CN101148072A - Automation method for stone processing - Google Patents
Automation method for stone processing Download PDFInfo
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- CN101148072A CN101148072A CNA2006100845874A CN200610084587A CN101148072A CN 101148072 A CN101148072 A CN 101148072A CN A2006100845874 A CNA2006100845874 A CN A2006100845874A CN 200610084587 A CN200610084587 A CN 200610084587A CN 101148072 A CN101148072 A CN 101148072A
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- stone material
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Abstract
The present invention is one automatic continuous stone material producing process, which includes the steps of taking material, cutting, turning, drying, gluing, drying, coarse grinding, turning, drying, gluing, drying, grinding and polishing, etc. The automatic continuous stone material producing process has less manpower consumption, high yield and high product quality.
Description
Technical field
The invention relates to a kind of automatic mode of processing of stone, especially refer to that a kind of integration processing of stone processing procedure is a tinuous production, can reduce manually, significantly and shorten man-hour, effectively promote stone material output, and can reduce the loss percentage that manually-operated may cause stone material, improve the automatic mode of producing yield, be suitable for stone production technology association area.
Background technology
Stone material is owing to have hardness height, acid and alkali-resistance or the like advantage, with and the changeable color and luster lines of natural beauty, therefore be widely used in building the correlation engineering field, except that considering the limited factor of rock material resource, because the processing of stone processing procedure is loaded down with trivial details, make stone material output effectively to promote, price is high all the time.
See also the steps flow chart calcspar of traditional processing of stone method 10 shown in Figure 1, it comprises:
Step 11: drawing materials, by stone material producing region cutting original shape stone material, generally is to be the solid rectangle bulk;
Step 12: cut, block prototype stone material is cut into tabular stone material;
Step 13: gluing back of the body net, in tabular stone material backing and attach screen cloth,, can avoid cracked because of the external force effect to strengthen stone material, be even more important for slim stone material;
Step 14: tan by the sun, the tabular stone material of gluing back of the body net is placed under the sunlight tans by the sun drying, needed to solidify fully in two days approximately usually,, then need prolong the time of tanning by the sun if meet illumination when not good;
Step 15: the turn-over gluing is formed, and will finish the tabular stone material turn-over that the gluing back of the body is netted, and in tabular stone material front gluing and curing, needs to solidify fully in one day approximately usually, similarly, when not good as if chance illumination, then need prolong the time of tanning by the sun;
Step 16: grinding and polishing, carry out grinding and polishing to the tabular stone material of finishing gluing;
Step 17: finished product, the tabular stone material of finishing grinding and polishing promptly becomes finished product.
What must emphasize is, stone material is in gluing, the step of tanning by the sun, turn-over repeatedly when actual job, for large-stone, example: with the stone material of long 280cm, wide 180cm, thick about 2cm, its weight is at least about there being 275 kilograms, yet traditional approach is employing a dead lift or turn-over operation fully, labor intensive time not only, and cause the stone material damage easily.
In known relevant patent with the stone material processing procedure, as TaiWan, China application for a patent for invention case number No. 93137768 " stone material composite sheet rolling bending apparatus and brake forming processing procedure ", No. 93138559 " the steel band stabilizing mechanism of thin slabstone cutting machine ", No. 93100471 " the stable composition device of thin slabstone cutting machine ", No. 89126048 " stone material edge polisher ", No. 83110922 " continuously grinding method for thin stone plate " or the like, its main purpose is and improves the processing of stone production capacity, so take a broad view of its technology contents, but all only be at the wherein single processing procedure of processing of stone, can not integrate the processing of stone processing procedure as yet and make its full automation, therefore can't effectively promote production capacity.
Summary of the invention
Because the shortcoming of common processing procedure, main purpose of the present invention is to propose a kind of automatic mode of processing of stone, integrating the processing of stone processing procedure is a tinuous production, stone material output can be reduced manually, significantly and shorten man-hour, effectively promote, and the loss percentage that manually-operated may cause stone material can be reduced.
For achieving the above object, the present invention proposes a kind of automatic mode of processing of stone, and it includes:
(a) draw materials: by stone material producing region cutting original shape stone material;
(b) cut: block prototype stone material is cut into tabular stone material;
(c) drying: stone material is carried out drying handle;
(d) gluing back of the body net: by a stone material gluing machine in tabular stone material backing and attach screen cloth;
(e) drying: stone material is carried out drying handle;
(f) corase grind: tabular stone material front is roughly ground:
(g) drying: stone material is carried out drying handle;
(h) gluing: in the positive gluing of tabular stone material;
(i) drying: stone material is carried out drying handle;
(j) grinding and polishing: the tabular stone material of finishing positive gluing is carried out grinding and polishing;
(k) finished product.
Preferably, more comprising a turn-over step after this step b, is with tabular stone material turn-over by a stone material turn-over machine.
Preferably, more comprising a turn-over step after this step e, is with tabular stone material turn-over by a stone material turn-over machine.
Preferably, the drying that this step c, e, g and i are carried out is handled, and is to be undertaken by a drying device.
Preferably, this drying device is to be made of an air exhausting device and an illumination drying device.
Preferably, this illumination drying device is to be a UV lamp source.
Preferably, this steps d and h carry out gluing by a stone material gluing machine to stone material.
Further understand and approval for your juror is had for structure purpose of the present invention and effect, cooperate diagram to describe in detail now as after.
Description of drawings
Fig. 1 is the steps flow chart calcspar of traditional processing of stone method.
Fig. 2 is the steps flow chart calcspar of processing of stone method provided by the present invention.
Fig. 3 and Fig. 4 are the side and the Facad structure schematic diagrames of the preferred embodiment of stone processing machine.
Fig. 5 is the structural representation of stone material gluing machine.
The specific embodiment
For reaching employed technological means of purpose and effect, and following graphic cited embodiment only is an aid illustration, in order to your juror understands hereinafter with reference to the graphic the present invention of description who encloses, but that the technological means of this case is not limited to is cited graphic.
See also the steps flow chart calcspar of processing of stone method provided by the present invention shown in Figure 2, it comprises:
(a) draw materials: by stone material producing region cutting original shape stone material;
(b) cut: block prototype stone material is cut into tabular stone material;
(c) drying: stone material is carried out drying handle;
(d) gluing back of the body net: by a stone material gluing machine in tabular stone material backing and attach screen cloth;
(e) drying: stone material is carried out drying handle;
(f) corase grind: tabular stone material front is roughly ground:
(g) drying: stone material is carried out drying handle;
(h) gluing: in the positive gluing of tabular stone material;
(i) drying: stone material is carried out drying handle;
(j) grinding and polishing: the tabular stone material of finishing positive gluing is carried out grinding and polishing;
(k) finished product.
More comprise after this step b and this step e turn-over step b1, e1, this turn-over step b1, e1 all be by a stone material turn-over machine with tabular stone material turn-over, make facing up of gluing, in order to the carrying out of follow-up gluing steps d, h.
The structure of relevant aforementioned this stone material turn-over machine, see also Fig. 3 and shown in Figure 4, this stone material turn-over machine 20 comprises: bogey 21, be for the carrying stone material, be to constitute by driven pulley 211 with round outer rim and roller apparatus 212, this roller apparatus 212 is that rotatable stone material with the conveying carrying moves, and this roller apparatus 212 can overturn synchronously with driven pulley 211; Drive unit 22 has rotating driving wheel 221,222, this driving wheel 221,222 contacts with aforementioned driven pulley 211 and is arranged at driven pulley 211 corresponding both sides, and switched in opposite when driving wheel 221,222 rotates, can drive driven pulley 211 and roller apparatus 212 rotations simultaneously; Adsorbent equipment 23 is made up of air compressor machine 231 and sucker 232, and 231 runnings of mat air compressor machine make sucker 232 produce suction; One power set that can be electronic or mechanical actuation can be set, not shown, so that bogey 21, drive unit 22, adsorbent equipment 23 power to be provided, bogey 21 is moved to carry stone material 30, drive unit 22 is rotated to drive bogey 21 upsets, make adsorbent equipment 23 produce suction; Stone material 30 is arranged on the bogey 21, and mat adsorbent equipment 23 drives stone material 30 absorption location bogey 21 by drive unit 22 again and flips an angle, and reaches the purpose that makes stone material 30 turn-overs by this.
Secondly, this step c, e, the drying that g and i carried out is handled, be to be undertaken by a drying device, and this steps d and h carry out gluing by a stone material gluing machine to stone material, because necessary dry solidification after the gluing, therefore drying device and this stone material gluing machine that step e and i can be adopted is combined as a whole, the structure of relevant this stone material gluing machine, see also shown in Figure 5ly, this stone material gluing machine 40 is to comprise: a conveying device 41 comprises a plurality of support running rollers 411, in order to supported stone 30 stable displacements, it has an accumulator tank, and is not shown, in order to reclaim the residual viscose of apparatus for coating; One inductor 42, be to be provided with on the mobile route of aforementioned conveying device 41, be to be connected in a Computer Control Unit, not shown, this Computer Control Unit is connected in apparatus for coating 43 and drying device 44, carry out the coating program by this Computer Control Unit control induction 42, apparatus for coating 43 and 44 pairs of stone materials of drying device 30, and this Computer Control Unit can receive stone material 30 height and the thickness that inductor 42 is passed on, use the coating weight of setting apparatus for coating 43; This apparatus for coating 43, be to be provided with on the mobile route of aforementioned conveying device 41, comprise that one chases after the limit device, not shown, use the irregular side of stone material 30 is adjusted dispensing area automatically, and running roller 412, the coated face of using stone material 30 flattens, and the glue of this apparatus for coating 43 also can be monitored automatically to mend and add by Computer Control Unit; This drying device 44 is to be provided with on the mobile route of aforementioned conveying device 41, is to be made of an air exhausting device 441 and an illumination drying device 442, and this illumination drying device 443 is to be a UV lamp source.
When stone material 30 being delivered to inductor 42 by this conveying device 41, can be by inductor 42 induction stone material 30 thickness and height, and control apparatus for coating 43 is coated mobile stone material 30 surfaces with viscose, stone material 30 continues to move to drying device 442 places, can solidify the viscose on stone material 30 surfaces by this drying device 442.
Step calcspar of the present invention shown in Figure 2 and Fig. 1 conventional procedures are compared, as if step of the present invention more, what so must emphasize is, the present invention is integrated traditional processing of stone step and is drawn the procedure for producing that can process continuously, can draw materials continuously by full-automatic facility, cut, turn-over, dry, gluing back of the body net, dry, corase grind, turn-over, dry, gluing, dry, steps such as grinding and polishing, make the purpose that reaches the processing of stone full-automation, can reduce artificial, significantly shorten man-hour, effectively promote stone material output, and can reduce the loss percentage that manually-operated may cause stone material, improve and produce yield, the experiment proved that, the full processing procedure of tradition needed to finish in 2～3 days approximately, right the present invention can be reduced to and can finish in 2 hours, is the quantum jump for the related industry processing procedure.
But above-described, only be most preferred embodiment of the present invention, when can not with the scope implemented of qualification the present invention.Promptly the equalization of being done according to the present patent application claim generally changes and modifies, and all should still belong in the scope that patent of the present invention contains.
Claims (22)
1. the automatic mode of a processing of stone, it is characterized in that: it includes:
(a) draw materials: by stone material producing region cutting original shape stone material;
(b) cut: block prototype stone material is cut into tabular stone material;
(c) drying: stone material is carried out drying handle;
(d) gluing back of the body net: by a stone material gluing machine in tabular stone material backing and attach screen cloth;
(e) drying: stone material is carried out drying handle;
(f) corase grind: tabular stone material front is roughly ground:
(g) drying: stone material is carried out drying handle;
(h) gluing: in the positive gluing of tabular stone material;
(i) drying: stone material is carried out drying handle;
(j) grinding and polishing: the tabular stone material of finishing positive gluing is carried out grinding and polishing;
(k) finished product.
2. the automatic mode of processing of stone as claimed in claim 1 is characterized in that: wherein, more comprising a turn-over step after this step b, is with tabular stone material turn-over by a stone material turn-over machine.
3. the automatic mode of processing of stone as claimed in claim 1 is characterized in that: wherein, more comprising a turn-over step after this step e, is with tabular stone material turn-over by a stone material turn-over machine.
4. as the automatic mode of claim 2 or 3 described processing of stone, it is characterized in that: wherein, this stone material turn-over machine comprises:
Bogey is for the carrying stone material;
Drive unit can drive aforementioned bogey upset;
Adsorbent equipment can produce suction;
Stone material is arranged on the bogey, and the mat adsorbent equipment drives stone material absorption location bogey by drive unit again and flips an angle, and reaches the purpose that makes the stone material turn-over by this.
5. the automatic mode of processing of stone as claimed in claim 4, it is characterized in that: wherein, the bogey of this stone material turn-over machine is to be made of driven pulley with round outer rim and roller apparatus, this roller apparatus can overturn synchronously with driven frame, this drive unit is to be rotating driving wheel, and this driving wheel contacts with aforementioned driven pulley;
When driving wheel rotates, can drive driven pulley and roller apparatus simultaneously and rotate.
6. the automatic mode of processing of stone as claimed in claim 5, it is characterized in that: wherein, the driving wheel of this stone material turn-over machine is to be arranged at corresponding both sides of driven pulley and switched in opposite.
7. as the automatic mode of claim 4 or 5 described processing of stone, it is characterized in that: wherein, the roller apparatus of this stone material turn-over machine is rotatable to carry the stone material that carries to move.
8. the automatic mode of processing of stone as claimed in claim 4, it is characterized in that: wherein, the adsorbent equipment of this stone material turn-over machine is made up of air compressor machine and sucker, and the running of mat air compressor machine makes sucker produce suction.
9. the automatic mode of processing of stone as claimed in claim 4, it is characterized in that: wherein, these stone material turn-over facility have power set, provide bogey, drive unit, adsorbent equipment power by these power set, bogey is moved to carry stone material, drive unit is rotated to drive the bogey upset, make adsorbent equipment produce suction.
10. the automatic mode of processing of stone as claimed in claim 9, it is characterized in that: these power set can be electronic or mechanical actuation.
11. the automatic mode of processing of stone as claimed in claim 1 is characterized in that: wherein, the drying that this step c, e, g and i are carried out is handled, and is to be undertaken by a drying device.
12. the automatic mode of processing of stone as claimed in claim 11 is characterized in that: wherein, this drying device is to be made of an air exhausting device and an illumination drying device.
13. the automatic mode of processing of stone as claimed in claim 12 is characterized in that: wherein, this illumination drying device is to be a UV lamp source.
14. the automatic mode of processing of stone as claimed in claim 1 is characterized in that: wherein, this steps d and h carry out gluing by a stone material gluing machine to stone material.
15. the automatic mode of processing of stone as claimed in claim 14 is characterized in that: wherein, this stone material gluing machine is to comprise:
One conveying device is to move in order to drive stone material;
One inductor is to be provided with on the mobile route of aforementioned conveying device;
One apparatus for coating is to be provided with on the mobile route of aforementioned conveying device;
One drying device is to be provided with on the mobile route of aforementioned conveying device;
When stone material being delivered to inductor by this conveying device, can respond to stone material thickness and height by inductor, and control apparatus for coating viscose is coated mobile stone surface, stone material continues to move to the drying device place, solidifies the viscose of stone surface by this drying device.
16. the automatic mode of processing of stone as claimed in claim 15 is characterized in that: wherein, the conveying device of this stone material gluing machine has an accumulator tank, in order to reclaim the residual viscose of apparatus for coating.
17. the automatic mode of processing of stone as claimed in claim 15 is characterized in that: wherein, the conveying device of this stone material gluing machine comprises a plurality of support running rollers, in order to the supported stone stable displacement.
18. the automatic mode of processing of stone as claimed in claim 15, it is characterized in that: wherein, the inductor of this stone material gluing machine is to be connected in a Computer Control Unit, this Computer Control Unit also is connected in apparatus for coating and drying device, by this Computer Control Unit control inductor, apparatus for coating and drying device stone material is carried out the coating program.
19. the automatic mode of processing of stone as claimed in claim 18 is characterized in that: wherein, this Computer Control Unit can receive stone material height and the thickness that inductor is passed on, and uses the coating weight of setting apparatus for coating.
20. the automatic mode of processing of stone as claimed in claim 15 is characterized in that: wherein, the apparatus for coating of this stone material gluing machine comprises that one chases after the limit device, uses the irregular side of stone material is adjusted dispensing area automatically.
21. the automatic mode of processing of stone as claimed in claim 15 is characterized in that: wherein, the apparatus for coating of this stone material gluing machine comprises a running roller, and the coated face of using stone material flattens.
22. the automatic mode of processing of stone as claimed in claim 15 is characterized in that: wherein, the glue of the apparatus for coating of this stone material gluing machine also can be monitored automatically to mend and add by Computer Control Unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006100845874A CN101148072A (en) | 2006-09-22 | 2006-09-22 | Automation method for stone processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006100845874A CN101148072A (en) | 2006-09-22 | 2006-09-22 | Automation method for stone processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101148072A true CN101148072A (en) | 2008-03-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2006100845874A Pending CN101148072A (en) | 2006-09-22 | 2006-09-22 | Automation method for stone processing |
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| CN (1) | CN101148072A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101284357B (en) * | 2008-05-27 | 2010-06-16 | 深圳市木森科技有限公司 | Manufacturing method of top soleplate |
| CN102837365A (en) * | 2011-11-15 | 2012-12-26 | 任秀江 | Manufacturing method for tillite teapot |
| CN104309012A (en) * | 2014-10-27 | 2015-01-28 | 上海坚睿实业有限公司 | Stone drying and repair process line |
| CN106141866A (en) * | 2016-07-11 | 2016-11-23 | 泉州市佳能机械制造有限公司 | The grinding and polishing process of swinging shaped stone material railing |
| CN108910473A (en) * | 2018-07-20 | 2018-11-30 | 安徽省安美利特环保材料科技有限公司 | It is a kind of for manufacturing the tipper of vacuum stone |
-
2006
- 2006-09-22 CN CNA2006100845874A patent/CN101148072A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101284357B (en) * | 2008-05-27 | 2010-06-16 | 深圳市木森科技有限公司 | Manufacturing method of top soleplate |
| CN102837365A (en) * | 2011-11-15 | 2012-12-26 | 任秀江 | Manufacturing method for tillite teapot |
| CN104309012A (en) * | 2014-10-27 | 2015-01-28 | 上海坚睿实业有限公司 | Stone drying and repair process line |
| CN104309012B (en) * | 2014-10-27 | 2017-10-31 | 上海坚睿实业有限公司 | Stone material drying repairing process line |
| CN106141866A (en) * | 2016-07-11 | 2016-11-23 | 泉州市佳能机械制造有限公司 | The grinding and polishing process of swinging shaped stone material railing |
| CN106141866B (en) * | 2016-07-11 | 2018-08-21 | 泉州市佳能机械制造有限公司 | The grinding and polishing process of swinging shaped stone material railing |
| CN108910473A (en) * | 2018-07-20 | 2018-11-30 | 安徽省安美利特环保材料科技有限公司 | It is a kind of for manufacturing the tipper of vacuum stone |
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Open date: 20080326 |