CN1748869A - A horizontal high pressure planetary roller mill - Google Patents

A horizontal high pressure planetary roller mill Download PDF

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Publication number
CN1748869A
CN1748869A CNA2005100196658A CN200510019665A CN1748869A CN 1748869 A CN1748869 A CN 1748869A CN A2005100196658 A CNA2005100196658 A CN A2005100196658A CN 200510019665 A CN200510019665 A CN 200510019665A CN 1748869 A CN1748869 A CN 1748869A
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propellers
grinding ring
high pressure
horizontal high
roller mill
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刘旺
汪建春
杨启梁
严运兵
张光德
李欣灿
孙文凯
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Wuhan University of Science and Technology WHUST
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Wuhan University of Science and Technology WHUST
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Abstract

The present invention relates to a kind of horizontal high-pressure planetary roller mill. The technological scheme is that the planetary roller mill has main shaft installed horizontally in the right and left bearing seats via bearings, right bearing seat installed inside the frame bearing seat, one driving wheel fixed to the end of the right bearing seat, the other driving wheel fixed to right end of the main shaft, mill ring jacket on the support roller, mill ring inside the mill ring jacket, horizontally installed spiral roller inside the mill ring, conic surface connection between mill ring and mill ring jacket, and screw connection between the mill ring jacket and the left bearing seat. The planetary roller mill has the features of homogeneous distribution of material, high crushing efficiency, fine granularity of the product and low power consumption.

Description

一种卧式高压行星辊磨机A horizontal high pressure planetary roller mill

一、技术领域1. Technical field

本发明属于粉碎机械。尤其涉及一种卧式高压行星辊磨机。The invention belongs to crushing machinery. In particular, it relates to a horizontal high-pressure planetary roller mill.

二、背景技术2. Background technology

雷蒙磨是非金属矿行业广泛使用的粉碎设备(吴学锋.超细雷蒙磨的研制与实践.中国非金属矿工业导刊,2001.1),具有性能稳定,适用范围广,处理能力大的特点。目前,雷蒙磨的使用过程中主要存在以下三个问题:(1)雷蒙磨粉碎物料主要是通过主轴转动时带动磨辊转动而产生压在磨圈上的离心力来粉碎物料的,但由于雷蒙磨主轴转速较低,磨辊对物料的压力不够,造成生产效率低下;(2)分级精度差,一般产品粒度只能控制在100~325目之间;(3)由于采用铲刀给料,导致给料不匀,易于造成磨辊与磨圈直接接触而产生高频振动和噪音,恶化了操作环境,并加剧了磨辊和磨圈的磨损。Raymond mill is widely used crushing equipment in non-metallic mineral industry (Wu Xuefeng. Development and practice of ultra-fine Raymond mill. China Non-metallic Mineral Industry Guide, 2001.1), which has the characteristics of stable performance, wide application range and large processing capacity. At present, there are mainly the following three problems in the use of Raymond mills: (1) Raymond mills crush materials mainly by driving the grinding rollers to rotate when the main shaft rotates to generate centrifugal force on the grinding ring to crush materials, but due to The spindle speed of the Raymond mill is low, and the pressure of the grinding roller on the material is not enough, resulting in low production efficiency; (2) The classification accuracy is poor, and the particle size of the general product can only be controlled between 100 and 325 mesh; (3) Due to the use of a blade to give Material, resulting in uneven feeding, it is easy to cause direct contact between the grinding roller and the grinding ring, resulting in high-frequency vibration and noise, which deteriorates the operating environment and aggravates the wear of the grinding roller and grinding ring.

另外,“一种立式行星螺旋辊磨机”(ZL03254531.2)虽能提高使用寿命、能耗低、降低生产成本,但仍存在:(1)由于垂直给料和垂直排料,会有少部分物料在机内未经粉碎就直接排出,因而物料粉碎后的粒度不均匀;(2)物料在磨机内停留时间短,受挤压次数少,难以实现物料的超细粉碎;(3)该磨机不能均匀分布物料,因而螺旋辊与磨圈会相互碰撞而产生“敲缸”现象,导致磨辊和磨圈磨损较快。In addition, although "a vertical planetary spiral roller mill" (ZL03254531.2) can increase the service life, reduce energy consumption, and reduce production costs, there are still: (1) due to vertical feeding and vertical discharge, there will be A small part of the material is directly discharged without being crushed in the machine, so the particle size of the material after crushing is uneven; (2) The residence time of the material in the mill is short, and the number of times of extrusion is small, so it is difficult to achieve ultra-fine crushing of the material; (3) ) The mill cannot evenly distribute the material, so the helical roller and the grinding ring will collide with each other and produce a "knocking cylinder" phenomenon, resulting in faster wear of the grinding roller and grinding ring.

三、发明内容3. Contents of the invention

本发明的目的是提供一种能使物料在磨机内均匀分布、粉碎效率高、产品粒度细,能耗低的卧式高压行星辊磨机。The object of the present invention is to provide a horizontal high-pressure planetary roller mill that can distribute materials evenly in the mill, has high crushing efficiency, fine product particle size, and low energy consumption.

为完成上述任务,本发明采用的技术方案是:主轴通过轴承水平安装在左轴承座、右轴承座内,右轴承座安装在机架轴承座内,在右轴承座的端部固定安装有传动轮,主轴的右端也固定安装有传动轮,传动轮或为皮带传动方式、或为齿轮传动方式、或为液压传动方式。磨圈套分别与左、右轴承座联接,并支承在托辊上。磨圈套内设置有磨圈,磨圈内设置有螺旋辊,螺旋辊通过螺旋辊轴承座水平安装在主轴的两个导槽盘内。In order to accomplish the above tasks, the technical solution adopted by the present invention is: the main shaft is horizontally installed in the left bearing seat and the right bearing seat through the bearing, the right bearing seat is installed in the frame bearing seat, and a transmission is fixedly installed at the end of the right bearing seat. Wheel, the right end of the main shaft is also fixedly equipped with a transmission wheel, and the transmission wheel is either a belt transmission mode, a gear transmission mode, or a hydraulic transmission mode. The grinding ring sleeves are respectively connected with the left and right bearing housings and supported on the supporting rollers. A grinding ring is arranged in the grinding ring sleeve, and a helical roller is arranged in the grinding ring, and the helical roller is horizontally installed in two guide groove discs of the main shaft through the helical roller bearing seat.

其中:磨圈与磨圈套之间采用锥面联接,左轴承座的右端面紧压在磨圈的左端面上,磨圈套与左轴承座之间留有间隙并通过调节螺栓联结。Among them: the grinding ring and the grinding ring cover are connected by a tapered surface, the right end surface of the left bearing seat is pressed tightly on the left end surface of the grinding ring, and there is a gap between the grinding ring cover and the left bearing seat, which is connected by adjusting bolts.

所述的两个导槽盘固定安装在主轴上,在两个导槽盘的内侧设有与螺旋辊数目相同的矩形导槽。两个导槽盘的内侧分别安装有橡胶弹簧环。两个导槽盘内安装的螺旋辊的数目为3~12个,螺旋辊的螺距或全为相同螺距、或为不同螺距的组合、或为光辊与螺旋辊的组合,螺旋辊的螺旋旋向或相同、或相反。螺旋辊或为实心辊、或为辊套与轴通过螺纹联接、或为辊套与轴通过弹性环相联接。The two guide groove disks are fixedly installed on the main shaft, and the inner sides of the two guide groove disks are provided with the same number of rectangular guide grooves as the helical rollers. Rubber spring rings are respectively installed on the inner sides of the two guide groove plates. The number of helical rollers installed in the two guide groove discs is 3 to 12. The pitch of the helical rollers is either all the same pitch, or a combination of different pitches, or a combination of smooth rollers and helical rollers. To or the same, or opposite. The helical roller is either a solid roller, or a threaded connection between the sleeve and the shaft, or a connection between the sleeve and the shaft through an elastic ring.

螺旋辊轴承座的左、右二侧面与两个导槽盘的导槽侧面分别相配合,螺旋辊轴承座沿轴向与两个导槽盘的导槽端面相配合的端面均为圆弧面。The left and right sides of the helical roller bearing seat are matched with the guide groove sides of the two guide groove discs respectively, and the end faces of the helical roller bearing seat that match the guide groove end faces of the two guide groove discs in the axial direction are all arc surfaces .

由于采用上述技术方案,本发明通过采用分别驱动主轴和磨圈来实现磨机内物料的均匀分布和有效粉碎,因而具有能使物料在磨机内均匀分布、粉碎效率高、产品粒度细,能耗低的特点。Due to the adoption of the above technical scheme, the present invention realizes the uniform distribution and effective crushing of the materials in the mill by separately driving the main shaft and the grinding ring, so that the materials can be evenly distributed in the mill, the crushing efficiency is high, and the product particle size is fine. Low consumption characteristics.

本发明在磨圈与磨圈套之间采用锥面联接方式来改变磨圈的受力特性,对磨圈施加可调节的预压应力,延长了磨圈使用寿命;由于螺旋辊在主轴的导槽盘内能产生三个自由度的运动,螺旋辊能适应料层厚度变化,可防止卡死和偏磨;磨圈的转动能使磨机内的物料在离心力的作用下沿磨圈内壁均匀分布,防止了螺旋辊与磨圈直接接触,避免了“敲缸”现象的产生;主轴的高速转动可使螺旋辊产生足够大的离心力来粉碎物料,螺旋辊不同的螺距和旋向的组合可使物料受到足够多的挤压粉碎次数,实现物料的有效粉碎,达到所要求的产品粒度。The present invention adopts the conical connection mode between the grinding ring and the grinding ring sleeve to change the force characteristics of the grinding ring, and applies adjustable pre-compression stress to the grinding ring, prolonging the service life of the grinding ring; The movement of three degrees of freedom can be generated in the disc, and the spiral roller can adapt to the change of material layer thickness, which can prevent jamming and partial grinding; the rotation of the grinding ring can make the material in the mill evenly distribute along the inner wall of the grinding ring under the action of centrifugal force , which prevents the direct contact between the spiral roller and the grinding ring, and avoids the phenomenon of "cylinder knocking"; the high-speed rotation of the main shaft can make the spiral roller generate enough centrifugal force to crush the material, and the combination of different pitches and directions of rotation of the spiral roller can make The material is squeezed and crushed enough times to realize the effective crushing of the material and reach the required product particle size.

四、附图说明4. Description of drawings

图1是本发明的一种结构示意图;Fig. 1 is a kind of structural representation of the present invention;

图2是图1的A-A剖面图。Fig. 2 is a sectional view along A-A of Fig. 1 .

五、具体实施方式5. Specific implementation

下面结合附图对本发明的具体实施作进一步说明:The specific implementation of the present invention will be further described below in conjunction with accompanying drawing:

图1是本发明的一种具体实施方式,如图所示,主轴[1]通过轴承水平安装在左轴承座[2]、右轴承座[10]内,右轴承座[10]安装在机架轴承座[13]内,在右轴承座[10]的端部固定安装有传动轮[12],主轴[1]的右端固定安装有传动轮[11];磨圈套[5]分别与左、右轴承座[2]、[10]联接,并支承在托辊[14]上,磨圈套[5]内设置有磨圈[4],磨圈[4]内设置有螺旋辊[6],螺旋辊[6]通过螺旋辊轴承座[7]水平安装在主轴[1]的两个导槽盘[9]内。Fig. 1 is a specific embodiment of the present invention, as shown in the figure, the main shaft [1] is horizontally installed in the left bearing seat [2] and the right bearing seat [10] through the bearing, and the right bearing seat [10] is installed in the machine In the frame bearing seat [13], a transmission wheel [12] is fixedly installed at the end of the right bearing seat [10], and a transmission wheel [11] is fixedly installed at the right end of the main shaft [1]; , the right bearing seat [2], [10] is connected and supported on the idler roller [14], the grinding ring [5] is provided with a grinding ring [4], and the grinding ring [4] is provided with a spiral roller [6] , the helical roller [6] is horizontally installed in the two guide groove discs [9] of the main shaft [1] through the helical roller bearing seat [7].

其中:磨圈[4]与磨圈套[5]之间采用锥面联接,左轴承座[2]的右端面紧压在磨圈[4]的左端面上,磨圈套[5]与左轴承座[2]之间留有间隙并通过调节螺栓[3]联结。Among them: the grinding ring [4] and the grinding ring sleeve [5] are connected by a tapered surface, the right end surface of the left bearing seat [2] is pressed tightly on the left end surface of the grinding ring [4], the grinding ring sleeve [5] and the left bearing There is a gap between the seats [2] and they are connected by adjusting bolts [3].

所述的两个导槽盘[9]固定安装在主轴[1]上,在两个导槽盘[9]的内侧设有与螺旋辊[6]数目相同的矩形导槽。两个导槽盘[9]的内侧分别安装有橡胶弹簧环[8]。在两个导槽盘[9]内安装的螺旋辊[6]的数目为4个,螺旋辊[6]为实心辊,螺距与螺旋旋向均相同。The two guide groove disks [9] are fixedly installed on the main shaft [1], and the inner sides of the two guide groove disks [9] are provided with the same number of rectangular guide grooves as the helical rollers [6]. Rubber spring rings [8] are respectively installed on the inboards of the two guide groove discs [9]. The number of the helical rollers [6] installed in two guide groove discs [9] is 4, and the helical rollers [6] is a solid roller, and the pitch and the helical direction are all the same.

螺旋辊轴承座[7]的左、右二侧面与两个导槽盘[9]的导槽侧面分别相配合,螺旋辊轴承座[7]沿轴向与导槽盘[9]的导槽端面相配合的端面均为圆弧面。The left and right sides of the helical roller bearing seat [7] are matched with the guide groove sides of the two guide groove plates [9] respectively, and the helical roller bearing seat [7] is axially aligned with the guide grooves of the guide groove plate [9]. The matching end faces of the end faces are all arc faces.

当电机通过皮带轮[11]驱动主轴[1],主轴[1]产生图示顺时针方向高速转动(从进料口方向看),另一台电机通过皮带轮[12]驱动磨圈[4]以一定的转速逆时针方向转动时,螺旋辊[6]也将随主轴[1]作顺时针方向公转,在主轴[1]的转矩和磨圈[4]内被磨物料的摩擦阻力作用下,螺旋辊[6]同时产生图示的沿自身轴线的逆时针方向的自转。When the motor drives the main shaft [1] through the pulley [11], the main shaft [1] rotates clockwise at a high speed as shown in the figure (viewed from the direction of the feed inlet), and another motor drives the grinding ring [4] through the pulley [12] to When rotating counterclockwise at a certain speed, the helical roller [6] will also revolve clockwise with the main shaft [1]. , the helical roller [6] produces the self-rotation in the counterclockwise direction along its own axis as shown in the figure at the same time.

在磨机工作过程中,螺旋辊[6]由于离心力的作用始终与磨圈[4]相接触,被磨物料沿磨机左端进料口方向进入磨机后,由于磨圈[4]的转动产生的离心力作用,使物料沿磨圈[4]的内壁均匀分布。高速转动的螺旋辊[6]产生的离心力对物料产生挤压、剪切和研磨作用,从而将物料粉碎。在螺旋辊[6]的螺旋槽的推动作用下,物料在磨圈[4]内壁上沿磨圈[4]的轴向向右运动,然后沿图示的出料口方向排出。During the working process of the mill, the spiral roller [6] is always in contact with the grinding ring [4] due to the centrifugal force. The generated centrifugal force makes the material evenly distributed along the inner wall of the grinding ring [4]. The centrifugal force generated by the high-speed rotating helical roller [6] produces extrusion, shearing and grinding effects on the material, thereby crushing the material. Driven by the spiral groove of the spiral roller [6], the material moves to the right along the axial direction of the grinding ring [4] on the inner wall of the grinding ring [4], and then is discharged along the direction of the discharge port shown in the figure.

本装置由于采用分别驱动主轴[1]和磨圈[4]的传动方式,磨圈[4]的转动可使磨机内的物料在离心力的作用下沿磨圈[4]内壁均匀分布,防止了螺旋辊[6]与磨圈[4]直接接触;主轴[1]的高速转动可使螺旋辊产生足够大的离心力来粉碎物料,并使物料受到足够多的粉碎次数,以达到产品的粒度要求。由于采用了以上措施,从而可使物料在磨机内均匀分布和受到有效的粉碎。Since this device adopts the transmission method of driving the main shaft [1] and the grinding ring [4] separately, the rotation of the grinding ring [4] can make the materials in the mill evenly distributed along the inner wall of the grinding ring [4] under the action of centrifugal force, preventing The helical roller [6] is in direct contact with the grinding ring [4]; the high-speed rotation of the main shaft [1] can make the helical roller generate enough centrifugal force to crush the material, and make the material be crushed enough times to reach the particle size of the product Require. Due to the adoption of the above measures, the materials can be evenly distributed and crushed effectively in the mill.

Claims (8)

1, a kind of horizontal high pressure planet roller mill, it is characterized in that described main shaft [1] is installed in left shaft holder [2], the right bearing seat [10] by the bearing level, right bearing seat [10] is installed in the housing bearing seat [13], be installed with drive [12] in the end of right bearing seat [10], the right-hand member of main shaft [1] is installed with drive [11]; Grinding ring cover [5] connects with left and right bearing block [2], [10] respectively, and be bearing on the carrying roller [14], be provided with grinding ring [4] in the grinding ring cover [5], be provided with propellers [6] in the grinding ring [4], propellers [6] are installed in two channeled disks [9] of main shaft [1] by propellers bearing block [7] level.
2, horizontal high pressure planet roller mill according to claim 1, it is characterized in that adopting between described grinding ring [4] and the grinding ring cover [5] conical surface to connect, the right side of left shaft holder [2] is pressed on the left side of grinding ring [4], leaves the gap between grinding ring cover [5] and the left shaft holder [2] and pass through to regulate bolt [3] to connect.
3, horizontal high pressure planet roller mill according to claim 1 is characterized in that described two channeled disks [9] are fixedly mounted on the main shaft [1], is provided with in the inboard of two channeled disks [9] and the same number of rectangle guide groove of propellers [6].
4, horizontal high pressure planet roller mill according to claim 1, the left and right two side faces that it is characterized in that described propellers bearing block [7] matches respectively with the guide groove side of two channeled disks [9], and propellers bearing block [7] is arc surface with the end face that the guide groove end face of channeled disks [9] matches vertically.
5, according to each described horizontal high pressure planet roller mill in the claim 1,3,4, it is characterized in that the inboard of described two channeled disks [9] is separately installed with rubber spring ring [8].
6, according to each described horizontal high pressure planet roller mill in the claim 1,3,4, the number that it is characterized in that the propellers [6] of installation in described two channeled disks [9] is 3~12, the pitch of propellers [6] or be identical pitch or for the combination of different pitch or be the combination of smooth roll and propellers entirely, the rotary orientation of propellers [6] or identical or on the contrary.
7, horizontal high pressure planet roller mill according to claim 6, it is characterized in that described propellers [6] or for solid roll for roller shell with the axle by thread connection or for roller shell with the axle link by elastic ring.
8, horizontal high pressure planet roller mill according to claim 1 is characterized in that described drive [11], [12] or for belt transmissioning mode or for gear transmission mode or be hydraulic transmission mode.
CNA2005100196658A 2005-10-26 2005-10-26 A horizontal high pressure planetary roller mill Pending CN1748869A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101767045A (en) * 2009-12-31 2010-07-07 章宝祥 Method for producing ultrahigh active pulverized fuel ash and grinding equipment
CN101181697B (en) * 2007-12-11 2010-08-04 武汉理工大学 Double bed horizontal roller mill
CN102327798A (en) * 2011-09-29 2012-01-25 武汉宇格电力设备有限公司 Multilayer planetary roller mill
CN104492533A (en) * 2014-11-27 2015-04-08 太仓圣广仁自动化设备有限公司 Fine powder mill
CN104549655A (en) * 2014-12-29 2015-04-29 一重集团大连设计研究院有限公司 Pressing and grinding device of horizontal roller mill
CN105134134A (en) * 2015-08-18 2015-12-09 华中科技大学 Conveying and rolling device for drilling

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101181697B (en) * 2007-12-11 2010-08-04 武汉理工大学 Double bed horizontal roller mill
CN101767045A (en) * 2009-12-31 2010-07-07 章宝祥 Method for producing ultrahigh active pulverized fuel ash and grinding equipment
CN102327798A (en) * 2011-09-29 2012-01-25 武汉宇格电力设备有限公司 Multilayer planetary roller mill
CN104492533A (en) * 2014-11-27 2015-04-08 太仓圣广仁自动化设备有限公司 Fine powder mill
CN104549655A (en) * 2014-12-29 2015-04-29 一重集团大连设计研究院有限公司 Pressing and grinding device of horizontal roller mill
CN105134134A (en) * 2015-08-18 2015-12-09 华中科技大学 Conveying and rolling device for drilling
CN105134134B (en) * 2015-08-18 2017-08-25 华中科技大学 A kind of drilling well conveying rolling device

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