CN101173089A - Modified PC/ABS alloy - Google Patents
Modified PC/ABS alloy Download PDFInfo
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- CN101173089A CN101173089A CNA2006101231831A CN200610123183A CN101173089A CN 101173089 A CN101173089 A CN 101173089A CN A2006101231831 A CNA2006101231831 A CN A2006101231831A CN 200610123183 A CN200610123183 A CN 200610123183A CN 101173089 A CN101173089 A CN 101173089A
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- butadiene
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Abstract
The invention relates to PC/ABS alloy, which mainly comprises the following components by weight part: 64 to 81 parts of polycarbonate (PC), 7 to 14 parts of acrylonitrile- butadiene- styrol copolymer (ABS), 2 to 5 parts of compatibility agents, 3 to 8 parts of toughening agents, 4 to 8 parts of phosphate ester anti flammability agents, 0.06 to 0.08 parts of sulfonate, 2 to 3 parts of siloxane mixtures, 0.2 to 0.5 parts of polytetrafluoroethylene, and 0.1 to 0.3 parts of antioxidant agents. The invention uses phosphate ester halogen-free anti flammability agent combined with little sulfonate anti flammability agent, thereby greatly reducing the use quantity of the phosphate ester anti flammability agents on the basis of keeping the anti flammability property being not changed. So the mechanical property of the PC/ABS alloy material is improved.
Description
Technical field
The present invention relates to technical field of macromolecules, particularly relate to a kind of PC/ABS alloy formula.
Background technology
PC/ABS (polycarbonate/acrylonitrile-butadiene-phenylethene copolymer) alloy is a kind of good comprehensive properties engineering plastics, have the advantage of PC and ABS concurrently, both had good mechanical property and thermal characteristics, has good moldability again, the characteristics that the stress crack resistant ability is good are suitable for the product of moulding large thin-wall.The PC/ABS alloy is widely used in automotive industry, household electrical appliance, communication equipment such as mobile telephone etc., office equipment such as counter and printer or the like.
When the PC/ABS alloy is used to make electronics zero member, often require material to have flame retardant properties, to this, people adopt the method for adding fire retardant to improve the flame retardant properties of material usually.And the fire retardant that is usually used in fire retardation PC/ABS alloy mainly contains halogenated flame retardants such as ten (or eight) dibromodiphenyl ether, tetrabromo-bisphenol, brominated carbonic ether oligopolymer.On the one hand, use the fire-retardant safety and environmental protection problem that exists of Halogen, the corrosive gases (HCl, HBr etc.) that produces during Halogen fire retardant material thermo-cracking on the other hand even concentration is very low, also may make key part in electronics/electric installation impaired and cause whole plant malfunctioning.Exploitation halogen-free flame retardant PC/ABS alloy is a development in future trend.
In addition, the mechanical strength that adds affiliation reduction material of fire retardant, therefore, under the prerequisite that the combustionproperty that guarantees material meets the demands, the addition of fire retardant is few more good more.
Summary of the invention
In view of above demand, main purpose of the present invention is to provide a kind of modification PC/ABS alloy, and this alloy does not use halogenated flame retardant, helps environmental protection.
For achieving the above object, this kind modification PC/ABS alloy provided by the invention, it mainly comprises following component, is expressed as with parts by weight:
Polycarbonate (PC) 64~81;
Acrylonitrile-butadiene-styrene copolymer (ABS) 7~14;
Compatilizer 2~5;
Toughner 3~8;
Phosphoric acid ester fire retardant 4~8;
Sulfonate 0.06~0.08;
Mixture of siloxanes 2~3
Tetrafluoroethylene 0.2~0.5;
Oxidation inhibitor 0.1~0.3.
Wherein, described compatible agent can be styrene-grafted maleic anhydride (SMA), maleic anhydride graft styrene butadiene-acrylonitrile terpolymer (ABS-g-MAH) etc.
Described toughner can be preferably acrylic acid esters co-polymer etc., for example methyl methacrylate-butadiene-styrene terpolymer (MBS).
Described phosphoric acid ester fire retardant can be triphenylphosphate, triphenyl phosphite etc.
Described oxidation inhibitor can be oxidation inhibitor 2921, antioxidant 1076 etc.
Preferably, modification PC/ABS alloy provided by the invention, calculating by weight comprises following component:
Polycarbonate (PC) 64;
Acrylonitrile-butadiene-styrene copolymer (ABS) 14;
Styrene-grafted maleic anhydride (SMA) 4;
Methyl methacrylate-butadiene-styrene terpolymer (MBS) 8;
Triphenylphosphate 8;
Sulfonate 0.06;
Mixture of siloxanes 2;
Tetrafluoroethylene 0.3;
Oxidation inhibitor 2,921 0.3.
Preferably, modification PC/ABS alloy provided by the invention, calculating by weight comprises following component:
Polycarbonate (PC) 73;
Acrylonitrile-butadiene-styrene copolymer (ABS) 10;
Styrene-grafted maleic anhydride (SMA) 3;
Methyl methacrylate-butadiene-styrene terpolymer (MBS) 5;
Triphenylphosphate 6;
Sulfonate 0.07;
Mixture of siloxanes 3;
Tetrafluoroethylene 0.3;
Oxidation inhibitor 2,921 0.3.
Preferably, modification PC/ABS alloy provided by the invention, calculating by weight comprises following component:
Polycarbonate (PC) 81;
Acrylon-butadiene-styrene copolymer (ABS) 7;
Styrene-grafted maleic anhydride (SMA) 2;
Methyl methacrylate-butadiene-styrene terpolymer (MBS) 3;
Triphenylphosphate 4;
Sulfonate 0.08;
Mixture of siloxanes 3;
Tetrafluoroethylene 0.3;
Oxidation inhibitor 2,921 0.3.
The present invention is when using the phosphoric acid ester halogen-free flame retardants, the sulfonate fire retardant of minute quantity is used in collocation, can keep reducing the consumption of phosphoric acid ester fire retardant greatly on the flame retardant properties basis of invariable, therefore the mechanical property of PC/ABS alloy material also is improved.
Embodiment
Embodiment 1
Take by weighing following material in proportion:
Polycarbonate (PC) 64;
Acrylonitrile-butadiene-styrene copolymer (ABS) 14;
Styrene-grafted maleic anhydride (SMA) 4;
Methyl methacrylate-butadiene-styrene terpolymer (MBS) 8;
Triphenylphosphate 8;
Sulfonate 0.06;
Mixture of siloxanes 2;
Tetrafluoroethylene 0.3;
Oxidation inhibitor 2,921 0.3.
Again this blend composition is passed through mixing granulator in the forcing machine, the gained mixing granulator is made finished product through injection molding, tests its performance then, and its result is as shown in table 1:
Table 1: embodiment 1 gained finished product test result
Project | Testing standard | The PC/ABS modified alloy |
Notched Izod impact strength (KJ/m 2) | GB/T1843-1996 | 60.7 |
Tensile strength (MPa) | GB/T1040-1992 | 61.2 |
Flexural strength (MPa) | GB/T9341-2000 | 96.1 |
Fire-retardant rank | UL94(1.6mm) | V-0 |
Melt mass flow rate (g/10min) | GB/T3682-2000 | 13.3 |
Embodiment 2
Take by weighing following material in proportion:
Polycarbonate (PC) 73;
Acrylonitrile-butadiene-styrene copolymer (ABS) 10;
Styrene-grafted maleic anhydride (SMA) 3;
Methyl methacrylate-butadiene-styrene terpolymer (MBS) 5;
Triphenylphosphate 6;
Sulfonate 0.07;
Mixture of siloxanes 3;
Tetrafluoroethylene 0.3;
Oxidation inhibitor 2,921 0.3.
Again this blend composition is passed through mixing granulator in the forcing machine, the gained mixing granulator is made finished product through injection molding, tests its performance then, and its result is as shown in table 2:
Table 2: embodiment 2 gained finished product test results
Project | Testing standard | The PC/ABS modified alloy |
Notched Izod impact strength (KJ/m 2) | GB/T1843-1996 | 68.9 |
Tensile strength (MPa) | GB/T1040-1992 | 60.2 |
Flexural strength (MPa) | GB/T9341-2000 | 94.3 |
Fire-retardant rank | UL94(1.6mm) | V-0 |
Melt mass flow rate (g/10min) | GB/T3682-2000 | 10.5 |
Embodiment 3
Take by weighing following material in proportion:
Polycarbonate (PC) 81;
Acrylonitrile-butadiene-styrene copolymer (ABS) 7;
Styrene-grafted maleic anhydride (SMA) 2;
Methyl methacrylate-butadiene-styrene terpolymer (MBS) 3;
Triphenylphosphate 4;
Sulfonate 0.08;
Mixture of siloxanes 3;
Tetrafluoroethylene 0.3;
Oxidation inhibitor 2,921 0.3.
Again this blend composition is passed through mixing granulator in the forcing machine, the gained mixing granulator is made finished product through injection molding, tests its performance then, and its result is as shown in table 3:
Table 3: embodiment 3 gained finished product test results
Project | Testing standard | The PC/ABS modified alloy |
Notched Izod impact strength (KJ/m 2) | GB/T1843-1996 | 76.8 |
Tensile strength (MPa) | GB/T1040-1992 | 62.2 |
Flexural strength (MPa) | GB/T9341-2000 | 95.8 |
Fire-retardant rank | UL94(1.6mm) | V-0 |
Melt mass flow rate (g/10min) | GB/T3682-2000 | 9.25 |
Above embodiment is the detailed description that the present invention is done.Notice that these embodiments are not in order to limit the present invention, for those skilled in the art, the improvement of being made and additional should be considered as within protection scope of the present invention without departing from the spirit of the invention.
Claims (8)
1. a modification PC/ABS alloy is characterized in that, mainly comprises following component, is expressed as with parts by weight:
Polycarbonate (PC) 64~81;
Acrylonitrile-butadiene-styrene copolymer (ABS) 7~14;
Compatilizer 2~5;
Toughner 3~8;
Phosphoric acid ester fire retardant 4~8;
Sulfonate 0.06~0.08;
Mixture of siloxanes 2~3
Tetrafluoroethylene 0.2~0.5;
Oxidation inhibitor 0.1~0.3.
2. modification PC/ABS alloy according to claim 1 is characterized in that, described compatilizer can be styrene-grafted maleic anhydride (SMA), maleic anhydride graft styrene butadiene-acrylonitrile terpolymer (ABS-g-MAH) etc.
3. modification PC/ABS alloy according to claim 1 is characterized in that described toughner can be preferably acrylic acid esters co-polymer etc.
4. modification PC/ABS alloy according to claim 1 is characterized in that described phosphoric acid ester fire retardant can be triphenylphosphate, triphenyl phosphite etc.
5. modification PC/ABS alloy according to claim 1 is characterized in that described oxidation inhibitor can be oxidation inhibitor 2921, antioxidant 1076 etc.
6. according to any described modification PC/ABS alloy of claim 1-5, it is characterized in that its screening formulation calculates by weight and comprises following component:
Polycarbonate (PC) 64;
Acrylonitrile-butadiene-styrene copolymer (ABS) 14;
Styrene-grafted maleic anhydride (SMA) 4;
Methyl methacrylate-butadiene-styrene terpolymer (MBS) 8;
Triphenylphosphate 8;
Sulfonate 0.06;
Mixture of siloxanes 2;
Tetrafluoroethylene 0.3;
Oxidation inhibitor 2,921 0.3.
7. according to any described modification PC/ABS alloy of claim 1-5, it is characterized in that its screening formulation calculates by weight and comprises following component:
Polycarbonate (PC) 73;
Acrylonitrile-butadiene-styrene copolymer (ABS) 10;
Styrene-grafted maleic anhydride (SMA) 3;
Methyl methacrylate-butadiene-styrene terpolymer (MBS) 5;
Triphenylphosphate 6;
Sulfonate 0.07;
Mixture of siloxanes 3;
Tetrafluoroethylene 0.3;
Oxidation inhibitor 2,921 0.3.
8. according to any described modification PC/ABS alloy of claim 1-5, it is characterized in that its screening formulation calculates by weight and comprises following component:
Polycarbonate (PC) 81;
Acrylonitrile-butadiene-styrene copolymer (ABS) 7;
Styrene-grafted maleic anhydride (SMA) 2;
Methyl methacrylate-butadiene-styrene terpolymer (MBS) 3;
Triphenylphosphate 4;
Sulfonate 0.08;
Mixture of siloxanes 3;
Tetrafluoroethylene 0.3;
Oxidation inhibitor 2,921 0.3.
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CN2006101231831A CN101173089B (en) | 2006-10-31 | 2006-10-31 | Modified PC/ABS alloy |
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CN101173089B CN101173089B (en) | 2011-05-04 |
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CN101418118B (en) * | 2008-12-05 | 2011-04-27 | 北京化工大学 | Halogen-free flame retardant PC/ABS alloy and preparation method thereof |
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