read-only single-surface double-layer blue ray disc on the another side of substrate of hard protective seam.

18. the production method of the read-only single-surface double-layer blue ray disc of manufacturing as claimed in claim 17 is characterized in that, described step (1) also is included in the step that forms enhancement Layer is provided on the surface of described paper substrate.

19. the production method of the read-only single-surface double-layer blue ray disc of manufacturing as claimed in claim 17 is characterized in that, described step (2) comprises the steps:

20. the production method of the read-only single-surface double-layer blue ray disc of manufacturing as claimed in claim 17 is characterized in that, described step (6) comprises the steps:

(61) sputter there is totally reflected substrate be positioned in the 3rd spin coating bowl by mechanical arm with three arms;

The blanking hand of (62) the 3rd spin coating bowls forms second cushion to the substrate spin coating glue in described the 3rd spin coating bowl;

(63) spin coating is had the substrate of second cushion be sent in second solidified cell by described mechanical arm with three arms and be cured, grasping another sputter by described mechanical arm with three arms simultaneously has totally reflected substrate to be positioned in the 3rd spin coating bowl to carry out spin coating;

(64) substrate that will finish curing is sent in the second spin coating mechanism by described mechanical arm with three arms, simultaneously by described mechanical arm with three arms will be in the 3rd spin coating bowl spin coating another substrate of forming second cushion grasp and be positioned in described second solidified cell, described mechanical arm with three arms grasps another sputter simultaneously to be had totally reflected substrate to be positioned in the 3rd spin coating bowl to carry out spin coating.

21. the production method of the read-only single-surface double-layer blue ray disc of manufacturing as claimed in claim 17 is characterized in that, described step (10) comprises the steps:

(101) sputter there is the substrate of semi-reflective layer be positioned in the 5th spin coating bowl by mechanical arm with three arms;

The blanking hand of (102) the 5th spin coating bowls forms overlayer to the substrate spin coating glue in described the 5th spin coating bowl;

(103) spin coating is had tectal substrate be sent to by described mechanical arm with three arms and carry out precuring in the 3rd solidified cell, the substrate that grasps another sputter and have semi-reflective layer by described mechanical arm with three arms is positioned in the 5th spin coating bowl and carries out spin coating simultaneously;

(104) substrate that will finish precuring is sent in the 4th solidified cell by described mechanical arm with three arms, simultaneously by described mechanical arm with three arms will be in the 5th spin coating bowl spin coating form tectal another substrate and grasp and be positioned in described the 3rd solidified cell, the substrate that described mechanical arm with three arms grasps another sputter and have semi-reflective layer simultaneously is positioned in the 5th spin coating bowl and carries out spin coating.

22. the production method of the read-only single-surface double-layer blue ray disc of manufacturing as claimed in claim 17 is characterized in that, also comprises by turning over the step that the disc player structure has the substrate of hard protective seam to overturn spin coating between described step (11) and the step (12).