CN101182182A - Interlayer thermal insulation ceramic vessel and method for manufacturing same - Google Patents
Interlayer thermal insulation ceramic vessel and method for manufacturing same Download PDFInfo
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- CN101182182A CN101182182A CNA2007101878634A CN200710187863A CN101182182A CN 101182182 A CN101182182 A CN 101182182A CN A2007101878634 A CNA2007101878634 A CN A2007101878634A CN 200710187863 A CN200710187863 A CN 200710187863A CN 101182182 A CN101182182 A CN 101182182A
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- vessel
- interlayer heat
- base substrate
- insulating ceramic
- ceramic vessel
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Abstract
The invention discloses a heat insulation ceramic vessel which is a hollow ceramic body. The invention also discloses a making method of the insulation ceramic vessel which is provided with the following steps: firstly, a male die is combined with a female die; secondly, grouting casting; thirdly, demolding; forthly, drying a body. The method of the invention can grout to form the heat insulation ceramic vessel in one time. The body forming is easy. Ordinary workers can operate the ceramic vessel after being trained. The cost is obviously lowered. And the invention is applied to the batch production. The holding time of the product is longer than a common ceramic vessel by 35 percent. Especially the raw materials have the advantages of environmental protection, poisonless and harmless and antibacterial and bacteriostasis effects. No heavy metal can make radiation infringement on bodies. An active porcelain ball is arranged in the hollow part, which can take magnetization, adsorption and activation functions on water molecules in the ceramic vessel. The water quality is helpful for body health. A high temperature resistance antibacterial agent is added in glaze, which can kill bacteria and viruses, decompose organic pollutants and improve the pollutant resistance of the ceramic surface.
Description
Technical field
The present invention relates to ceramic products and manufacture method thereof, especially relate to a kind of interlayer heat-insulating ceramic utensil and manufacture method thereof.
Background technology
Existing interlayer heat-insulating vessel are of a great variety, and kind differs.But Shang Weijian has interlayer heat-insulating ceramic utensil supply the market in batches.Once there were several porcelain making experts to adopt the manual bore that produces of post forming mold butt joint technology at the double-deck hollow insulation porcelain cup below 8 centimetres, difficulty is big, the cost height, joint is easy to crack, it is yielding to burn till, product percent of pass has only about 8%, not can manufacture.
Summary of the invention:
A technical problem to be solved by this invention is the defective that remedies prior art, proposes a kind of interlayer heat-insulating ceramic utensil.
Another technical problem to be solved by this invention is the defective that remedies prior art, proposes a kind of manufacture method of interlayer heat-insulating ceramic utensil.
For interlayer heat-insulating ceramic utensil of the present invention, its technical problem is solved by the following technical programs:
This interlayer heat-insulating ceramic utensil comprises vessel body.
The characteristics of this interlayer heat-insulating ceramic utensil are:
Described vessel body is the hollow ceramic body.
For interlayer heat-insulating ceramic utensil of the present invention, its technical problem is solved by following further technical scheme:
This interlayer heat-insulating ceramic utensil also comprises the vessel lid.
Described vessel lid is the hollow ceramic lid.
Be provided with active porcelain ball in described hollow ceramic body and the hollow ceramic lid, can produce magnetization, absorption, activation the water molecules in the vessel.
Described active porcelain ball is that magnetization agent and catalyzer support and cover filler, adds the nano active ball and make in inert ceramic balls, can improve in the vessel the water-soluble oxygen amount and to human body beneficial's micronutrient levels.
For the manufacture method of interlayer heat-insulating ceramic utensil of the present invention, its technical problem is solved by the following technical programs:
The manufacture method of this interlayer heat-insulating ceramic utensil, its follow-up traditional porcelain making operation comprise repaired biscuit body, biscuiting base substrate, go up glaze, burn till glazed body, and last decoration.
The characteristics of the manufacture method of this interlayer heat-insulating ceramic utensil are that following steps are arranged successively:
(1) yin, yang mould matched moulds: water ratio is respectively 8%～15% and 10%～20% yin, yang mould and carries out respectively carrying out yin, yang mould matched moulds again after the drying, prepare slip casting; Former slip casting realizes the external form moulding of vessel, and formpiston slip casting realizes the inner bag moulding of vessel, and the disposable slip casting that combines of yin, yang mould forms the body formed mold of hollow ceramic.
(2) injection forming: mud is fully stirred, look the yin, yang mould 10 minutes～15 minutes that the blank forming situation injects matched moulds, pour out unnecessary mud then, form the hollow base substrate;
(3) demoulding;
(4) dry base substrate: the base substrate after the demoulding is inserted the drying plant inner drying, temperature progressively was warming up to 42 ℃～48 ℃ by 20 ℃～25 ℃ in preceding 18 minutes～22 minutes, through base substrate substantially dry after 3 hours～5 hours, being warming up to 52 ℃～58 ℃ again continues dry, until the base substrate water ratio below 3%, to satisfy the requirement of follow-up traditional porcelain making operation.
For the manufacture method of interlayer heat-insulating ceramic utensil of the present invention, its technical problem is solved by following further technical scheme:
Described former adopts the moulding of a gypsum, and water is 1: 1 with the gypsum ratio.
Described formpiston adopts senior gypsum moulding, and water is 2: 3 with the gypsum ratio.Make formpiston density tight, water-intake rate is smaller, and base substrate is not easy to be adsorbed on the formpiston, and allowing demould time is 2 minutes～20 minutes
The component and the degree of described base substrate are as follows:
Bone meal 40%～50%;
Quartzy 5%～10%;
Feldspar 10%～15%;
Clay 25%～40%.
The component and the degree of described glaze are as follows:
Frit 60.0%～70.0%;
Feldspar 15.0%～25.0%;
Borax 10.0%～15.0%;
High-temperature resistant antibacterial agent 0%～0.5%.
Described high-temperature resistant antibacterial agent comprises titanium dioxide.Titanium dioxide has very strong redox function, and can destroy the cytolemma of bacterium and solidify the protein of virus, but kill bacteria, virus and decomposing organic pollutant, the stain resistance of raising ceramic surface, and easy to clean, difficult knot tea stain is used to make tea.Especially through 1800 ℃ of high-temperature roastings keep still that intensive is antibacterial, sterilization and taste removal effect.
The beneficial effect that the present invention is compared with the prior art is:
Can disposable injection forming interlayer heat-insulating ceramic utensil, the blank forming ratio is easier to, and the common laborer just can operate through training, and product percent of pass can reach more than 90%, and cost significantly reduces, and is suitable for batch process, can satisfy the demand in market.The goods soaking time prolongs 35% than conventional ceramic vessel.Particularly starting material environmental protection, nontoxic, have antibiotic, bacteriostasis efficacy, the radiation infringement that does not exist any heavy metal that health is caused.Add active porcelain ball at hollow space, can produce magnetization, absorption, activation to the water molecules in the vessel, water quality is of value to HUMAN HEALTH.In glaze, add the high-temperature resistant antibacterial agent, but kill bacteria, virus and decomposing organic pollutant, the stain resistance of raising ceramic surface, and easy to clean, being used to make tea is difficult for tying tea stain.Detect through CDC, to gold-coloured staphylococci and colibacillary sterilizing rate up to 99.87%.
Description of drawings
Accompanying drawing is the diagrammatic cross-section that adopts the interlayer heat-insulating ceramic cup of the inventive method manufacturing.
Embodiment
The present invention will be described below in conjunction with embodiment.
The interlayer heat-insulating ceramic cup comprises hollow ceramic lid 1 and hollow ceramic body 4 as shown in drawings.Be respectively equipped with active porcelain ball 5 and 2 in the hollow 3 of hollow ceramic lid 1 and hollow ceramic body 4.Its manufacture method has following steps successively:
(1) yin, yang mould matched moulds: water ratio is respectively 10% and 15% yin, yang mould and carries out respectively carrying out yin, yang mould matched moulds again after the drying, prepare slip casting;
(2) injection forming: mud is fully stirred, look the yin, yang mould 10 minutes～15 minutes that the blank forming situation injects matched moulds, pour out unnecessary mud then, form the hollow base substrate;
(3) demoulding;
(4) dry base substrate: the base substrate after the demoulding is inserted the drying plant inner drying, temperature progressively was warming up to 45 ℃ by 25 ℃ in preceding 20 minutes, through base substrate substantially dry after 4 hours, was warming up to 55 ℃ again and continued dry, until the base substrate water ratio below 3%, to satisfy the requirement of follow-up traditional porcelain making operation;
(5) follow-up traditional porcelain making operation: comprise repaired biscuit body, biscuiting base substrate, go up glaze, burn till glazed body, and last decoration.
The a high strength gypsum moulding that described former adopts Jingmen City, Hubei Province auspicious auspicious gypsum company limited to produce, water is 1: 1 with the gypsum ratio.
The senior gypsum moulding that described formpiston adopts Jingmen City, Hubei Province gypsum company limited of light nation to produce, water is 2: 3 with the gypsum ratio.
The component and the degree of described base substrate are as follows:
Bone meal 45%;
Quartzy 8%;
Feldspar 12%;
Clay 35%.
The component and the degree of described glaze are as follows:
Frit 65%;
Feldspar 20%;
Borax 14.6%;
Titanium dioxide 0.4%.
Above content is in conjunction with embodiment, to the detailed description that the present invention did, can not assert that manufacture method of the present invention is confined to these explanations.For this patent person of an ordinary skill in the technical field, without departing from the inventive concept of the premise, can also make some changes and improvements, all should be considered as belonging to the definite scope of patent protection of submitting to by the present invention of claims.
Claims (9)
1. an interlayer heat-insulating ceramic utensil comprises vessel body, it is characterized in that:
Described vessel body is the hollow ceramic body.
2. interlayer heat-insulating ceramic utensil as claimed in claim 1 is characterized in that:
Also comprise the vessel lid.
3. interlayer heat-insulating ceramic utensil as claimed in claim 1 or 2 is characterized in that:
Described vessel lid is the hollow ceramic lid.
4. interlayer heat-insulating ceramic utensil as claimed in claim 3 is characterized in that:
Be respectively equipped with active porcelain ball in described hollow ceramic body and the hollow ceramic lid.
5. the manufacture method of an interlayer heat-insulating ceramic utensil is characterized in that:
Following steps are arranged successively:
(1) yin, yang mould matched moulds: water ratio is respectively 8%～15% and 10%～20% yin, yang mould and carries out respectively carrying out yin, yang mould matched moulds again after the drying, prepare slip casting; Former slip casting realizes the external form moulding of vessel, and formpiston slip casting realizes the inner bag moulding of vessel, and the disposable slip casting that combines of yin, yang mould forms the body formed mold of hollow ceramic.
(2) injection forming: mud is fully stirred, look the yin, yang mould 10 minutes～15 minutes that the blank forming situation injects matched moulds, pour out unnecessary mud then, form the hollow base substrate;
(3) demoulding;
(4) dry base substrate: the base substrate after the demoulding is inserted the drying plant inner drying, temperature progressively was warming up to 42 ℃～48 ℃ by 20 ℃～25 ℃ in preceding 18 minutes～22 minutes, through base substrate substantially dry after 3 hours～5 hours, being warming up to 52 ℃～58 ℃ again continues dry, until the base substrate water ratio below 3%, to satisfy the requirement of follow-up traditional porcelain making operation.
6. the manufacture method of interlayer heat-insulating ceramic utensil as claimed in claim 5 is characterized in that:
Described follow-up traditional porcelain making operation comprises repaired biscuit body, biscuiting base substrate, goes up glaze, burns till glazed body, and last decoration.
7. the manufacture method of interlayer heat-insulating ceramic utensil as claimed in claim 6 is characterized in that:
Described former adopts the moulding of a gypsum, and water is 1: 1 with the gypsum ratio;
Described formpiston adopts senior gypsum moulding, and water is 2: 3 with the gypsum ratio.
8. the manufacture method of interlayer heat-insulating ceramic utensil as claimed in claim 7 is characterized in that:
The component and the degree of described base substrate are as follows:
Bone meal 40%～50%;
Quartzy 5%～10%;
Feldspar 10%～15%;
Clay 25%～40%.
9. the manufacture method of interlayer heat-insulating ceramic utensil as claimed in claim 8 is characterized in that:
The component and the degree of described glaze are as follows:
Frit 60.0%～70.0%;
Feldspar 15.0%～25.0%;
Borax 10.0%～15.0%;
High-temperature resistant antibacterial agent 0%～0.5%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101878634A CN101182182A (en) | 2007-11-15 | 2007-11-15 | Interlayer thermal insulation ceramic vessel and method for manufacturing same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101878634A CN101182182A (en) | 2007-11-15 | 2007-11-15 | Interlayer thermal insulation ceramic vessel and method for manufacturing same |
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| CN101182182A true CN101182182A (en) | 2008-05-21 |
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| CNA2007101878634A Pending CN101182182A (en) | 2007-11-15 | 2007-11-15 | Interlayer thermal insulation ceramic vessel and method for manufacturing same |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101870381A (en) * | 2010-06-01 | 2010-10-27 | 刘少平 | Hollow integrated interlayer heat-insulating ceramic utensil and manufacturing method thereof |
| CN102153337A (en) * | 2010-12-30 | 2011-08-17 | 东莞荃祥陶瓷原料有限公司 | Environment-friendly ceramic material and preparation method thereof |
| CN104367120A (en) * | 2013-08-12 | 2015-02-25 | 吴孝喜 | Large hollow ceramic tea tray and manufacturing method thereof |
| CN109320210A (en) * | 2018-12-11 | 2019-02-12 | 广东双虹新材料科技有限公司 | A kind of ceramic filter and preparation method thereof |
-
2007
- 2007-11-15 CN CNA2007101878634A patent/CN101182182A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101870381A (en) * | 2010-06-01 | 2010-10-27 | 刘少平 | Hollow integrated interlayer heat-insulating ceramic utensil and manufacturing method thereof |
| CN101870381B (en) * | 2010-06-01 | 2012-06-20 | 刘少平 | Hollow integrated interlayer heat-insulating ceramic utensil |
| CN102153337A (en) * | 2010-12-30 | 2011-08-17 | 东莞荃祥陶瓷原料有限公司 | Environment-friendly ceramic material and preparation method thereof |
| CN102153337B (en) * | 2010-12-30 | 2013-07-17 | 东莞荃祥陶瓷原料有限公司 | Environment-friendly ceramic material and preparation method thereof |
| CN104367120A (en) * | 2013-08-12 | 2015-02-25 | 吴孝喜 | Large hollow ceramic tea tray and manufacturing method thereof |
| CN109320210A (en) * | 2018-12-11 | 2019-02-12 | 广东双虹新材料科技有限公司 | A kind of ceramic filter and preparation method thereof |
| CN109320210B (en) * | 2018-12-11 | 2023-11-03 | 泉州凯佳新材料研究院有限公司 | Ceramic filter and preparation method thereof |
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Open date: 20080521 |