Dry-hanging keel decorative board heat insulation composite wall and job practices thereof
(1) technical field
The present invention relates to a kind of job practices of building heat preservation body of wall.
(2) background technology
China is an energy consumption big country, and the energy consumption total amount comes the second in the world, and wherein building energy consumption has accounted for about 40% of social total energy consumption.In order to reduce building energy consumption, the Ministry of Construction requires since last year (2006), and new building is wanted strict energy-conservation 50% the standard of carrying out, and will take the lead in reaching energy-conservation 65% standard with four municipalities directly under the Central Government headed by Beijing.For reaching this standard, in recent years, the outer heat preservation technology of polyphenyl plate thin plastering exterior wall had been given priority in northern heating area.Though this technology extensive use, its defective are that the wet trade workload is big, thereby construction is subjected to the weather conditionality, and will smear the anticracking mortar in the insulation layer outside, easy cracking of long duration, and outside finish coating is in the majority, and architectural appearance is relatively more dull.Therefore, explore novel construction wall heat preservation technology and be still important topic.
(3) summary of the invention
The dry-hanging keel decorative board heat insulation composite wall and the job practices thereof that the purpose of this invention is to provide a kind of dried fully operation solve the problem that has big, the easy cracking of heat-preserving wall job practices wet trade workload, architectural appearance dullness now.
For achieving the above object, the present invention adopts following technical scheme:
The job practices of this dry-hanging keel decorative board heat insulation composite wall is characterized in that step is as follows:
[1], will be incubated keel 2 with mechanic anchor 5 and be arranged in parallel and be fixed on basic unit's body of wall 1, insulation keel 2 are prefabricated in the factory heat insulating material and PVC plastics.
[2], inner corner trim post 9 is installed, fill insulant material in the inner corner trim post is respectively installed insulation keel 2 at the dual-side of inner corner trim post, at two insulation top of keels J-shaped frid 7 is installed respectively at the inner corner trim position of basic unit's body of wall 1.External corner post 11 is installed at the external corner position of basic unit's body of wall 1, and fill insulant material in the external corner post is installed insulation keel 2 respectively in external corner post both sides, is installed on J-shaped frid 7 on the keel and makes its next-door neighbour's external corner post.
[3], prefabricated door and window insulation running-on 10 is installed, tamp with the polyurathamc perfusion around the doorframe and window frame at door and window hole.
[4], filling warming plate 4 and fixing between insulation keel 2.
[5], the splicing slit and the warming plate 4 of warming plate and the slit that is incubated between keel 2, inner corner trim post 9, the external corner post 11 are poured into polyurathamc.
[6], fixedly mount plug-in decorative panel 3 in insulation keel 2 outsides with tapping screw 6.
Earlier the external surface of basic unit's body of wall 1 is carried out the levelling cleaning before in step [1], decorate the cladding panel technical requirements according to elevation of building design and insulation keel then, door and window, external corner post, inner corner trim post are vertically controlled reference line outside wall face ejects, between the vertical control reference line that has ejected, eject vertical control line by an end to the other end, press the position of snap the line insulation keel 2 are installed.
To be incubated keel 2 earlier and place the metope permanent position in step [1], and punch in body of wall in the middle of the insulation keel, and fill in expand tube, and be screwed into or knock in screw the insulation keel are installed, head of screw is equal with insulation keel nail rooved face; Be incubated first hole site, keel termination far from termination 50mm, distance≤500mm between the Kong Yukong.
In step [4]: the anchoring piece of warming plate 4 usefulness band disk is fixed or is fixed with cementing agent.
Following detailed way is arranged in step [6]:
(a), bullet is laterally installed initial position line
In the distance of each corner measurement from eaves to the minimum point that is covered by link plate, remeasure the starting point of setting snap the line at each angle with the longest distance value that obtains, snap the line between the starting point in each corner is as initial installing and locating line.
(b), install initial
Begin to install initial from the bottom of external wall, initial lower limb overlaps with position line, with fixing initial of tapping screw.
(c), plug-in decorative panel is installed
From initial, plug-in decorative panel successively is installed, with the fixing plug-in decorative panel of tapping screw, reserve the 6mm distance at least between plug-in decorative panel plate end and corner post, the door and window edge J-shaped frid; Plate end lap length 25mm, the adjacent overlapped points distance of interlayer is greater than 1000mm, and according to long-term wind direction, blurting out overlaps.
(d), close up in the top
Along eaves the closing in bar is installed laterally, the cladding panel of the cutting the superiors, cut lengths control: cutting back upper limb carries out impression to mounted closing in bar upper limb 3mm along the cladding panel cutting edge, after the cladding panel upper limb is inserted the closing in bar.
(e), the plug-in decorative panel around the hole is installed
Follow closely the J-shaped frid around the hole after finishing insulation, cut 45 degree angle butt joints for four jiaos, plug-in decorative panel is installed then, cutting on demand also is embedded in plug-in decoration edges of boards end in the J-shaped frid.
Above-mentioned dry-hanging keel decorative board heat insulation composite wall, it is characterized in that: on basic unit's body of wall, fixedly mounting the insulation keel 2 that parallel interval is arranged by mechanic anchor on basic unit's body of wall, insulation keel 2 by heat insulating material and PVC plastics compound prefabricated the forming of factory, fixing warming plate 4 between the insulation keel 2, plug-in decorative panel 3 is fixedlyed connected by tapping screw 6 in insulation keel and warming plate outside.
The inner corner trim post 9 in rectangle cross section is installed at the inner corner trim position of basic unit's body of wall 1, fill out heat insulating material in the inner corner trim post 9, insulation keel 2 are respectively installed by mechanic anchor 5 in inner corner trim post 9 both sides on the inner corner trim both sides, be provided with in one of the two plug-in decorative panels 3 at inner corner trim position top, another plug-in decorative panel end face is the side of a plug-in decorative panel termination upwards, the end edge of two plug-in decorative panels 3 connects J-shaped frid 7 respectively, the hook portion of J-shaped frid 7 encases the edge of plug-in decorative panel 3, the hook portion of J-shaped frid 7 is crooked in hook, the crotch edge near and be parallel to the plate face of plug-in decorative panel 3, the slit between the two J-shaped frids 7 is tightly connected by sealing compound 8.
The external corner post 11 of turning shape is installed at the external corner position of basic unit's body of wall 1, fill out heat insulating material in the external corner post 11, be fixed on the insulation keel 2 by mechanic anchor 5, on the insulation keel 2 J-shaped frid 7 is installed simultaneously, the hook portion of J-shaped frid 7 is outside, and encases the end edge of plug-in decorative panel 3, is positioned at the two plug-in decorative panels 3 on two external corner limits and two outsides that two J-shaped frids 7 withstand on external corner post 11 respectively, the hook portion of J-shaped frid 7 is crooked in hook, and the crotch edge is near the plate face of plug-in decorative panel 3.
Two external surfaces of above-mentioned external corner post are provided with step, are positioned at the two plug-in decorative panels 3 on two external corner limits and the step place, two outsides that two J-shaped frids 7 withstand on external corner post 11 respectively.
The material of above-mentioned warming plate can be polystyrene foam plastics, polyurethane foam material, glass wool, rock wool or foamed glass.
The crust 12 of above-mentioned inner corner trim post 9 and external corner post 11 can be plastic plate or color steel.
The anchoring piece of above-mentioned band disk and mechanic anchor 5 have a barbed expand tube of head, and the expand tube head has axial spalling seam, and afterbody has a circle support, is inserted with holdfast in the expand tube.
Compared with prior art the present invention has following characteristics and beneficial effect:
1, the present invention is a kind of outer heat preservation technology of dried fully operation, and it has avoided wet trade, is not subjected to the weather condition restriction.
2, the present invention has replaced smearing at the insulation layer external surface way of anticracking mortar with plug-in decorative panel, fundamentally prevented the generation in crack, plug-in decorative panel is bright in luster simultaneously, third dimension is strong, is difficult for polluting, make us fresh and new, make the outward appearance of building become rich and varied.
3, composite insulation wall of the present invention is from heavy and light, and each storeroom adopts mechanical connection fully, and the insulation keel are eliminated heat bridge, high insulating effect has enough intensity, rigidity and durability, can guarantee that outer heat preservation system and basic unit's body of wall are in conjunction with firm, and easy to process, cost is not high.
The present invention is a kind of composite insulation wall job practices of dried fully operation, also can construct winter, needing can be widely used in being incubated, heat insulation newly-built, enlarging, reconstruction civilian construction, be specially adapted to eaves height and be no more than 20m, the building of villa below 3~4 layers and medium-to-high grade outer eaves decoration.
(4) description of drawings
The present invention is further detailed explanation below in conjunction with accompanying drawing.
Fig. 1 is the structural representation in body of wall of the present invention vertical section.
Fig. 2 is the structural representation in body of wall of the present invention cross section.
Fig. 3 is the connection diagram of body of wall of the present invention positive insulation keel and warming plate.
Fig. 4 is the structural representation at inner corner trim post place.
Fig. 5 is the structural representation at external corner post place.
Fig. 6 is the structural representation at door and window hole place.
Reference numeral: 1-basic unit body of wall, 2-insulation keel, the plug-in decorative panel of 3-, 4-warming plate, 5-mechanic anchor, 6-tapping screw, 7-J shape frid, 8-sealing compound, 9-inner corner trim post, 10-door and window insulation running-on, 11-external corner post, 12-crust.
(5) specific embodiment
The construction method step of this dry-hanging keel decorative board heat insulation composite wall of the present invention is as follows:
[1], prepare the back snap the line at basal plane: vertically control reference line: decorate the cladding panel technical requirements according to elevation of building design and insulation keel, door and window, external corner post, inner corner trim post are vertically controlled reference line outside wall face ejects.Vertical control line: between the vertical control reference line that has ejected, eject vertical control line to the other end by every 400mm by an end.When the distance between control line and the reference line, is divided distance equally by it and ejected vertical control line again during not enough 800mm greater than 400mm.For ease of the insulation keel are installed, reference line, control line can carry out snap the line with the marginal position of insulation keel.
To be incubated keel 2 with mechanic anchor 5 and be arranged in parallel and be fixed on basic unit's body of wall 1, insulation keel 2 are prefabricated in the factory heat insulating material and PVC plastics.Concrete operations are: will be incubated keel and place the metope permanent position, the usefulness electric hammer to punching within the walls, is filled in sleeve pipe in the middle of insulation keel surface, be screwed into or knock in screw.Decide on the anchoring piece casing diameter in the aperture, advances the wall degree of depth with greater than being advisable about designing requirement 3mm.Ailhead is equal with insulation keel groove face.Be incubated first hole site, keel termination far from termination 50mm, distance≤500mm between the Kong Yukong.
[2], inner corner trim post 9 is installed, fill insulant material in the inner corner trim post is respectively installed insulation keel 2 at the dual-side of inner corner trim post, at two insulation top of keels J-shaped frid 7 is installed respectively at the inner corner trim position of basic unit's body of wall 1.Generally speaking, inner corner trim post and the combination of two insulation keel.
Simultaneously, external corner post 11 is installed at the external corner position of basic unit's body of wall 1, fill insulant material in the external corner post is installed insulation keel 2 respectively in external corner post both sides, is installed on J-shaped frid 7 on the keel and makes its next-door neighbour's external corner post.Above-mentioned negative and positive corner post must be installed simultaneously with the insulation keel at place, yin, yang angle.Mounting means is with installing the insulation keel, and the position, hole promptly is that the insulation keel are installed position, remaining hole, and pitch-row is not more than 1000mm.
[3], prefabricated door and window insulation running-on 10 is installed, tamp with the polyurathamc perfusion around the doorframe and window frame at door and window hole.
[4], between insulation keel 2, fill polyphenylene heat insulation slab.Warming plate is cut into the plate that is slightly larger than insulation keel spacing, during installation, firmly plate is clogged into and fixed between the insulation keel and with the anchoring piece of band disk.
[5], the splicing slit and the warming plate 4 of warming plate and the slit that is incubated between keel 2, inner corner trim post 9, the external corner post 11 are poured into polyurathamc.
[6], referring to Fig. 1,4,5, with tapping screw 6 with plug-in decorative panel 3 be fixed on the insulation keel 2 on.The accessory that plug-in decorative panel 3 is installed comprises: initial, closing in bar, J-shaped frid etc.
Concrete mounting method is as follows:
(a), bullet is laterally installed initial position line
Distance at each angular measurement from eaves to the minimum point that is covered by link plate; Remeasure the starting point of setting snap the line at each angle with the longest distance value that obtains; Snap the line between the starting point at each angle is as initial installing and locating line.
(b), install initial
Begin to install initial 9 from the bottom of external wall, initial lower limb overlaps with position line, fixes initial according to the basic principle of nail tapping screw.
(c), plug-in decorative panel is installed
From initial 9, with tapping screw plug-in decorative panel 3 is installed successively, reserve the 6mm distance at least between plug-in decorative panel plate end and corner post, the door and window edge J-shaped frid; Plate end lap length 25mm, the adjacent overlapped points distance of interlayer is greater than 1000mm, and according to long-term wind direction, blurting out overlaps.
(d), close up in the top: along eaves the closing in bar is installed laterally.The plug-in decorative panel of the cutting the superiors.Cut lengths control: cutting back upper limb is to mounted closing in bar upper limb 3mm.Carry out impression with indentor along the cladding panel cutting edge, after plug-in decorative panel upper limb is inserted the closing in bar.If the top is gable, then J-shaped frid frame is installed under eaves along the top margin of gable, the exterior wall cladding of cutting sth. askew then attaches it to that the J-shaped frid is interior to get final product.The parapet cover plate also need be installed in the parapet top.
(e), the plug-in decorative panel around the door and window hole is installed: follow closely 7, four jiaos of J-shaped frids around after finishing door and window insulation running-on and cut 45 degree angle butt joints.When plug-in decorative panel is installed to this position, cuts on demand and the limit end is embedded in the J-shaped frid.
Construction technology process:
Initial of Zhao snap the line Zhao installation insulation keel Zhao installation corner post Zhao installation warming plate Zhao installation is cleared up in the basal plane levelling, J-shaped frid Zhao is installed plug-in decorative panel Zhao top closing in Zhao encapsulation process Zhao cleaner plate face.
The embodiment of this dry-hanging keel decorative board heat insulation composite wall is referring to shown in Fig. 1-6: fixedly mounting the insulation keel 2 that parallel interval is arranged by mechanic anchor on basic unit's body of wall on basic unit's body of wall, insulation keel 2 by heat insulating material and PVC plastics compound prefabricated the forming of factory, the inner corner trim post can replace by prefabricated also available two insulation keel, and the external corner post can become the prefabricated component of different size and length with color steel at factory's die mould by design drawing.Color steel thickness 0.6~0.8mm, color is determined by design.
Fixing warming plate 4 between the insulation keel 2, the material of warming plate can be selected polystyrene foam plastics, polyurethane foam material, glass wool, rock wool or foamed glass etc.Insulation keel and warming plate outside are by the plug-in decorative panel 3 of tapping screw 6 fixed installations.
Referring to Fig. 4, at the inner corner trim position of basic unit's body of wall 1 the inner corner trim post 9 in rectangle cross section is installed, fill out heat insulating material in the inner corner trim post 9, the crust of inner corner trim post 9 can be plastic plate or color steel.Insulation keel 2 are respectively installed by mechanic anchor 5 in inner corner trim post 9 both sides on the inner corner trim both sides, be provided with in one of the two plug-in decorative panels 3 at inner corner trim position top, another plug-in decorative panel end face is the side of a plug-in decorative panel termination upwards, the end edge of two plug-in decorative panels 3 connects J-shaped frid 7 respectively, the hook portion of J-shaped frid 7 encases the edge of plug-in decorative panel 3, the hook portion of J-shaped frid 7 is crooked in hook, the crotch edge near and be parallel to the plate face of plug-in decorative panel 3, slit between the two J-shaped frids 7 is tightly connected by sealing compound 8, at initial sum closing in place of decorative panel installation and the position that needs water-tight, all to use sealing compound 8.Sealing compound 8 should adopt polyurethane, silicone, acrylic ester type.The external corner post 11 of turning shape is installed at the external corner position of basic unit's body of wall 1, fill out heat insulating material in the external corner post 11, be fixed on the insulation keel 2 by mechanic anchor 5, on the insulation keel 2 J-shaped frid 7 is installed simultaneously, the hook portion of J-shaped frid 7 is outside, and encases the end edge of plug-in decorative panel 3, is positioned at the two plug-in decorative panels 3 on two external corner limits and two outsides that two J-shaped frids 7 withstand on external corner post 11 respectively, the hook portion of J-shaped frid 7 is crooked in hook, and the crotch edge is near the plate face of plug-in decorative panel 3.
Referring to Fig. 5, two external surfaces of external corner post are provided with step, are positioned at the two plug-in decorative panels 3 on two external corner limits and the step place, two outsides that two J-shaped frids 7 withstand on external corner post 11 respectively, and the crust 12 of external corner post 11 can be plastic plate or color steel.
The anchoring piece of above-mentioned band disk and mechanic anchor 5 have a barbed expand tube of head, and the expand tube head has axial spalling seam, and afterbody has a circle support, is inserted with holdfast in the expand tube.The expand tube of mechanic anchor 5 is made with polyamide (PA6 or PA6-6), polyethylene (PE) or polypropylene materials such as (PP).
Tapping screw 6 is cross recess round end tapping screws, Φ 3.0~Φ 3.5, and head of a nail diameter is not less than 9mm, and material should be metal or the stainless steel of surface through antirust processing.