CN101164709B - Oil-storage tank bottom sediment silt mechanized cleaning system - Google Patents
Oil-storage tank bottom sediment silt mechanized cleaning system Download PDFInfo
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- CN101164709B CN101164709B CN2006100695237A CN200610069523A CN101164709B CN 101164709 B CN101164709 B CN 101164709B CN 2006100695237 A CN2006100695237 A CN 2006100695237A CN 200610069523 A CN200610069523 A CN 200610069523A CN 101164709 B CN101164709 B CN 101164709B
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Abstract
The present invention provides a mechanical cleaning system for cleaning storage tank bottom filled silt-sand. It is characterized by that said mechanical cleaning system includes amphibious armoured excavating machine, high-pressure cleaning device, camera head, slurry pump, pipeline wrapping head, silt-sand transportation car, remote operation control consol, GPS display screen and infrared real-time image-forming monitoring device; in which the camera head is mounted on the amphibious armoured excavating machine, its output end is respectively connected with GPS display screen and infrared real-time image-forming monitoring device by means of remove operation control consol; the high-pressure cleaning device is mounted on the amphibious armoured excavating machine, and its nozzle is directed forwards.
Description
Technical field
The invention provides a kind of oil-storage tank bottom sediment silt mechanized cleaning system, belong to and recover the oil and the petroleum machinery technical field.
Background technology
Crude oil storage tank is in accumulating is produced for a long time, heavy oil components such as the impurity in the oil product, the grains of sand, earth, heavy metal salt and paraffin and asphalitine can be because difference in specific gravity and natural subsidence, be accumulated in tank bottom, form not only black but also thick colloid substance layer, be the oil tank bed mud.Bottom greasy filth increases along with the growth of continuous accumulating time, in the course of time, causes dischargeable capacity to reduce, and has a strong impact on the accumulating production of oil tank, must regularly remove.
The bed mud of oil storage tank alluvial at present Removal Technology side is by mainly containing:
(1) the manual clear pot process of manpower: shortcoming is that the labour intensity of operating worker is big, and operating environment is abominable, and danger is very high, and clear jar is long in time limit, and the environmental pollution that causes is also very big.
(2) the clear pot process of Circulation and Hot Oil Spray: this method is to adopt crude oil of the same race as solvent naphtha deposit to be covered fully, then by heater or heat exchanger heats, deposit is warmed up to more than its molten point, the deposit dissolving is distributed in the solvent naphtha, to fully stir in this process, to promote flowing of solvent naphtha.This method needs a large amount of thermals source, not too is suitable for containing the oil storage tank in the oil-poor oil field of big water gaging and silt.
(3) the clear pot process of machinery: a mechanism of doing clear jar of research of machinery abroad has a lot, more representational have following several:
Japan's COW purging system: the COW technical process is: the crude oil that will be cleaned earlier in the petroleum tank all pours in another oil tank, simultaneously nozzle is installed on the manhole of the pillar mouth of tank deck or tank skin, connects nozzle, pump and oil supply tank with pipeline.With crude oil of the same race as cleaning agent.Fill a jar interior space with nitrogen then, and enable the gas concentration monitor in the cleaning overall process.To clean oil pump to nozzle by high-pressure pump, and it be concentrated spray, with broken deposit and with its dissolving.Sludge after the recovery separate dissolved is got rid of it by drain valve and filter, and isolated wash oil is returned oil supply tank.Clean through twice crude oil jet cleaning and a hot water jet, the only remaining solid residue that is formed by sand, iron rust and carbonaceous material only needs manual removal work seldom in jar.
The automatically clear can system of an ancient multi-purpose station: for the silt of alluvial at the bottom of jar, adopt manifold network technology (patented technology), utilize submerged jets to evoke the silt of bottom settlings, it is extracted out by suction nozzle.Calculate on the basis that reaches the mud property research in waterpower, formulate the layout of manifold at the bottom of jar, opening mode etc. are laid the bull pipe network in the settling tank bottom.Jar gut line can airtight operation under situation about not stopping production, reliably with the oily sediment sucking-off that settles down at the bottom of the jar.The characteristics of this cover system are when making oil storage tank, and the bull pipe network is set in the bottom in advance, the cleaning part silt of can realizing not stopping production when not needing tank body to safeguard.
Thailand BLABO system of Ford technology company: the displacement pump and the centrifugal pump that utilize its patent shower nozzle and be used alternatingly, set up the inside and outside systemic circulation of distinctive tank body, realize cleaning the storage automatically, go out clearly automatically tank bottom oil sludge.
Zhenghai refinery company oil tank bed mud cleaning technique: refinery company in Zhenghai adopts the oil tank bed mud of the supporting assembling of home equipment to be processed into covering device and adopts artificial clear jar method, with the oil tank bed mud from the tank bottom plug-flow to collecting mud sump, deliver to the rough segmentation jar with screw pump and add the hot spiral-flow rough segmentation.
In sum, external application machineization and automaticity higher system, major part is to safeguard at the oil storage tank of low wet oil wellblock, resource reclaim and sewage disposal aspect have certain advantage, but not exclusively be applicable to the oil storage tank in the oil well district that water and sediment charge are higher; And the oil storage tank of domestic considerable part still adopts artificial cleaning, does not reach the engineering and the specification requirement of duration, efficient, environment, safety.
Summary of the invention
The purpose of this invention is to provide a kind of oil-storage tank bottom sediment silt mechanized cleaning system that can overcome above-mentioned defective, safe, reliable, convenient, little, excellent working performance to the degree of injury of tank body.Its technical scheme is:
A kind of oil-storage tank bottom sediment silt mechanized cleaning system, it is characterized in that: comprise amphibious armoring excavator, high-pressure cleaning device, camera, slush pump, the pipeline wrapping head, the silt carrier loader, remote operation console, GPS display screen and infrared real time imagery watch-dog, wherein camera is installed on the amphibious armoring excavator, its output connects GPS display screen and infrared real time imagery supervising device respectively through remote operation console, high-pressure cleaning device is installed on the amphibious armoring excavator, its nozzle alignment the place ahead, the silt output of amphibious armoring excavator is successively through slush pump, the pipeline wrapping head is communicated with the silt carrier loader;
Amphibious armoring excavator comprises amphibious panzer, be separately installed with the uncovered silt concentration chamber in top on the vehicle frame of panzer, panoramic table and excavator, wherein panoramic table is installed in the front end of vehicle frame through floating bearing, its top is equipped with camera, the two ends of angling cylinder respectively with panoramic table, hinged the linking of preceding outer wall of silt concentration chamber, excavator adopts bucket dredger, comprise a pair of last cylinder and the bottom roll that is installed in the support two ends and can regulates tensile force, chain between the two, be fixed on the some scraper bowls on the chain and be installed in the interior motor of cylinder, the power output shaft of motor is fixedlyed connected with the rotating shaft of last cylinder, one fixing point of support is coaxial fixing with panoramic table, hinged the linking in piston rod end of its another fixing point and hoist cylinder, the other end of hoist cylinder and the lower end of panoramic table are hinged, last cylinder is positioned at the top of silt concentration chamber, the uncovered below that is undertaken in scraper bowl of silt concentration chamber.The piston rod of telescopic lifting oil cylinder can make excavator rotate in same vertical plane around axle, regulates the height and the degree of depth excavated; The piston rod of flexible angling cylinder can make panoramic table drive excavator and swing in same horizontal plane, and then adjust the excavation breadth of oily excavator; The chain of band scraper bowl excavates silt and be transported in the silt concentration chamber when rotating counterclockwise, and is mixed by the silt of slush pump after the dilution of draw mud mouth suction, is transferred out by slurry pipeline by slush pump again;
High-pressure cleaning device comprises high-pressure hydraulic pump, hydraulic giant, vavuum pump and suction nozzle with battery unit, wherein high-pressure hydraulic pump and vavuum pump are installed on the vehicle frame of panzer, the vacuum delivery side of pump is communicated with the silt concentration chamber, its input termination suction nozzle with battery unit, suction nozzle with battery unit is arranged at the front end of vehicle frame, a little more than the bottom of panzer, the hydraulic giant that is connected with high-pressure hydraulic pump is arranged on the vehicle frame front end to its suction nozzle with battery unit downwards, the place ahead of its nozzle alignment suction nozzle with battery unit.Hydraulic giant sprays by high-pressure hydraulic pump carries the water under high pressure of coming, and dilution and flushing excavator excavate the remaining silt in back, and the silt after the dilution is transported in the silt concentration chamber by slush pump, and the mud that excavates and be transported in the silt concentration chamber with bucket dredger mixes;
The pipeline wrapping head comprises the container that bearing is rack-mount, the upper end sidewall of container is provided with inlet, its bottom is provided with outlet, the outlet of silt concentration chamber is through the slush pump slurry carrier pipe that grafts clay, slurry pipeline is coiled on the pipeline wrapping head, inlet on its terminal connection container upper end sidewall, the outlet of container bottom is communicated with the silt carrier loader through slurry pipeline.The pipeline wrapping head is used to twine slurry pipeline, makes slurry pipeline follow wheeled digging machine automatically and advances, retreats, turns, and slurry pipeline is folding or meet with and roll when preventing that the oil truck desilting from retreating.
Described oil-storage tank bottom sediment silt mechanized cleaning system, panzer adopt the sprocket-type walking mechanism, and that the walking chain adopts is high-strength, high-ductility rubber is manufactured, the burning things which may cause a fire disaster that may cause with damage at the bottom of avoiding metal walking chain to jar and intermetallic friction.
Its operation principle is: the utilization camera, GPS display device and infrared real time imagery watch-dog, under the condition of operative employee away from oil storage tank, the panzer that Long-distance Control can be carried out tunnel formula operation enters the oil field oil storage tank, wheeled digging machine rotates counterclockwise, shoal materials digs in the scraper bowl successively, scraper bowl runs to cylinder with chain, the silt that excavates during upset is downwards poured the uncovered silt concentration chamber in upper end into, silt under the effect of slush pump in the silt concentration chamber is successively through slurry pipeline, wrapping head, be delivered to the silt carrier loader, so the shoal materials at the bottom of the oil storage tank cleaned out.After silt cleans out, perhaps in the scale removal process, the shoal materials that high-pressure cleaning device will adhere on oil storage tank bottom surface and the wall washes, and is drawn in the silt concentration chamber, together be transported in the silt carrier loader 7 by slurry pipeline and transport, oil storage tank is cleaned up.
The present invention compared with prior art, it is big to have overcome the manual clear pot process labour intensity of manpower, operating environment is abominable, dangerous high, the clear pot process of inefficient defective and Circulation and Hot Oil Spray needs a large amount of thermals source, not too be suitable for containing the defective that the oil storage tank in the oil-poor oil field of big water gaging and silt cleans, safety, reliably, convenient, degree of injury to tank body is very little, environmental pollution is few, construction environment is required low (as not needing special thermal source etc.), efficient height (per hour can clean out about 10 tons of silts), excellent working performance is present comparatively desirable oil storage tank shoal materials cleaning device.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation of pipeline wrapping head of the present invention;
Fig. 3 is the structural representation that panoramic table of the present invention and vehicle frame are installed through floating bearing.
The specific embodiment
1, silt 2, oil storage tank 3, panzer 4, camera 5, slush pump 6, pipeline wrapping head 7, silt carrier loader 8, remote operation console 9, GPS display screen 10, infrared real time imagery watch-dog 11, signal pipeline 12, nozzle 13, vehicle frame 14, silt concentration chamber 15, panoramic table 16, floating bearing 17, angling cylinder 18,31 supports 19, last cylinder 20, bottom roll 21, chain 22, scraper bowl 23, motor 24, hoist cylinder 25, holder 26, axle 27, high-pressure hydraulic pump 28, hydraulic giant 29, vavuum pump 30 suction nozzle with battery unit 32, container 33, inlet 34, outlet 35, slurry pipeline 36, walking chain 37, bearing 38, hairspring spring 39, backplate
In the embodiment shown in Fig. 1～3: the walking chain of amphibious panzer 3 adopts high-strength, high-ductility rubber is manufactured, the burning things which may cause a fire disaster that may cause with damage at the bottom of avoiding metal walking chain to jar and intermetallic friction, be separately installed with the uncovered silt concentration chamber 14 in top on its vehicle frame 13, panoramic table 15 and excavator, wherein panoramic table 15 is installed in the front end of vehicle frame 13 through floating bearing 16, its top is equipped with camera 4, the output of camera 4 connects GPS display screen 9 and infrared real time imagery watch-dog 10 respectively through remote operation console 8, real-time excavation with silt in the oil storage tank 1, the cleaning situation feeds back to GPS display screen 9 and infrared real time imagery watch-dog 10, to realize Long-distance Control.Be provided with holder 25 on the preceding outer wall of silt concentration chamber 14 and the side ancient piece of jade, round, flat and with a hole in its centre of panoramic table 15, the end of angling cylinder 17 and tailpiece of the piston rod respectively through axle 26 be fixed on the preceding outer wall of silt concentration chamber 14 and holder 25 hinged the linking on the panoramic table 15 side ancient piece of jade, round, flat and with a hole in its centres, the two ends of angling cylinder 17 respectively with panoramic table 15, hinged the linking of preceding outer wall of silt concentration chamber 14, excavator adopts bucket dredger, comprise a pair of last cylinder 19 and the bottom roll 20 that is installed in support 18 two ends and can regulates tensile force, chain 21 between the two, be fixed on some scraper bowls 22 and the motor 23 that is installed in the cylinder 19 on the chain 21, the power output shaft of motor 23 is fixedlyed connected with the rotating shaft of last cylinder 19, one fixing point of support 18 is fixing with panoramic table 15 coaxial 26, hinged the linking in piston rod end of its another fixing point and hoist cylinder 24, the other end of hoist cylinder 24 is through axle 26 and holder 25 hinged the linking that are arranged on panoramic table 15 lower ends, last cylinder 19 is positioned at the top of silt concentration chamber 14, the uncovered below that is undertaken in scraper bowl 22 of silt concentration chamber 14.The piston rod of telescopic lifting oil cylinder 24 can make excavator rotate in same vertical plane around axle 26, regulates the height and the degree of depth excavated; The piston rod of flexible angling cylinder can make panoramic table drive excavator and swing in same horizontal plane, and then adjust the excavation breadth of oily excavator; When the chain 21 of band scraper bowl 22 rotates counterclockwise, silt is excavated and is transported in the silt concentration chamber 14, high-pressure cleaning device comprises high-pressure hydraulic pump 27, hydraulic giant 28, vavuum pump 29 and suction nozzle with battery unit 30, wherein high-pressure hydraulic pump 27 and vavuum pump 29 are installed on the vehicle frame 13 of panzer 3, the output of vavuum pump 29 is communicated with silt concentration chamber 14, its input termination suction nozzle with battery unit 30, suction nozzle with battery unit 30 is arranged at the front end of vehicle frame 13, its suction nozzle with battery unit 30 downward bottoms a little more than panzer 3, the hydraulic giant 28 that is connected with high-pressure hydraulic pump 27 is arranged on vehicle frame 13 front ends, and its nozzle 12 is aimed at the place ahead of suction nozzle with battery unit 30.Hydraulic giant 28 sprays by high-pressure hydraulic pump 27 carries the water under high pressure of coming, dilution and flushing excavator excavate the remaining silt in back, silt after the dilution is transported in the silt concentration chamber 14 by slush pump 5, the mud that excavates and be transported in the silt concentration chamber 14 with bucket dredger mixes, and is transferred out by slurry pipeline 35 by slush pump 5.Pipeline wrapping head 6 comprises through bearing 37 and is installed in container 32 on the support 31, the upper end sidewall of container 32 is provided with inlet 33, its bottom is provided with outlet 34, the outlet of silt concentration chamber 14 is grafted clay through slush pump 5 and is starched carrier pipe 35, slurry pipeline 35 is coiled on the pipeline wrapping head 6, inlet 33 on its terminal connection container 32 upper end sidewalls, the outlet 34 of container 32 bottoms is communicated with silt carrier loader 7 through slurry pipeline 35, pipeline wrapping head 6 is used to twine slurry pipeline 35, making slurry pipeline 35 follow wheeled digging machine automatically advances, retreat, turn, slurry pipeline 35 is folding or meet with and roll when preventing that the oil truck desilting from retreating.
Claims (2)
1. oil-storage tank bottom sediment silt mechanized cleaning system, it is characterized in that: comprise amphibious armoring excavator, high-pressure cleaning device, camera (4), slush pump (5), pipeline wrapping head (6), silt carrier loader (7), remote operation console (8), GPS display screen (9) and infrared real time imagery watch-dog (10), wherein camera (4) is installed on the amphibious armoring excavator, and its output connects GPS display screen (9) and infrared real time imagery watch-dog (10) respectively through remote operation console (8); High-pressure cleaning device is installed on the amphibious armoring excavator, and its nozzle (12) is aimed at the place ahead, and the silt output of amphibious armoring excavator is communicated with silt carrier loader (7) through slush pump (5), pipeline wrapping head (6) successively; Amphibious armoring excavator comprises amphibious panzer (3), be separately installed with the uncovered silt concentration chamber (14) in top on the vehicle frame (13) of panzer (3), panoramic table (15) and excavator, wherein panoramic table (15) is installed in the front end of vehicle frame (13) through floating bearing (16), its top is equipped with camera (4), the two ends of angling cylinder (17) respectively with panoramic table (15), hinged the linking of preceding outer wall of silt concentration chamber (14), excavator adopts bucket dredger, comprise a pair of last cylinder (19) and the bottom roll (20) that is installed in support (18) two ends and can regulates tensile force, chain between the two (21), be fixed on the some scraper bowls (22) on the chain (21) and be installed in the interior motor (23) of cylinder (19), the power output shaft of motor (23) is fixedlyed connected with the rotating shaft of last cylinder (19), one fixing point of support (18) is coaxial fixing with panoramic table (15), hinged the linking in piston rod end of its another fixing point and hoist cylinder (24), the lower end of the other end of hoist cylinder (24) and panoramic table (15) is hinged, last cylinder (19) is positioned at the top of silt concentration chamber (14), the uncovered below that is undertaken in scraper bowl (22) of silt concentration chamber (14); High-pressure cleaning device comprises high-pressure hydraulic pump (27), hydraulic giant (28), vavuum pump (29) and suction nozzle with battery unit (30), wherein high-pressure hydraulic pump (27) and vavuum pump (29) are installed on the vehicle frame (13) of panzer (3), the output of vavuum pump (29) is communicated with silt concentration chamber (14), it imports termination suction nozzle with battery unit (30), suction nozzle with battery unit (30) is arranged at the front end of vehicle frame (13), its suction nozzle with battery unit (30) is downwards a little more than the bottom of panzer (3), the hydraulic giant (28) that is connected with high-pressure hydraulic pump (27) is arranged on vehicle frame (13) front end, and its nozzle (12) is aimed at the place ahead of suction nozzle with battery unit (30); Pipeline wrapping head (6) comprises that bearing is installed in the container (32) on the support (31), the upper end sidewall of container (32) is provided with inlet (33), its bottom is provided with outlet (34), the outlet of silt concentration chamber (14) is grafted clay through slush pump (5) and is starched carrier pipe (35), slurry pipeline (35) is coiled on the pipeline wrapping head (6), inlet (33) on its terminal connection container (32) upper end sidewall, the outlet (34) of container (32) bottom is communicated with silt carrier loader (7) through slurry pipeline (35).
2. oil-storage tank bottom sediment silt mechanized cleaning system as claimed in claim 2 is characterized in that: panzer (3) adopts the sprocket-type walking mechanism, and walking chain (36) employing is high-strength, high-ductility rubber is manufactured.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006100695237A CN101164709B (en) | 2006-10-19 | 2006-10-19 | Oil-storage tank bottom sediment silt mechanized cleaning system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006100695237A CN101164709B (en) | 2006-10-19 | 2006-10-19 | Oil-storage tank bottom sediment silt mechanized cleaning system |
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| CN101164709A CN101164709A (en) | 2008-04-23 |
| CN101164709B true CN101164709B (en) | 2010-04-21 |
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| CN2006100695237A Expired - Fee Related CN101164709B (en) | 2006-10-19 | 2006-10-19 | Oil-storage tank bottom sediment silt mechanized cleaning system |
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Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101989078B (en) * | 2009-08-03 | 2013-04-10 | 天津职业技术师范大学 | PLC based automatic control system of robot for cleaning oil storage tank |
| KR101042932B1 (en) * | 2010-06-22 | 2011-06-20 | 신강하이텍(주) | Polluted soil cultivation apparatus having underground jetting tube attached to backhoe |
| CN102441549A (en) * | 2011-12-22 | 2012-05-09 | 唐山天赫钛业有限公司 | Method for removing mud out of titanium-tetrachloride storage tank in production process of titanium tetrachloride |
| CN103256055B (en) * | 2013-05-11 | 2015-07-01 | 山西东华机械有限公司 | Bearing type rotary table for bottom cleaning machine |
| CN103526794A (en) * | 2013-10-30 | 2014-01-22 | 山东理工大学 | Rotary road building equipment |
| CN106854849A (en) * | 2017-03-01 | 2017-06-16 | 重庆而为路面材料有限公司 | Composable, moveable bitumen concrete production system |
| CN109092827B (en) * | 2018-08-30 | 2021-01-22 | 中国石油化工股份有限公司 | Oil storage tank bottom desanding device |
| CN111443020B (en) * | 2020-06-17 | 2020-09-08 | 天宇利水信息技术成都有限公司 | Sensor for monitoring sediment content of water body |
| CN112007925A (en) * | 2020-08-04 | 2020-12-01 | 江苏兴达钢帘线股份有限公司 | Online sludge cleaning device for wet-drawing machine tool and application method thereof |
| CN114908692B (en) * | 2022-05-13 | 2023-05-02 | 中国海洋大学 | Automatic variable-angle ditching device for high-strength rock |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1238246A (en) * | 1999-05-19 | 1999-12-15 | 辽河石油勘探局兴隆台采油厂 | Technology and apparatus for cleaning oil tank |
| CN2641134Y (en) * | 2003-09-26 | 2004-09-15 | 伍邦理 | Pipe conveying type digging machine for small revervoir |
| CN1696418A (en) * | 2005-07-07 | 2005-11-16 | 孙孝庆 | Scraper blade type dredger |
-
2006
- 2006-10-19 CN CN2006100695237A patent/CN101164709B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1238246A (en) * | 1999-05-19 | 1999-12-15 | 辽河石油勘探局兴隆台采油厂 | Technology and apparatus for cleaning oil tank |
| CN2641134Y (en) * | 2003-09-26 | 2004-09-15 | 伍邦理 | Pipe conveying type digging machine for small revervoir |
| CN1696418A (en) * | 2005-07-07 | 2005-11-16 | 孙孝庆 | Scraper blade type dredger |
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| CN101164709A (en) | 2008-04-23 |
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