Summary of the invention
The objective of the invention is to overcome above-mentioned existing disadvantages of background technology part, and a kind of water-base type wax mould cleaning agent is provided.
Another object of the present invention provides a kind of preparation method who prepares this water-base type wax mould cleaning agent.
The objective of the invention is to reach: water-base type wax mould cleaning agent by following measure, it comprises polyoxyethylene nonylphenol ether, cocoanut fatty acid diethanolamide, trichloroethane, aliphatic acid polyethenoxy ether vitriol, ethanol, pure water, the consumption of described polyoxyethylene nonylphenol ether is that the consumption of 10-15 weight part, cocoanut fatty acid diethanolamide is that 8-12 weight part, trichloroethane consumption are that the consumption of 2-5 weight part, aliphatic acid polyethenoxy ether vitriol is that 10-18 weight part, consumption of ethanol are the 1-2 weight part, and the pure water consumption is the 20-30 weight part.
Prepare the method for above-mentioned water-base type wax mould cleaning agent, it comprises the steps:
1, each raw material is weighed,
2, promoting agent cocoanut fatty acid diethanolamide, trichloroethane and aliphatic acid polyethenoxy ether vitriol are mixed,
3, add solvent pure water homogeneous and disperse,
4, add the emulsifying agent polyoxyethylene nonylphenol ether,
5, drip the neutralization of auxiliary agent ethanol,
6, under 60-80 degree temperature, to stir with 600 rev/mins of speed, the time is 50-70 minute, gained solution is water-base type wax mould cleaning agent.
Traditional wax-pattern cleaning material passes through with organic solvent (acetone, MEK), and cleaning performance is better, but unavoidably has drawback: 1, boiling point is low, has great security risk in inflammable and explosive, transportation, storage, the production process; 2, volatility is big, strong smell, and exciting eye, nose and the upper respiratory tract, irritated situation can appear in toxic side effect, and the work situation Air quality is poor, and workers ' health is worked the mischief; 3, behind the residual liquid discharge, water resources and soil all there is certain harm.
MEK cleaning agent of wax mould performance index:
Index name |
Index |
MEK content % |
≥99.7 |
Relative density (20/4 ℃) |
0.8054 |
Moisture % |
≤0.1 |
Acidity wt% |
≤0.001 |
Flash-point (open cup) ℃ |
-6 |
Naturally ℃ |
515.6 |
Boiling point ℃ |
79.6±0.5 |
Specific refractory power |
1.3788 |
The present invention substitutes organic solvent with aq. type emulsion clean-out system, has advantages such as superpower activity, tasteless, nontoxic, no burn into machining oil is strong, washing is stable, and hanging is effective.
Safe and reliable, energy-efficient, washing effect is good, and it is obvious to reduce the cleaning cost simultaneously, has greatly improved productivity, and market application foreground is wide, excellent product performance.
Water-base type wax mould cleaning agent performance index of the present invention
Index name |
Index |
Outward appearance |
Milky white liquid, evenly not stratified, there is not precipitation |
PH value |
6-8 (neutrality) |
Proportion |
1.08 |
Working substance content (%) |
≥46 |
Cleaning performance |
Machining oil power is strong, and soil dispersion is fast, the wax-pattern any surface finish |
Cleansing power washing oil rate % weighting method |
≥99 |
Flash-point |
Do not have |
Boiling point |
96℃ |
Corrodibility |
Do not have |
Toxicity |
Do not have |
From above performance index as can be seen, MEK (CAS 78-93-3), belong to and very easily fire toxic liquid, suction can make mucous membrane irriates such as human eye, nose, larynx, upper respiratory tract infection and causing inflammation, long-term contact to the people can vomit, out of breath, spasm even the stupor or the temporary disturbance of consciousness, have a strong impact on the healthy of direct labor.Behind the residual liquid discharge, atmosphere, soil, vegetation, water body all there is certain destruction.
In sum, excellent product performance of the present invention, comparative advantages are superior, and social benefit and economic benefit are obvious.
Embodiment
Describe performance of the present invention in detail below in conjunction with accompanying drawing, but they do not constitute limitation of the invention, only give an example.
Consult accompanying drawing as can be known: water-base type wax mould cleaning agent of the present invention, it comprises polyoxyethylene nonylphenol ether, cocoanut fatty acid diethanolamide, trichloroethane, aliphatic acid polyethenoxy ether vitriol, ethanol, pure water, and the consumption of described polyoxyethylene nonylphenol ether is that the consumption of 10-15 weight part, cocoanut fatty acid diethanolamide is that 8-12 weight part, trichloroethane consumption are that the consumption of 2-5 weight part, aliphatic acid polyethenoxy ether vitriol is that 10-18 weight part, consumption of ethanol are that 1-2 weight part, pure water consumption are the 20-25 weight part.
Prepare the method for above-mentioned water-base type wax mould cleaning agent, it comprises the steps:
1, each raw material is weighed,
2, promoting agent cocoanut fatty acid diethanolamide, trichloroethane and aliphatic acid polyethenoxy ether vitriol are mixed,
3, add solvent pure water homogeneous and disperse,
4, add the emulsifying agent polyoxyethylene nonylphenol ether,
5, add the neutralization of auxiliary agent ethanol,
6, under 60-80 degree temperature, to stir with 600 rev/mins of speed, the time is 50-70 minute, gained solution is water-base type wax mould cleaning agent.
Water-base type wax mould cleaning agent of the present invention has following characteristics:
1, scientific formula: with nontoxic free from corrosion emulsifying agent, tensio-active agent, auxiliary agent, pure water is system component, and the science modulation is a kind of high performance cleaning agent of wax mould, and more than screening draws prescription through science.
2, adopt water-dispersion physics synthetic technology: raw material makes high-performance and superpower active water-base type wax mould cleaning agent by composite, homogeneous, dropping, high-speed stirring, emulsification, neutralization.
Water-base type wax mould cleaning agent performance characteristics of the present invention is: nontoxic, the no burn into of white emulsifying aq does not have volatilization, soluble in water; molecular particle and water energy homodisperse; have remarkable stability, perviousness, cutting oiliness, to the thickening property of water, soil dispersion and skin care.
Water-base type wax mould cleaning agent of the present invention detects through Switzerland Hong Kong notary company limited, and every safety, environmental protection index data symbols merge the standard that is better than the current international practice.
Result of use: excellent product performance of the present invention, not only simplify working process easy construction and reducing production costs obviously.This product before use can be according to the requirement of foundry goods precision, blend water by different ratios and mix and use, and after tested, one group of vegetable wax mould only needs 3-5 once to clean second to finish, and it is thorough to remove greasy dirt, and the wax-pattern hanging is effective.Through the contrast experiment relatively: on equivalent amount, product of the present invention is bigger by about 300% than the group tree quantity that MEK cleans, and one well matchedly once expects about 5000 groups of trees capable of washing, and with the MEK cleaning of equivalent amount, the general 1600-2000 of cleaning group is set and will be changed, and comprehensive comparative advantages are obvious.
Embodiment 1
Water-base type wax mould cleaning agent, it comprises polyoxyethylene nonylphenol ether, cocoanut fatty acid diethanolamide, trichloroethane, aliphatic acid polyethenoxy ether vitriol, ethanol, pure water, and the consumption of described polyoxyethylene nonylphenol ether is that the consumption of 11 weight parts, cocoanut fatty acid diethanolamide is that 11.5 weight parts, trichloroethane consumption are that the consumption of 2.5 weight parts, aliphatic acid polyethenoxy ether vitriol is that 10 weight parts, consumption of ethanol are that 1.5 weight parts, pure water consumption are 23 weight parts.
The preparation method is as follows:
1, each raw material is weighed,
2, with promoting agent cocoanut fatty acid diethanolamide, trichloroethane and aliphatic acid polyethenoxy ether vitriol, mix,
3, add solvent pure water homogeneous and disperse,
4, add the emulsifying agent polyoxyethylene nonylphenol ether,
5, add the neutralization of auxiliary agent ethanol,
6, under 60 degree temperature, stir with 600 rev/mins of speed, the time is 50 minutes, and gained solution is water-base type wax mould cleaning agent.
Embodiment 2
Water-base type wax mould cleaning agent, it comprises polyoxyethylene nonylphenol ether, cocoanut fatty acid diethanolamide, trichloroethane, aliphatic acid polyethenoxy ether vitriol, ethanol, pure water, and the consumption of described polyoxyethylene nonylphenol ether is that the consumption of 14 weight parts, cocoanut fatty acid diethanolamide is that 9 weight parts, trichloroethane consumption are that the consumption of 3 weight parts, aliphatic acid polyethenoxy ether vitriol is that 18 weight parts, consumption of ethanol are that 1 weight part, pure water consumption are 21 weight parts.
The preparation method, temperature is under 70 degree in step 6, stirs with 600 rev/mins of speed, the time is 60 minutes.Other is with embodiment 1.
Embodiment 3
Water-base type wax mould cleaning agent, it comprises polyoxyethylene nonylphenol ether, cocoanut fatty acid diethanolamide, trichloroethane, aliphatic acid polyethenoxy ether vitriol, ethanol, pure water, and the consumption of described polyoxyethylene nonylphenol ether is that the consumption of 13 weight parts, cocoanut fatty acid diethanolamide is that 12 weight parts, trichloroethane consumption are that the consumption of 4 weight parts, aliphatic acid polyethenoxy ether vitriol is that 15 weight parts, consumption of ethanol are that 2 weight parts, pure water consumption are 22 weight parts.
The preparation method, temperature is 80 degree in step 6, stirs with 600 rev/mins of speed, the time is 70 minutes.Other is with embodiment 1.
Embodiment 4
Water-base type wax mould cleaning agent, it comprises polyoxyethylene nonylphenol ether, cocoanut fatty acid diethanolamide, trichloroethane, aliphatic acid polyethenoxy ether vitriol, ethanol, pure water, and the consumption of described polyoxyethylene nonylphenol ether is that the consumption of 11 weight parts, cocoanut fatty acid diethanolamide is that 9 weight parts, trichloroethane consumption are that the consumption of 3 weight parts, aliphatic acid polyethenoxy ether vitriol is that 12 weight parts, consumption of ethanol are that 1.5 weight parts, pure water consumption are 23 weight parts.
The preparation method, temperature is 70 degree in step 6, stirs with 600 rev/mins of speed, the time is 60 minutes.Other is with embodiment 1.
Embodiment 5
Water-base type wax mould cleaning agent, it comprises polyoxyethylene nonylphenol ether, cocoanut fatty acid diethanolamide, trichloroethane, aliphatic acid polyethenoxy ether vitriol, ethanol, pure water, and the consumption of described polyoxyethylene nonylphenol ether is that the consumption of 10 weight parts, cocoanut fatty acid diethanolamide is that 8 weight parts, trichloroethane consumption are that the consumption of 2 weight parts, aliphatic acid polyethenoxy ether vitriol is that 17 weight parts, consumption of ethanol are that 1 weight part, pure water consumption are 20 weight parts.
The preparation method, temperature is 80 degree in step 6, stirs with 600 rev/mins of speed, the time is 50 minutes.Other is with embodiment 1.
Embodiment 6
Water-base type wax mould cleaning agent, it comprises polyoxyethylene nonylphenol ether, cocoanut fatty acid diethanolamide, trichloroethane, aliphatic acid polyethenoxy ether vitriol, ethanol, pure water, and the consumption of described polyoxyethylene nonylphenol ether is that the consumption of 15 weight parts, cocoanut fatty acid diethanolamide is that 12 weight parts, trichloroethane consumption are that the consumption of 5 weight parts, aliphatic acid polyethenoxy ether vitriol is that 14 weight parts, consumption of ethanol are that 2 weight parts, pure water consumption are 25 weight parts.
The preparation method, temperature is 50 degree in step 6, stirs with 600 rev/mins of speed, the time is 70 minutes.Other is with embodiment 1.