CN101181697B - Double material bed horizontal roller mill - Google Patents

Double material bed horizontal roller mill Download PDF

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Publication number
CN101181697B
CN101181697B CN2007101687444A CN200710168744A CN101181697B CN 101181697 B CN101181697 B CN 101181697B CN 2007101687444 A CN2007101687444 A CN 2007101687444A CN 200710168744 A CN200710168744 A CN 200710168744A CN 101181697 B CN101181697 B CN 101181697B
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China
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gear
assembly
liner plate
cylindrical shell
plate
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Expired - Fee Related
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CN2007101687444A
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CN101181697A (en
Inventor
黄之初
张柱银
黄瑾
夏猛
王彩琴
陈文珺
胡远猷
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Wuhan University of Technology WUT
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Wuhan University of Technology WUT
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Abstract

The invention relates to a double material beds horizontal type roller mill, which mainly comprises a bracket (1), a sliding-shoe (2), a press roll component (3), a pressure bar component (4), a discharge outlet (5), a left end place (6), a scraping component (7), a cylinder (8), a concave liner component (9), an encloser (10), a large gear ring (11), a charge inlet (12), a right end plate (13), a fluid cylinder (14), a transmission component (15) and an electric motor. The cylinder is driven by the electric motor through a reducer, the transmission component and the large gear ring, the concave liner component is laid at the inner side of the cylinder, and the double material beds is formed, materials on two material beds are pressed by the press roll component which lies in the cylinder, and the press roll component rotates along with the rotation of the cylinder; the double material beds horizontal type roller mill is characterized in that: distortion of stressed press roll is reduced, service life is prolonged, and stress of the cylinder is improved. Twin drive has the advantages that: transfer force is dispersed, transmission is stationary, tooth profile width of a gear ring arranged at the cylinder is reduced, and fabricating difficulty of devices is reduced.

Description

Double material bed horizontal roller mill
Technical field
The invention belongs to the roller mill technical field for sleeping in that solid material grindings such as ore, slag, sinter are used, be specifically related to a kind of double material bed horizontal roller mill.
Background technology
Existing roller for sleeping in mill mainly is made up of the rotating cylinder and the free rotating pressure roller of an accumbency in cylindrical shell of a rest on four hydraulic pressure crawler shoes.Mainly contain running part, undercarriage arrangement, host machine part, slide shoe bearing, grinding roller system, take-up device hydraulic system, high-low pressure Lubricating-oil Station etc., rotating cylinder is driven by motor via reducer, drive pinion, bull gear.With certain speed rotation.Liner plate is laid in the cylindrical shell inboard, accumbency pressure roller in the cylindrical shell, and cylindrical shell charging and discharging end cap is passed at its two ends, is carried on the bearing block at two ends by pressure arm by oil cylinder.Cylindrical shell grinding band is with abrasion-proof backing block, and pressure roller is exerted pressure by the material of hydraulic cylinder on liner plate, and rotates with rotating cylinder.The roller mill that crouches is based on material bed crushed work mechanism, energy-efficient, have once by, repeatedly squeeze function, apparatus arrangement compactness, take up an area of less, advantages such as flow process is simple, easy operating.But because huge pressure is all born at the pressure roller two ends, and concentrate on the stage casing of pressure roller relatively for the support force of pressure roller at grinding district cylindrical shell, this bears very big moment of flexure with regard to the centre that makes pressure roller, produce very big stress, along with the rotation of pressure roller with cylindrical shell, under the effect of alternate stress, pressure roller is easy to produce rupture failure.
For this reason, the present invention is on the basis that does not change material bed pulverization principle, a kind of " recessed " type liner plate has been invented in design, under the situation that does not change running parameter, original material bed is divided into two to be become " extra quality bed ", each section material bed is in a corresponding crawler shoe respectively and supports the top, make cylindrical shell stressedly also improve, the stress deformation of pressure roller shaft reduces, the life-span prolongs.
In addition, the roller mill is a low-speed heave-load thump equipment owing to crouch, and its running stability is had higher requirement, existing roller mill still adopts patrilineal line of descent with only one son in each generation moving, flank profil width to the gear ring of this design will be very big, tooth force on the gear ring is also very big, for this reason, the present invention has designed a kind of pair of kind of drive, this kind of drive reduces by half the tooth force of every pair of engagement, flank profil width, the transmission that can reduce the transmission gear ring that is installed on cylindrical shell advantage such as tend to be steady, and can reduce the axial length of cylindrical shell.
Summary of the invention
The objective of the invention is to overcome the deficiency of the existing roller mill that crouches, make improvements, a kind of double material bed horizontal roller mill is provided,
To achieve these goals, the present invention mainly improves both ways,
1, on the basis that does not change material bed pulverization principle, the extruding grinding district of the roller mill that crouched is originally become extra quality bed by single material bed by " recessed " type liner plate, extruding grinding material bed is constant at axial total length, this " recessed " type liner plate constitutes (see figure 3) by main liner plate and secondary liner plate, pressure roller has also been made corresponding change, the wear-resisting pattern zone at original middle part has been divided into two parts, and the centre is that light face wearing layer separates (see figure 4).This programme also can independently be used to pass on a skill from a master to a single disciple the roller mill for sleeping in of flowing mode.
2, change two transmissions into original patrilineal line of descent with only one son in each generation is moving, two kinds of forms are specifically arranged, the one, the two transmission (see figure 5)s of single motor, the 2nd, the two transmission (see figure 6)s of bi-motor.So-called two transmission is exactly that two gear transmission power are arranged on the bull gear of cylindrical shell.This programme also can independently be used for the roller mill for sleeping in of thin material bed.
Two kinds of schemes are combined into one, and promptly form double material bed horizontal roller mill.
Concrete technical scheme of the present invention is:
A kind of double material bed horizontal roller mill (seeing shown in Fig. 1,2) mainly is made of support 1, crawler shoe 2, pressure roller assembly 3, press rods assembly 4, discharging opening 5, first member plate 6, scraper assembly 7, cylindrical shell 8, " recessed " type liner plate assembly 9, case 10, bull gear assembly 11, charging aperture 12, right end plate 13, hydraulic cylinder 14, transmission component 15 and reductor and motor; Cylindrical shell 8 is by motor via reducer, transmission component 15 and bull gear assembly 11 drive, cylindrical shell 8 inboards are laid with " recessed " type liner plate assembly 9, " recessed " type liner plate assembly 9 is distinguished into two material beds with grinding, pressure roller assembly 3 crouches in cylindrical shell 8, first member plate 6 is passed at its two ends respectively, right end plate 13, be carried on its two ends by the bearing block of hydraulic cylinder 14 by press rods assembly 4, discharging opening 5 is housed on the first member plate 6, charging aperture 12 is housed on the right end plate 13, pressure roller assembly 3 is exerted pressure by the material of hydraulic cylinder 14 on two material beds of " recessed " type liner plate assembly 9, and with rotating cylindrical shell 8 rotations, scraper assembly 7 is contained in the top in the cylindrical shell 8, two ends and first member plate 6 and right end plate 13 are fixedly connected respectively, scraper assembly 7 has scraper broach different in size, cylindrical shell 8 rests rotate on four crawler shoes 2, first member plate 6 all links to each other with case 10 with right end plate 13, be supported on and install on the basis, case 10 wraps up cylindrical shell 8 and bull gear, the structure of press rods assembly 4 is: an end of two poles links to each other with synchronizing bar, form an integral body, the mid portion of two poles is equipped with bearing block, bearing block links to each other with the two ends of pressure roller assembly 3, pole between bearing block and the synchronizing bar is provided with fulcrum, fulcrum links to each other with support 1, and the other end of two poles links to each other with hydraulic cylinder 14.
Described pressure roller assembly 3 (see figure 4)s are mainly by pressure roller shaft 3-1, wear-resisting pattern zone 3-2, anti-facet district 3-3 forms, the wear-resisting pattern zone 3-2 at middle part has two parts, and this two-part axial length can equate, also can be unequal, the centre is that anti-facet district 3-3 separates, wear-resisting pattern zone 3-2 and anti-facet district 3-3 are the wearing layer of built-up welding at pressure roller shaft 3-1, and the decorative pattern shape of wear-resisting pattern zone 3-2 can freely be set, and mainly are to be target to improve coefficient of friction.
Described " recessed " type liner plate assembly 9 is distinguished into grinding two material beds in cylindrical shell 8 structures are, " recessed " type liner plate assembly 9 (referring to Fig. 3) are by special-shaped liner plate 9-1, main liner plate 9-2, and secondary liner plate 9-3 forms.Main liner plate 9-2 is the arc cast steel plate of two ends band tooth form interface, the inwall of main liner plate 9-2 and cylindrical shell 8 is fitted, perhaps between main liner plate 9-2 and cylindrical shell 8, add the thin filler of one deck, as cement mortar, main liner plate 9-2 fits along cylindrical shell 8 circumferencial directions becomes the arch form structure of ring-type, and the circle of fitting becomes a material bed, two circles of fitting altogether, the internal diameter of two circles can be identical with axial width, also can be different; The middle secondary liner plate 9-3 that fits becomes two material beds, and the height of aspect ratio master's liner plate 9-2 of secondary liner plate 9-3 is short, and on axial section, the section of main liner plate 9-2 and secondary liner plate 9-3 has just formed " recessed " word of Chinese; The fixing main liner plate 9-2 of special-shaped liner plate 9-1.Special-shaped liner plate 9-1 uses bolt to link to each other with cylindrical shell 8 with secondary liner plate 9-3.
Described transmission component is the moving assembly of patrilineal line of descent with only one son in each generation or two transmission component, and the moving assembly of patrilineal line of descent with only one son in each generation is the moving assembly of patrilineal line of descent with only one son in each generation that existing roller mill adopts, and comprises single motor, reductor, drive pinion, bull gear; Two transmission components are the two kinds of drive of single motor or the two kinds of drive of bi-motor.
When the described pair of transmission component is the two kind of drive of single motor (seeing shown in Figure 5), its structure is made up of bull gear A, gear B, gear C, gear D, bull gear A and gear C are a pair of gears engaged pair, gear B and gear D are a pair of gears engaged pair, wherein: bull gear A is the gear on the cylindrical shell 8, gear B and gear C are two gears on the axle of coexisting, and gear D is the gear on the reduction gearbox output shaft, and reduction box links to each other with motor.
When the described pair of transmission component is the two kind of drive of bi-motor (seeing shown in Figure 6), its structure is made up of bull gear A, gear B, gear C, gear D, and bull gear A and gear C are a pair of gears engaged pair; Gear B and gear D are a pair of gears engaged pair.Wherein: bull gear A is the gear on the cylindrical shell 8, and gear B and gear C are two gears on the axle of coexisting, and gear D is the gear on the reduction gearbox output shaft, and reduction box links to each other with motor.
This double material bed horizontal roller mill becomes " extra quality bed " owing to original material bed is divided into two except that the advantage with existing roller mill, the stress deformation of pressure roller shaft reduces, and the life-span prolongs, and the stressed of cylindrical shell also improves.In addition, when adopting the two kind of drive, make double material bed horizontal roller mill have transmission power and disperse, transmission tends to be steady, the advantage that the flank profil width that is installed in the bull gear on the cylindrical shell reduces, the manufacture difficulty of equipment reduces.
Description of drawings
Fig. 1: extra quality sheet transmission horizontal roll grinder structure chart
Fig. 2: the two transmission horizontal roll grinder structure charts of extra quality bed
Fig. 3: the structure chart of " recessed " type liner plate assembly 9
Fig. 4: the structure chart of pressure roller assembly 3
Fig. 5: the two drive mechanism schematic diagrames of single motor
Fig. 6: the two drive mechanism schematic diagrames of bi-motor
The parts title of numbering representative among the figure: 1, support, 2, crawler shoe, 3, the pressure roller assembly, 3-1, pressure roller shaft, 3-2, wear-resisting pattern zone, 3-3, anti-facet district, 4, the press rods assembly, 5, discharging opening, 6, first member plate, 7, the scraper assembly, 8, cylindrical shell, 9, " recessed " type liner plate assembly, 9-1, special-shaped liner plate, 9-2, main liner plate, 9-3, secondary liner plate, 10, case, 11, the bull gear assembly, 12, charging aperture, 13, right end plate, 14, hydraulic cylinder, 15, transmission component, A, bull gear, B, C is two gears on the axle of coexisting, D, gear on the reduction gearbox output shaft.
The specific embodiment
The structure of double material bed horizontal roller mill of the present invention as shown in Figure 1, 2, this double material bed horizontal roller mill is mainly by formations such as support 1, crawler shoe 2, pressure roller assembly 3, press rods assembly 4, discharging opening 5, first member plate 6, scraper assembly 7, cylindrical shell 8, " recessed " type liner plate assembly 9, case 10, bull gear assembly 11, charging aperture 12, right end plate 13, hydraulic cylinder 14, transmission component 15 (the moving or two transmissions of patrilineal line of descent with only one son in each generation) and motors; Cylindrical shell 8 is driven by motor via reducer, transmission component 15, bull gear assembly 11, and cylindrical shell 8 is with certain speed rotation." recessed " type liner plate assembly 9 is laid in the inboard of cylindrical shell 8,3 accumbency of pressure roller assembly are in cylindrical shell 8, its two ends are passed first member plate 6, right end plate 13 respectively, discharging opening 5 is installed on the first member plate 6, charging aperture 12 is installed on the right end plate 13, and pressure roller assembly 3 is carried on its two ends by the bearing block of hydraulic pressure cylinder assembly 14 by press rods assembly 4 after passing two end caps; The grinding district of cylindrical shell 8 is with " recessed " type liner plate assembly 9, pressure roller assembly 3 constitutes two materials on the material bed by hydraulic cylinder 14 to " recessed " type liner plate assembly 9 and exerts pressure, and with rotating cylindrical shell 8 rotations, like this material being pressed into pie is attached on the extra quality bed of " recessed " type liner plate assembly 9, when turning to the top, the material cake is installed in broach different in size (the broach weak point of scraper bed material loading of the scraper assembly 7 of cylindrical shell 8 internal upper parts, the broach of scraping other position material is long) scrape, break up and be imported into the material bed and go up new position, carry out the lamination grinding second time, so repeatedly grinding.Cylindrical shell 8 is rotatable parts, and it is that rest rotates on four crawler shoes 2.First member plate 6 and right end plate 13 are the parts that do not rotate, these two parts all link to each other with case 10, be supported on and install on the basis, case 10 wraps up cylindrical shell 8 and bull gear assembly 11, prevent that extraneous foreign matter from entering rotational area, particularly cylindrical shell 8 and the contact portion of crawler shoe assembly 2 and the gear of bull gear assembly 11 and two transmission components 15 do not allow to enter any foreign matter.The structure of press rods assembly 4 is: an end of two poles links to each other with synchronizing bar, form an integral body, the mid portion of two poles is equipped with bearing block, bearing block links to each other with the two ends of pressure roller assembly 3, also be provided with fulcrum on the pole between bearing block and the synchronizing bar, fulcrum links to each other with support 1, and the other end of two poles links to each other with hydraulic cylinder 14.System mainly exerts pressure by 14 pairs of press rods assemblies 4 of hydraulic cylinder, passes to pressure roller assembly 3 by bearing block, and pressure roller assembly 3 is passed to the material on the material bed again, and material is pulverized.
This double material bed horizontal roller mill becomes " extra quality bed " owing to original material bed is divided into two except the advantage with existing roller mill, the stress deformation of pressure roller shaft reduces, life, and the stressed of cylindrical shell also improves. In addition, adopt two kinds of drive, make double material bed horizontal roller mill have transmission power and disperse, transmission tends to be steady, the advantage that the flank profil width that is installed in the gear ring on the cylindrical shell reduces, the manufacture difficulty of equipment reduces.

Claims (4)

1. double material bed horizontal roller mill, mainly by support (1), crawler shoe (2), pressure roller assembly (3), press rods assembly (4), discharging opening (5), first member plate (6), scraper assembly (7), cylindrical shell (8), " recessed " type liner plate assembly (9), case (10), bull gear assembly (11), charging aperture (12), right end plate (13), hydraulic cylinder (14), transmission component (15), and motor constitutes, cylindrical shell (8) is by motor via reducer, transmission component (15), bull gear assembly (11) drives, cylindrical shell (8) inboard is laid with " recessed " type liner plate assembly (9), " recessed " type liner plate assembly (9) is distinguished into two with grinding and expects bed in cylindrical shell (8), pressure roller assembly (3) crouches in cylindrical shell, first member plate (6) is passed at its two ends respectively, right end plate (13), be carried on its two ends by the bearing block of hydraulic cylinder (14) by press rods assembly (4), discharging opening (5) is housed on the first member plate (6), charging aperture (12) is housed on the right end plate (13), pressure roller assembly (3) is exerted pressure by the material of hydraulic cylinder (14) on two material beds of " recessed " type liner plate assembly (9), and rotate with rotating cylindrical shell (8), scraper assembly (7) is contained in cylindrical shell (8) internal upper part, two ends and first member plate (6) and right end plate (13) are fixedly connected respectively, scraper assembly (7) has scraper broach different in size, cylindrical shell (8) rest is gone up at four crawler shoes (2) and is rotated, first member plate (6) all links to each other with case (10) with right end plate (13), be supported on and install on the basis, case (10) wraps up cylindrical shell (8) and bull gear assembly (11), the structure of press rods assembly (4) is: an end of two poles links to each other with synchronizing bar, form an integral body, the mid portion of two poles is equipped with bearing block, bearing block links to each other with the two ends of pressure roller assembly (3), pole between bearing block and the synchronizing bar is provided with fulcrum, fulcrum links to each other with support (1), and the other end of two poles links to each other with hydraulic cylinder (14);
Described " recessed " type liner plate assembly (9) is distinguished into grinding two material beds in cylindrical shell (8) structure is, " recessed " type liner plate assembly (9) is by special-shaped liner plate (9-1), main liner plate (9-2), secondary liner plate (9-3) is formed, main liner plate (9-2) is fitted with the inwall of cylindrical shell (8), perhaps between main liner plate (9-2) and cylindrical shell (8), add the thin filler of one deck, main liner plate (9-2) is fitted along cylindrical shell (8) circumferencial direction becomes the arch form structure of ring-type, the circle of fitting becomes a material bed, two circles of fitting altogether, the middle secondary liner plate (9-3) of fitting, become two material beds, the height of aspect ratio master's liner plate (9-2) of secondary liner plate (9-3) is short, the axial section of main liner plate (9-2) and secondary liner plate (9-3) is " recessed " font, the fixing main liner plate (9-2) of special-shaped liner plate (9-1), special-shaped liner plate (9-1) all uses bolt to link to each other with cylindrical shell (8) with secondary liner plate (9-3).
2. double material bed horizontal roller mill as claimed in claim 1, it is characterized in that, described pressure roller assembly (3) mainly is made up of pressure roller shaft (3-1), wear-resisting pattern zone (3-2), anti-facet district (3-3), the wear-resisting pattern zone (3-2) at middle part has been divided into two parts, the centre is that anti-facet district (3-3) separates, and wear-resisting pattern zone (3-2) all is the wearing layer of built-up welding on pressure roller shaft (3-1) with anti-facet district (3-3).
3. double material bed horizontal roller mill as claimed in claim 1, it is characterized in that, described transmission component (15) is the two drive mechanisms of single motor, be made up of bull gear A, gear B, gear C, gear D, bull gear A and gear C are a pair of gears engaged pair, and gear B and gear D are a pair of gears engaged pair, wherein: bull gear A is the gear on the cylindrical shell (8), gear B and gear C are two gears on the axle of coexisting, and gear D is the gear on the speed reducer output shaft, and reductor links to each other with motor.
4. double material bed horizontal roller mill as claimed in claim 1 is characterized in that, described transmission component (15) is the two drive mechanisms of bi-motor, is made up of bull gear A, gear B, gear C, gear D, and bull gear A and gear C are a pair of gears engaged pair; Gear B and gear D are a pair of gears engaged pair, and wherein: bull gear A is the gear on the cylindrical shell (8), and gear B and gear C are two gears on the axle of coexisting, and gear D is the gear on the speed reducer output shaft, and reductor links to each other with motor.
CN2007101687444A 2007-12-11 2007-12-11 Double material bed horizontal roller mill Expired - Fee Related CN101181697B (en)

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Application Number Priority Date Filing Date Title
CN2007101687444A CN101181697B (en) 2007-12-11 2007-12-11 Double material bed horizontal roller mill

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Application Number Priority Date Filing Date Title
CN2007101687444A CN101181697B (en) 2007-12-11 2007-12-11 Double material bed horizontal roller mill

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CN101181697B true CN101181697B (en) 2010-08-04

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104266490A (en) * 2014-10-22 2015-01-07 常州泉汇机械制造有限公司 Furnace roller
CN105268532A (en) * 2015-11-27 2016-01-27 成都熠铭机械设备制造有限公司 Combined crushing and grinding system
US10646877B2 (en) * 2017-03-13 2020-05-12 General Electric Technology Gmbh System and method for adjusting a material bed depth in a pulverizer mill

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2742078A1 (en) * 1995-12-07 1997-06-13 Fcb Rotary drum furnace
DE19642056A1 (en) * 1996-10-11 1998-04-16 Krupp Polysius Ag Drum mill
CN2589076Y (en) * 2002-10-31 2003-12-03 郝志刚 Horizontal mill
CN2724832Y (en) * 2004-09-20 2005-09-14 郝志刚 Grinding mechanism of horizontal grinding machine
CN1748869A (en) * 2005-10-26 2006-03-22 武汉科技大学 Horizontal high pressure planet roller mill
CN2910350Y (en) * 2006-06-14 2007-06-13 中国第一重型机械集团公司 Horizontal drum grinder
CN101041144A (en) * 2007-03-13 2007-09-26 江苏科行环境工程技术有限公司 Horomill

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2742078A1 (en) * 1995-12-07 1997-06-13 Fcb Rotary drum furnace
DE19642056A1 (en) * 1996-10-11 1998-04-16 Krupp Polysius Ag Drum mill
CN2589076Y (en) * 2002-10-31 2003-12-03 郝志刚 Horizontal mill
CN2724832Y (en) * 2004-09-20 2005-09-14 郝志刚 Grinding mechanism of horizontal grinding machine
CN1748869A (en) * 2005-10-26 2006-03-22 武汉科技大学 Horizontal high pressure planet roller mill
CN2910350Y (en) * 2006-06-14 2007-06-13 中国第一重型机械集团公司 Horizontal drum grinder
CN101041144A (en) * 2007-03-13 2007-09-26 江苏科行环境工程技术有限公司 Horomill

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