[summary of the invention]
The technical issues that need to address of the present invention are at the deficiencies in the prior art, and a kind of motor intensity height, long service life, lightweight wind-driven generator are provided.It is a kind of simple in structure that the present invention can also provide, the rotation blade wind-driven generator that production, installation and cost of transportation are cheap.The present invention also can also provide a kind of stability of equilibrium good rotation blade wind-driven generator.
In order to solve the deficiencies in the prior art, the present invention by the following technical solutions:
A kind of wind-driven generator comprises:
One motor comprises motor shaft, the stator of fixedlying connected with described motor shaft and around described motor shaft rotor rotated;
One vertical central axis axially is connected with described motor shaft;
At least one is blade independently, along the axial setting of described vertical central axis;
The support of at least one level is built up on the described vertical central axis, and the end of described support connects with different described blades respectively;
Described motor is the outboard rotor motor, and described motor shaft is a hollow shaft, and described vertical central axis passes described hollow shaft and fixedly connected with it, and described support is all around described vertical central axis rotation, and described motor is connected and rotation thereupon with one of described support is coaxial.
Wherein: described motor is provided with upper cover plate and the lower cover plate that rotates around described hollow shaft perpendicular to described hollow shaft, described stator is by forming with described hollow shaft pcb board of radially fixedlying connected and the coil that is embedded on described pcb board, and described rotor is arranged at the corresponding position of described upper cover plate and/or lower cover plate and described coil.
Wherein: described stator and rotor are at least one group that be arranged in parallel.
Wherein: but described blade adopts the flexible material of bending to make, and it is connected by link with the end of described support.
Wherein: described flexible material is the hydrocarbon polymer of macromolecule.
Wherein: described support comprises:
One center bearing bracket, it is connected with described central shaft;
The fan blade connecting plate corresponding with described blade number, one end and described center bearing bracket are rigidly connected, and an end is connected with blade by described link.
Wherein: described link comprises:
One feed-through can hold described blade and pass, and corresponding being provided with can hold that bolt passes and fastening screw on described blade and the described feed-through;
One with feed-through gripping object connected vertically, be inserted in the end that can hold described fan blade connecting plate, corresponding being provided with can hold that bolt passes and fastening screw on described gripping object and the described support.
Wherein: described feed-through comprises can hold open loop clipping device that described blade inserts and the base plate that coincide with open loop place of described clipping device, and described gripping object is vertically set on the described base plate.
Wherein: described gripping object is two parallel clamping plate.
Wherein: be rigidly connected by being sheathed on the outer axle sleeve of described vertical central axis between the adjacent described support.
The present invention has following beneficial effect:
1. wind-driven generator of the present invention adopts the outboard rotor motor that is provided with hollow shaft axially to be connected with one of support, can solve the oversize problem that seems heavy of motor shaft effectively, and the structure of hollow shaft, outboard rotor can prolong the working life of axle so that motor generates electricity under the motionless situation of axle.
2. motor of the present invention has the air gap perpendicular to hollow shaft, this air gap produces the magnetic flux that is parallel to hollow shaft, and rotor magnetic steel can be a rare earth magnetic steel, and high efficiency rare earth magnetic steel can make air gap strengthen, realize centreless shape-relative high-density coils, reduce the energy loss that the joint moment of torsion causes.Respectively there is a magnet steel rotor at the two ends of stator, and two magnet steel have improved generating efficiency, and magnet steel can also cool off the heat that stator coil sends as fan when rotating, thereby can bear big electric current.Motor of the present invention can also be realized multipole multilayer, and rotor and stator can overlappingly be provided with many groups.Because the stator centreless, stitch density and volume can increase.The epoxy resin glue that is used for stator needs the same intensity of core and hardness, to reduce weight and cost.
3. vertical central axis of the present invention does not rotate, and support rotates around vertical central axis, makes whole system that a stable centers axle be arranged, and can solve vertical central axis preferably and rotate monolithic stability and the not good enough problem of bringing of balance.
4. the present invention adopts flexible macromolecular material to do blade, the possibility that does not exist blade to be fractureed by high wind, thus need not to take the overspeed protection measure, and adopt flexible material to do the weight that blade has reduced blade, can effectively utilize wind energy more.
5. support of the present invention adopts center bearing bracket and fan blade connecting plate two-part to be rigidly connected and forms, and reduces support difficulty made in one piece, reduce production costs, and convenient transportation.
6. owing to there is the difference of material in material between flexible blade and the support, can not adopt traditional welding manner to connect, the present invention adopts the mode of link and bolt, the blade and the support that not only can connect unlike material, and the back transportation that can break, need not to use large-scale setting tool such as electric welding machine during installation.
7. feed-through in the link of the present invention adopts two-part to form, and can snap in blade in any suitable position easily and is fastenedly connected.
8. the gripping object among the present invention adopts two clamping plate to clamp the fixing then form of bracket end, only needs to consider the width between clamping plate, makes and uses convenient.
9. can twist easily owing to flexible material, blade of the present invention does not need to be processed into abnormally-structured, as long as be processed into straight line shape in the conventional mode, when installing, make its distortion be the rotation shape by the support counterrotating, greatly reduced manufacture cost, and the more convenient transportation of straight blade.
10. adopt the axle sleeve that is arranged on outside the vertical central axis to be connected and fixed between the adjacent stent of wind-driven generator of the present invention, vertical central axis does not change during work, axle sleeve and support rotate around vertical central axis, compare the prior art that vertical central axis rotates, and the present invention has better stability of equilibrium.Simultaneously when adopting straight flexible blade, the very convenient installation of this structure, blade can vertically be connected with support earlier, is rigidly connected with axle sleeve behind the support counterrotating several angle at two ends then again, thereby the twisted shapes of stator blade, and can prevent support rotation back bounce-back effectively.
[embodiment]
Rotation blade wind-driven generator of the present invention comprises hollow shaft outboard rotor motor, at least two individual vanes, passes hollow shaft and fixedly connected with it vertical central axis and at least two horizontal stands that are connected with each blade respectively that evenly are arranged on the vertical central axis, and each support is provided with the end points corresponding with the blade number.Blade after the installation evenly is provided with also from top to bottom twist around vertical central axis.The hollow shaft outboard rotor motor that the present invention adopts can be fixedlyed connected with arbitrary support, and each support all can rotate around vertical central axis.
Motor of the present invention comprises hollow motor shaft, around upper cover plate and lower cover plate that motor shaft rotates, be arranged on rotor and stator between upper cover plate and the lower cover plate, its rotor rotates with upper cover plate and lower cover plate, stator is fixedlyed connected with described motor shaft.Stator is made up of pcb board of fixedlying connected with described hollow shaft and the coil that is embedded on described pcb board, and motor upper cover plate and lower cover plate and coil corresponding part are provided with rotor.
Below in conjunction with accompanying drawing the present invention is further detailed:
Embodiment one
As shown in Figure 1, the present invention comprises three individual vanes 1, vertical central axis 2, be horizontally set on vertical central axis 2 upper, middle and lowers and can be around upper bracket 31, middle bracket 32 and the lower bracket 33 of vertical central axis 2 rotations, and motor 4 can be fixedlyed connected with arbitrary support.
As shown in Figure 1, motor 4 is provided with the center of middle bracket 32.As shown in Figure 7, vertical central axis 2 passes hollow shaft 42 and interference fit with it.Vertical central axis 2 does not rotate, and motor 4 and each support rotate around vertical central axis 2.Therefore in terms of existing technologies, the motor of equal-wattage, hollow shaft 42 have not only reduced cost for solid shaft, and have greatly alleviated the weight of motor self.
The structure of motor 4 comprises hollow shaft 42, as shown in Figure 2 by bolted loam cake 45 and lower cover 46, and they are connected by bearing with hollow shaft 42, promptly can rotate around hollow shaft 42.The ring-type pcb board 47 parallel with loam cake 45 and lower cover 46 places the space that loam cake 45 and lower cover 46 form and divides this space equally, and pcb board 47 is fixedlyed connected with hollow shaft 42.Be embedded with interconnective coil 43 on the pcb board 47.Pcb board 47, coil 43 and hollow shaft 42 are formed stator, and loam cake 45 and/or lower cover 46 are provided with magnet steel 44 with coil 43 corresponding parts, constitute rotor.
The annexation of motor 4 and middle bracket 32 as shown in Figure 7 and Figure 8, motor 4 is arranged on the below of middle bracket 32, its loam cake 45 and middle bracket 32 are connected by screw, hollow shaft 42 is fixedlyed connected with vertical central axis 2, then loam cake 45 and lower cover 46 can be around vertical central axis 2 rotations, drive magnet steel 44 rotation on it, make in the coil 43 and produce electric current, by pcb board 47 and on lead output electric energy.
Resistance when rotating in order to reduce can be provided with bearing in the joint of motor 4 and each support and vertical central axis 2.Whole device is by placing with vertical central axis 2 tail end flange connecting dishes 6.
When wind acted on blade 1, the magnet steel 44 of motor 4 rotated and the generation electric energy around vertical central axis 2 under the wind-force effect.By the lead that is preset at pcb board 47 and vertical central axis 2 centers the energy transfer that is produced is arrived Direct box, be stored into other energy storage apparatuss such as electrical network or storage battery through after the conversion.
Present embodiment is fixed by hollow shaft motor 4 directly is set on the vertical central axis 2, obtains good installation strength.
The motor 4 of present embodiment has the air gap perpendicular to hollow shaft 42, this air gap produces the magnetic flux that is parallel to hollow shaft 42, rotor magnetic steel 44 can be a rare earth magnetic steel, high efficiency rare earth magnetic steel can make air gap strengthen, realize centreless shape-relative high-density coils, gradually lack the energy loss that the joint moment of torsion causes.Respectively there are magnet steel 44 rotors at the two ends of stator, and two magnet steel have improved generating efficiency, and magnet steel 44 can also cool off the heat that stator coil 43 sends as fan when rotating, thereby can bear big electric current.
Motor 4 of the present invention can also be realized multipole multilayer, and rotor and stator can overlappingly be provided with many groups.Because the stator centreless, stitch density and volume can increase.The epoxy resin glue that is used for stator needs the same intensity of core and hardness, to reduce weight and cost.
In the present embodiment, blade 1 can be one or more (for balance, when having only a blade 1, blade 1 should revolve three-sixth turn around vertical central axis 2 from top to bottom), and support also can be at least one.Motor 4 can be arranged on the center of arbitrary support.From evenly stressed, the center that motor 4 is arranged on support placed in the middle (as above-mentioned middle bracket 32) is relatively good.
Embodiment two
Motor 4 among the embodiment one also can adopt following structure:
As Fig. 3-shown in Figure 4, motor 4 comprises hollow shaft 42, motor loam cake 45, lower cover 46.Loam cake 45 and lower cover 46 can be around hollow shaft 42 rotations.Stator and rotor are arranged between loam cake 45 and the lower cover 46.Coil 43 is wrapped in the outside of hollow shaft 42, forms stator; Rotor is the magnet steel 44 that is arranged on the outer ring, can rotate around hollow shaft 42 with loam cake 45 and lower cover 46.Coil 43 and magnet steel 44 all with hollow shaft 42 coaxial settings, hollow shaft 42 is provided with wire casing 41 for drawing electric energy.
In terms of existing technologies, the motor of equal-wattage, hollow shaft 42 have not only reduced cost for solid shaft, and have greatly alleviated the weight of motor self.
Embodiment three
As shown in Figure 1, blade 1 adopts flexible material, and hydrocarbon polymer polylefins makes as macromolecule, can be screw type or airfoil.Upper bracket 31, middle bracket 32 and lower bracket 33 all can be around vertical central axis 2 rotations, and the end points of three supports is connected with the upper, middle and lower of blade 1 respectively, three blades 1 after the installation evenly are provided with around vertical central axis 2, and are screw type or S type from top to bottom.Certainly, the blade after the installation 1 can be a straight line type from top to bottom also.Because blade 1 is flexible material, can't be connected as a single entity by welding between itself and upper bracket 31, middle bracket 32 and the lower bracket 33, must be fastenedly connected by link 5.
Blade 1 adopts flexible material to make the possibility that does not exist blade to be fractureed by high wind.So need not to take the overspeed protection measure, not only reduced weight, can more effectively utilize wind energy, and it is connected by link 5 with support but not welds, can take back the transportation apart, need not whole Transporting, reduced cost of transportation.Also need not to use large-scale erection unit during installation.
No matter blade 1 is wing blade, screw type or S type, upper bracket 31, middle bracket 32 and 33 first fixedly staggering as required of lower bracket are arranged on the vertical central axis 2 during installation, and blade 1 connects with each support end points and gets final product.
But because blade 1 is to adopt flexible material to make, can twist very easily, even the blade 1 after therefore requiring to install is type or S type in the shape of a spiral from top to bottom, blade 1 also can need not to be processed into abnormal shapes such as screw type or S shape, directly be processed into straight shape, get final product (as shown in Figure 5) as wing blade according to commonsense method.It can be reversed when mounted to being connected with upper bracket 31, middle bracket 32 and lower bracket 33 after the required shape.With respect to special-shaped blades such as screw type or S types, wing blades 1 not only production and processing is simple, has greatly reduced cost of production, and more convenient transportation.
Under the effect of wind-force, blade 1, upper bracket 31, middle bracket 32 and lower bracket 33 are around vertical central axis 2 rotations, thereby the outboard rotor that drives motor 4 rotates the generation electric energy around stator.
In the present embodiment, blade 1 can be one or more (for balance, when having only a blade 1, blade 1 should revolve three-sixth turn around vertical central axis 2 from top to bottom), and support also can be at least one, as only using middle bracket 32.Use the stability and the balance of three supports better in the present embodiment.
Embodiment four
On the basis of previous embodiment, being connected of upper bracket 31, middle bracket 32 and lower bracket 33 can be adopted following structure:
As shown in Figure 1, upper bracket 31 is connected by being set in vertical central axis 2 outer axle sleeves 34 with middle bracket 32.Axle sleeve 34 structures as shown in Figure 6, the upper end is provided with upper end cap 341, the lower end is provided with lower end cap 342.Upper end cap 341 is connected by bolt with middle bracket 32 with upper bracket 31 respectively with lower end cap 342 or rivets.Also connect between same middle bracket 32 and the lower bracket 33 by axle sleeve 35.
Annexation such as Fig. 7, shown in Figure 8 of motor 4 and support and axle sleeve.Middle bracket 32 is connected by screw with the lower end cap of motor loam cake 45 with axle sleeve 34 respectively, and the lower cover of the upper end cap of axle sleeve 35 and motor 4 46 is connected by screw.Under the effect of wind-force, middle bracket 32, axle sleeve 34, axle sleeve 35, motor loam cake 45, lower cover 46 rotate synchronously around vertical central axis 2, and hollow shaft 2 does not rotate because of fixedlying connected with vertical central axis 2 with pcb board 47.
Blade 1 after needs are installed is screw type or S type from top to bottom, and when blade 1 is straight blade 1 as wing blade, upper bracket 31, middle bracket 32 and lower bracket 33 can not be staggered mutually when beginning to install, and their corresponding end points is positioned on the same vertical plane that passes vertical central axis 2.Axle sleeve 34 and axle sleeve 35 are good by bolt with middle bracket 32 earlier.With blade 1 and above-mentioned three supports are terminal adopt link 5 fixing after, upper bracket 31 and lower bracket 33 with respect to the identical angle of middle bracket 32 turn-backs, are passed through bolt with upper bracket 31 and axle sleeve 34, lower bracket 33 and axle sleeve 35 then.At this moment, blade 1 is reversed by force is needed screw type or S type, and the relative angle between upper bracket 31, middle bracket 32 and the lower bracket 33 is fixed, can resilience.
Certainly, also can not reverse support by force, the blade 1 after the installation is straight from top to bottom, is not to be S type or screw type.
For the blade 1 after need installing be screw type or S type from top to bottom, and blade 1 is when also being screw type or S type, and first three supports are adjusted after the angle as required with bolt and axle sleeve 34 and axle sleeve 35 fixes, and installs blade 1 and gets final product.
Adopt this structure, the installation of blade 1 is more simple.Each parts such as blade 1, vertical central axis 2, upper bracket 31, middle bracket 32 and lower bracket 33, motor 4, axle sleeve 34, axle sleeve 35 all can disassembled for transport, has greatly reduced cost of transportation.And install and also to become very simple, need not large-scale setting tool such as welding machine.
In the present embodiment, blade 1 can one or more (for balance, when having only a blade 1, blade 1 should revolve three-sixth turn around vertical central axis 2 from top to bottom), support also can be at least two, and the support between linking to each other adopts above-mentioned axle sleeve to connect and gets final product (structure that need not to adopt axle sleeve when having only a support).Certainly, also can be to determine to stagger the fixedlying connected of angle in advance between axle sleeve and each support.
Embodiment five
When the high-power generating of needs, the size of the overall dimensions of previous embodiment, especially support big (the support rotating diameter as the 10KW blower fan system is 6 meters, and the support rotating diameter of the blower fan system of 20KW is 9 meters) makes the manufacturing difficulty of support.Therefore, can do following improvement to the structure of support:
As shown in Figure 9, be example with middle bracket 32, it comprises the center bearing bracket 321 that is connected with vertical central axis 2, connects the connecting plate 322 of blade 1 and center bearing bracket 321.Be rigidly connected by link 5 between connecting plate 322 and the blade 1, adopt riveted joint or bolt to be rigidly connected between connecting plate 322 and the center bearing bracket 321.
Upper bracket 31 and lower bracket 33 adopt same structure, make to make, install and transport all to become very easy.
Embodiment six
On embodiment five basis, link 5 of the present invention can adopt following structure:
Link 5 comprises vanes fixed part 51 connected vertically and support fixed block 52 (as shown in figure 10).Vanes fixed part 51 is the shape annular pass-through part similar to the section configuration of blade 1, and its annular internal diameter is slightly smaller than the section external diameter of blade 1.Empty in the support fixed block 52, be the end with vanes fixed part 51, the end that can hold upper bracket 31, middle bracket 32 or lower bracket 33 is inserted in.
For the ease of being inserted in blade 1,, can piece together complete vanes fixed part 51 by open loop clipping device 511 and base plate 512 two-part as Figure 11 and shown in Figure 12.Because blade 1 is made for flexible material, snaps in the open loop clipping device 511 after can being out of shape slightly, the base plate 512 that closes subsequently is complete vanes fixed part 51.Correspondence is provided with screw 513 on base plate 512, blade 1 and the open loop clipping device 511, and bolt passes these screws 513 they are fastenedly connected.
The end that connects upper bracket 31, middle bracket 32 or lower bracket 33 for convenience, support fixed block 52 can adopt following structure: as shown in figure 13, support fixed block 52 comprises two intermediate plates 521 parallel or that adapt to support end surface shape, and intermediate plate 521 vertically is built up on the base plate 512.Slit between the intermediate plate 521 can hold the support end and be inserted in.Be equipped with corresponding screw 522 on two intermediate plates 521 and the support end, it is terminal fixing with intermediate plate 521 and support that bolt passes these screws 522.
At blade 1 is screw type or wing blade, all can adopt this link.Adopt this structure can solve the connectivity problem of the object in two Different Plane well.
Embodiment seven
On the basis of the foregoing description, the present invention can do following improvement:
In order to prevent the influence of thunder and lightning, a lightning conductor 7 (as shown in figure 14) is installed on the top of wind-driven generator of the present invention.
The above embodiment has only expressed several mode of execution of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to claim of the present invention.Should be pointed out that for the person of ordinary skill of the art without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.