CN101135136A - Basin type rubber pedestal and method for manufacturing same - Google Patents

Basin type rubber pedestal and method for manufacturing same Download PDF

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Publication number
CN101135136A
CN101135136A CNA2007101237809A CN200710123780A CN101135136A CN 101135136 A CN101135136 A CN 101135136A CN A2007101237809 A CNA2007101237809 A CN A2007101237809A CN 200710123780 A CN200710123780 A CN 200710123780A CN 101135136 A CN101135136 A CN 101135136A
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China
Prior art keywords
steel plate
plate
steel
basin
workpiece
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Pending
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CNA2007101237809A
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Chinese (zh)
Inventor
王鸿
王雯珊
牛斌
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SHENZHEN YUANFENGRUN Industry Co Ltd
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SHENZHEN YUANFENGRUN Industry Co Ltd
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Priority to CNA2007101237809A priority Critical patent/CN101135136A/en
Publication of CN101135136A publication Critical patent/CN101135136A/en
Pending legal-status Critical Current

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Abstract

The present invention discloses one kind of pot rubber bearing and its making process. The pot rubber bearing consists of modular metal structure units of different steels and with high mechanical performance, and the modular metal structure units are assembled through friction welding. The present invention has simple making process and saving in metal material, and the pot rubber bearing has raised bearing capacity and high environment adaptability.

Description

Pot rubber bearing and manufacture method thereof
Technical field
The invention belongs to the building structure field of components, relate in particular to the pot rubber bearing of a kind of high-performance, low cost of manufacture, with and manufacture method.
Background technology
Bridge pad is the important structure parts that connect bridge superstructure and substructure, and it can pass to bridge substructure reliably with the counter-force and the distortion (displacement and corner) of bridge superstructure.
Bridge pad has various ways, and pot rubber bearing is wherein a kind of.Existing pot rubber bearing kind is a lot of on the market, but the applied principle of its product design all is the same, a rubber tile is placed among the steel basin of pot rubber bearing exactly, utilize the concentrated relatively counter-force of damping characteristic slowly-releasing of elastomeric material, finish the transmission of power by rubber tile support part up and down reliably.
Pot rubber bearing is made with metal material and organic material, and main weight and manufacturing cost concentrate on the metal material part.It is the cast steel blank that casts out each assembly of pot rubber bearing with the method for casting that manufacturing pot rubber bearing metal parts part has only two kinds of passing methods, first method at present, finally finishes the manufacturing of each metal assembly again by machine; Second method is to be assembly blank material with hot rolling system steel plate, adopts melting process to weld out the steel plate of anchor hole position, finally finishes the manufacturing of each metal assembly again by machine.Owing to be subjected to the restriction of manufacturing cost and equipment, at present other is not arranged as yet, can both improve the quality of pot rubber bearing, can make method cheap for manufacturing cost again.
Now, road has been an inevitable outcome by heavy-duty vehicle and hot-short use.In addition, there are a lot of high-grade road sections also will build again at cold district.Along with the requirement to road equipment functional performance condition improves, if continue to adopt traditional pot rubber bearing obviously to have problems.Adopt above-mentioned first method to make pot rubber bearing and have following shortcoming: one, because the cryophylactic poor-performing of cast steel material, traditional rubber pot bearing is not suitable for using at cold district; Its two owing to be easy to generate inherent defects such as field trash and cast steel body crystal grain is thick in the steel-casting, pot rubber bearing is difficult to carry out control of product quality; They are three years old, since the physical property of cast steel material than forged or the physical property of the similar steel of rolling mistake far short of what is expected, use cast steel material to make the design strength requirement that pot rubber bearing is difficult to guarantee product, therefore neoprene bearing probability of damage height in actual use, thus accident risk brought; Its four, adopt the cast steel blank to make pot rubber bearing, spillage of material is up to about 30% in mach process, waste of material is many, workload is too big.Also there is following shortcoming and take above-mentioned second method to make pot rubber bearing: one, spillage of material is adopted more than the cast steel blank in mach process, waste of material is more, workload is bigger, and the design size of bearing is big more, and the spillage of material ratio in the process will be high more; They are two years old, make the pot rubber bearing of same size, second method is high more a lot of than the manufacturing cost of first method, in order to obtain low manufacturing cost, often can only adopt and reduce rubber bearing plate loaded area, thereby reduce the overall weight of pot rubber bearing, exchange the way of hanging down manufacturing cost for the way of saving the Master Cost expenditure, so way has still reduced the supporting capacity of pot rubber bearing in essence; They are three years old, second kind of manufacture method must be used the molten solder technology of macro-energy output electric energy, come the steel plate of weld anchor keyhole position, and the inside and outside temperature in molten bath substantially exceeds the Summoning phase transition temperature during welding of this technology, the result of its temperature action causes the distortion of the thick again or workpiece parent of the steel crystal grain of weld bond periphery often, unfavorablely also will increase manufacturing cost for eliminating this.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, the pot rubber bearing of a kind of high-performance, low cost of manufacture is provided.
Another object of the present invention is to provide the manufacture method of above-mentioned pot rubber bearing, this method can be widened the design scope of application of pot rubber bearing, manufacturing with the pot rubber bearing that is suitable for all size, it is that raw material is made pot rubber bearing that this method adopts the steel of forging or rolling mistake, can select to use the rolling shapes of physical property the best during manufacturing neatly, to obtain the pot rubber bearing of high-performance and low-cost.
For addressing the above problem, the present invention is by the following technical solutions: a kind of pot rubber bearing, comprise upper bracket steel plate, stainless steel slide plate, middle lined steel plate, basin plug, polytetrafluoroethylene (PTFE) slide plate, sealing ring, undersetting steel plate, basin ring, bearing plate, the bottom surface central authorities of upper bracket steel plate are welded with the stainless steel slide plate, and respectively there is a guide rail that is welded on the upper bracket steel plate bottom surface stainless steel slide plate both sides; The upper surface of lined steel plate has skateboards slot in the middle of described, is inlaid with the polytetrafluoroethylene (PTFE) slide plate in the skateboards slot, the polytetrafluoroethylene (PTFE) slide plate outer and be positioned in the middle of lined steel plate upper surface be provided with seal groove, be inlaid with sealing ring in the seal groove; On the polytetrafluoroethylene (PTFE) slide plate in the middle of described stainless steel slide plate is positioned on the lined steel plate, middle lined steel plate upper end is between described two guide rails, middle lined steel plate soffit and basin surface soldered beyond the Great Wall are one, basin plug lower end places on the bearing plate, bearing plate upper end periphery has circular groove, is inlaid with in the circular groove and confines circle; Described undersetting steel plate upper surface is welded with the basin ring, is placed with bearing plate and basin plug in the basin ring.
Described sealing ring is a rubber seal, and bearing plate is the rubber bearing plate, and confining circle is that brass is confined circle.
Described guide rail is the produced independent workpiece of hot rolled steel plate that adopts with steel grade or adopt different steel grades respectively with the upper bracket steel plate, three workpiece select by standard GB, GB/T or by the structural carbon steel of international standard ISO or other countries standard A NSI, rOCT, JIS, EN, DIN, BS, NF classification or low-alloy structural steel for making needed raw material, connect as one through friction welding, be called upper bracket plate unit after connecting as one.
The lined steel plate is shaped as generous in the middle of described, the basin plug is shaped as the roundlet pylon, the basin plug, superposition is together from the bottom to top for middle lined steel plate, middle lined steel plate is the independent workpiece that adopts hot rolled steel plate to make, the basin plug is to adopt to forge the independent workpiece that round steel is made, two workpiece are selected by standard GB, GB/T or by international standard ISO or other countries standard A NSI, rOCT, JIS, EN, DIN, BS, the structural carbon steel of NF classification or low-alloy structural steel are for making needed raw material, two workpiece adopt identical or different steel grade, connect as one liner plate unit in the middle of being called after connecting as one through friction welding.
Described undersetting steel plate is the independent workpiece that adopts hot rolled steel plate to make, select by standard GB, GB/T or by the structural carbon steel of international standard ISO or other countries standard A NSI, rOCT, JIS, EN, DIN, BS, NF classification or low-alloy structural steel for making needed raw material; Described basin ring is the independent workpiece that adopts the forged steel annulus to make, and adopts and the identical or different steel grade of undersetting steel plate, and basin ring and undersetting steel plate connect as one through friction welding, are called the lower support plate unit after connecting as one.
The manufacture method of pot rubber bearing of the present invention is as follows:
Step 1: be ready to rubber seal, rubber bearing plate, brass confinement circle earlier by aforementioned, and to upper bracket steel plate, stainless steel slide plate, guide rail, middle lined steel plate, basin plug, basin ring, the blanking of undersetting steel plate workpiece;
Step 2: upper bracket steel plate, stainless steel slide plate, guide rail, middle lined steel plate, basin plug, basin ring, the woollen section of welding that needs of undersetting steel plate workpiece are carried out machine;
Step 3: after machine was qualified, the greasy dirt of the section that the upper bracket steel plate that machine is qualified, stainless steel slide plate, guide rail, middle lined steel plate, basin plug, basin ring, undersetting steel plate workpiece need weld was removed;
Step 4: upper bracket steel plate, stainless steel slide plate, guide rail, middle lined steel plate, basin plug, basin ring, the undersetting steel plate workpiece that will finish above-mentioned steps are distinguished seam with friction-welding machine;
Step 5: heat treatment of workpieces or slow cooling after welding finished;
Step 6: after heat treatment or slow cooling finish, the surplus metal that section was extruded when turnning and milling was got rid of welding;
Step 7: workpiece is detected a flaw;
Step 8: turnning and milling fine finishining guide rail, middle lined steel plate, basin plug, basin ring portion position;
Step 9: workpiece is carried out the application front surface handle;
Step 10: application surface of the work;
Step 11: assembling, can make pot rubber bearing.
Welding method between described two guide rails and the upper bracket steel plate is the welding method of linear friction.
Welding method in the middle of described between lined steel plate and the basin plug is the welding method of inertia friction.
Welding method between described undersetting steel plate and the basin ring is the welding method of inertia friction.
This method is at the operating characteristic of pot rubber bearing and the difficult point of manufacturing, choosing the metal material scope and utilize Friction welding technique with expansion is core, optimization is chosen steel, optimizes welding method, optimizes process, reduces material consumption, reduced the machine workload and combine together, produce pot rubber bearing, the supporting capacity and the suitable environment ability of pot rubber bearing can be improved, and the cost of making pot rubber bearing can be reduced.
The present invention compared with prior art, at first owing to adopted the method for piecemeal design cell (upper bracket plate, middle liner plate, lower support plate) structural metal workpiece, can accomplish that each unit can both use two kinds of models steel of (comprising more than two kinds) respectively, greatly improves the mechanical property of this assembly of elements; The second, because the steel that are forging or rolling mistake that all workpiece designs are adopted have overcome the defective of using cast steel and melting welding, the physical property of workpiece greatly improves; The 3rd, because full face friction welding method is adopted in the processing technology design---the welding method of line style friction and the welding method of inertia friction, the face of being welded to connect is flawless forging Summoning tissue, and the joint face tissue intensity can be higher than weakness welding base metal tissue; The 4th, because the blank volume of each workpiece is little, blank is made easily, has saved a large amount of metal material; The 5th, because the blank of workpiece is little, the precision of manufacturing improves easily, has saved a large amount of maker labor contents; The 6th, because the renewal of construction design method makes the easiest realization of choosing of metal material; The 7th, this method is produced process environmental protection, energy-conservation, the job safety of product, the streamline of arranging in pairs or groups easily; The 8th, the load-carrying properties height of this product, the scope of application is wide, and is cheap for manufacturing cost, makes the efficient height.
Description of drawings
Fig. 1 is the cut-away view of this pot rubber bearing;
Fig. 2 is the structural representation of upper bracket plate unit;
Fig. 3 is the structural representation of upper bracket plate unit other direction among Fig. 2;
Fig. 4 is the vertical view of lower support plate unit;
Fig. 5 is the vertical view of middle lined steel plate and rubber seal and polytetrafluoroethylene (PTFE) slide plate part;
Fig. 6 is the cut-away view of upper bracket plate unit and stainless steel slide plate part;
Fig. 7 is the cut-away view of middle liner plate unit and rubber seal and polytetrafluoroethylene (PTFE) slide plate part;
Fig. 8 is the cut-away view that lower support plate unit and brass are confined circle.
The specific embodiment
In order to understand the present invention better, the present invention is done to describe further below in conjunction with accompanying drawing.
See also Fig. 1, Fig. 6, Fig. 7 and Fig. 8, pot rubber bearing of the present utility model mainly comprises upper bracket plate unit, middle liner plate unit, lower support plate unit.Upper bracket plate unit comprises upper bracket steel plate 1, and the bottom surface central authorities of upper bracket steel plate 1 are welded with stainless steel slide plate 2, and respectively there is a guide rail 3,4 that is welded on upper bracket steel plate 1 bottom surface stainless steel slide plate 2 both sides; Lined steel plate 5 and basin plug 6 in the middle of the liner plate unit comprises in the middle of described, the upper surface of middle lined steel plate 5 has skateboards slot 501, be inlaid with polytetrafluoroethylene (PTFE) slide plate 7 in the skateboards slot 501, polytetrafluoroethylene (PTFE) slide plate 7 outer and be positioned in the middle of lined steel plate 5 upper surfaces be provided with seal groove 502, be inlaid with rubber seal 8 in the seal groove 502; On the polytetrafluoroethylene (PTFE) slide plate 7 in the middle of described stainless steel slide plate 2 is positioned on the lined steel plate 5, middle lined steel plate 5 upper ends are between described two guide rails 3,4, middle lined steel plate 5 soffits and basin plug 6 upper surfaces are welded as a whole, basin plug 6 lower ends place on the rubber bearing plate 9, rubber bearing plate 9 upper end peripheries have circular groove 901, are inlaid with brass in the circular groove 901 and confine circle 10; Described lower support plate unit comprises undersetting steel plate 11, and undersetting steel plate 11 upper surfaces are welded with basin ring 12, is placed with rubber bearing plate 9 and basin plug 6 in the basin ring 12.
Guide rail 3,4 is the produced independent workpiece of hot rolled steel plate that adopts with steel grade or adopt different steel grades respectively with upper bracket steel plate 1, three workpiece select by standard GB, GB/T or by the structural carbon steel of international standard ISO or other countries standard A NSI, rOCT, JIS, EN, DIN, BS, NF classification or low-alloy structural steel for making needed raw material, connect as one through friction welding, be called upper bracket plate unit after connecting as one; Lined steel plate 5 is shaped as generous in the middle of described, basin plug 6 is shaped as the roundlet pylon, basin plug 6, superposition is together from the bottom to top for middle lined steel plate 5, middle lined steel plate 5 is the independent workpiece that adopt hot rolled steel plate to make, basin plug 6 is to adopt to forge the independent workpiece that round steel is made, two workpiece are selected by standard GB, GB/T or by international standard ISO or other countries standard A NSI, rOCT, JIS, EN, DIN, BS, the structural carbon steel of NF classification or low-alloy structural steel are for making needed raw material, two workpiece adopt identical or different steel grade, connect as one liner plate unit in the middle of being called after connecting as one through friction welding; Described undersetting steel plate 11 is the independent workpiece that adopt hot rolled steel plate to make, select by standard GB, GB/T or by the structural carbon steel of international standard ISO or other countries standard A NSI, rOCT, JIS, EN, DIN, BS, NF classification or low-alloy structural steel for making needed raw material; Described basin ring 12 is the independent workpiece that adopt the forged steel annulus to make, and adopts and the identical or different steel grade of undersetting steel plate, and basin ring 12 and undersetting steel plate 11 connect as one through friction welding, are called the lower support plate unit after connecting as one.
See also Fig. 2, Fig. 3 and Fig. 6, the present invention has changed the prior art constructions method for designing in structure design.Upper bracket steel plate 1 is whole manufacturing structure with guide rail 3,4 in the prior art, and the present invention is upper bracket steel plate 1 and guide rail the 2, the 3rd, split manufacturing structure; See also Fig. 5 and Fig. 7, the present invention has changed the prior art constructions method for designing in structure design, and middle lined steel plate 5 is whole manufacturing structure with basin plug 6 in the prior art, and the present invention is split manufacturing structures for middle lined steel plate 5 with basin plug 6; See also Fig. 4 and Fig. 8, the present invention has changed the prior art constructions method for designing in structure design, and undersetting steel plate 11 is whole manufacturing structure with basin ring 12 in the prior art, and the present invention is split manufacturing structures for undersetting steel plate 11 with basin ring 12.
See also Fig. 2, Fig. 3 and Fig. 6, upper bracket steel plate 1 and guide rail 3,4 in the present embodiment, it is to lay particular emphasis on weather-proof and high-intensity hot rolled steel plate that upper bracket steel plate 1 can be selected the physical property of steel, and guide rail 3,4 can to select the physical property of steel be to lay particular emphasis on wear-resisting and high-intensity hot rolled steel plate, thereby the supporting capacity that guarantees reasonably to utilize material and improve bearing reaches the effect better than prior art; See also Fig. 5 and Fig. 7, middle lined steel plate 5 and basin plug 6 in the present embodiment, it is to lay particular emphasis on weather-proof and wear-resisting hot rolled steel plate that middle lined steel plate 5 can be selected the physical property of steel, and basin plug 6 can to select the physical property of steel be to lay particular emphasis on weather-proof bar, thereby the supporting capacity that guarantees reasonably to utilize material and improve bearing reaches the effect better than prior art; See also Fig. 4 and Fig. 8, undersetting steel plate 11 and basin ring 12 in the present embodiment, it is to lay particular emphasis on weather-proof and high-intensity hot rolled steel plate that undersetting steel plate 11 can be selected the physical property of steel, and basin ring 12 can to select the physical property of steel be to lay particular emphasis on the strong forging of stretch-proof, thereby the supporting capacity that guarantees reasonably to utilize material and improve bearing reaches the effect better than prior art.
The major function of upper bracket steel plate 1 is the active force of carrying and transfer beams body structure aspect; Stainless steel slide plate 2 be welded on upper bracket steel plate 1 below, major function is the frictional behaviour when guaranteeing that pot rubber bearing uses; Two guide rails 3,4 are fixed on below the upper bracket steel plate 1 by full section friction welding, and its role is the limit slippage direction, and major function is the shearing force that takes place in the antagonism work; Middle lined steel plate 5 roles are restriction guide rail 3,4 horizontal slip directions of motion, and its major function is to transmit the power that produces when using; Rubber seal 8 major functions are to guarantee not invaded by foreign material when pot rubber bearing uses, and polytetrafluoroethylene (PTFE) slide plate 7 major functions are the frictional behaviours when guaranteeing the pot rubber bearing use; Basin plug 6 roles are restriction basin plug 6 directions that move up and down, and major function is to transmit the power that produces when using; It is to prevent that when pot rubber bearing is worked the upper part of rubber bearing plate 9 is extruded that brass is confined circle 10 major functions; Rubber bearing plate 9 roles provide damping capacity, disperse and the alleviation active force; Basin ring 12 roles are that constraint rubber bearing plate 9, brass are confined circle 10 and basin plug 6, and its major function is the shearing force that takes place in the antagonism work; Undersetting steel plate 11 roles are the bridge constructions that are connected and fixed in its lower section, and major function is the active force of carrying and transfer beams body structure aspect.
The manufacture method of pot rubber bearing of the present invention is as follows:
Step 1: be ready to rubber seal, rubber bearing plate, brass earlier and confine circle, and by aforementioned requirement to upper bracket steel plate, stainless steel slide plate, guide rail, middle lined steel plate, basin plug, basin ring, the blanking of undersetting steel plate workpiece;
Step 2: upper bracket steel plate, stainless steel slide plate, guide rail, middle lined steel plate, basin plug, basin ring, the woollen section of welding that needs of undersetting steel plate workpiece are carried out machine;
Step 3: after machine was qualified, the greasy dirt of the section that the upper bracket steel plate that machine is qualified, stainless steel slide plate, guide rail, middle lined steel plate, basin plug, basin ring, undersetting steel plate workpiece need weld was removed;
Step 4: upper bracket steel plate, stainless steel slide plate, guide rail, middle lined steel plate, basin plug, basin ring, the undersetting steel plate workpiece that will finish above-mentioned steps are distinguished seam with friction-welding machine;
Step 5: heat treatment of workpieces or slow cooling after welding finished;
Step 6: after heat treatment or slow cooling finish, the surplus metal that section was extruded when turnning and milling was got rid of welding;
Step 7: workpiece is detected a flaw;
Step 8: turnning and milling fine finishining guide rail, middle lined steel plate, basin plug, basin ring portion position;
Step 9: workpiece is carried out the application front surface handle;
Step 10: application surface of the work;
Step 11: assembling, can make pot rubber bearing.
Article two, guide rail 3,4 is weldingly fixed on the bottom surface of upper bracket steel plate 1, and the fixing method of linear friction welding that adopts of welding realizes; The soffit of middle lined steel plate 5 is welded with basin plug 6, and the fixing method of inertia friction weld that adopts of welding realizes; Undersetting steel plate 11 upper surfaces are welded with basin ring 12, and the fixing method of inertia friction weld that adopts of welding realizes.
The present invention has adopted hot rolled steel plate and the forging better than cast steel physical property to make each unit, select by standard GB, GB/T or by the structural carbon steel of international standard ISO or other countries standard A NSI, rOCT, JIS, EN, DIN, BS, NF classification or low-alloy structural steel for making needed raw material, the supporting capacity of bearing is enhanced about more than once.The easy designing for manufacturing of pot rubber bearing of the present invention, the physical property of its material increases substantially, and the consumption of material simultaneously also reduces significantly, and process is simple, is suitable for using in various natural environments.When susceptor design, can select the better steel of physical property, in cold environment, use the performance that also can guarantee pot rubber bearing.
Although the present invention is disclosed, should be pointed out that for the person of ordinary skill of the art without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention by above embodiment.

Claims (9)

1. pot rubber bearing, it is characterized in that, comprise upper bracket steel plate, stainless steel slide plate, middle lined steel plate, basin plug, polytetrafluoroethylene (PTFE) slide plate, sealing ring, undersetting steel plate, basin ring, bearing plate, the bottom surface central authorities of upper bracket steel plate are welded with the stainless steel slide plate, and respectively there is a guide rail that is welded on the upper bracket steel plate bottom surface stainless steel slide plate both sides; The upper surface of lined steel plate has skateboards slot in the middle of described, is inlaid with the polytetrafluoroethylene (PTFE) slide plate in the skateboards slot, the polytetrafluoroethylene (PTFE) slide plate outer and be positioned in the middle of lined steel plate upper surface be provided with seal groove, be inlaid with sealing ring in the seal groove; On the polytetrafluoroethylene (PTFE) slide plate in the middle of described stainless steel slide plate is positioned on the lined steel plate, middle lined steel plate upper end is between described two guide rails, middle lined steel plate soffit and basin surface soldered beyond the Great Wall are one, basin plug lower end places on the bearing plate, bearing plate upper end periphery has circular groove, is inlaid with in the circular groove and confines circle; Described undersetting steel plate upper surface is welded with the basin ring, is placed with bearing plate and basin plug in the basin ring.
2. pot rubber bearing according to claim 1 is characterized in that described sealing ring is a rubber seal, and bearing plate is the rubber bearing plate, and confining circle is that brass is confined circle.
3. pot rubber bearing according to claim 2, it is characterized in that, described guide rail is the produced independent workpiece of hot rolled steel plate that adopts with steel grade or adopt different steel grades respectively with the upper bracket steel plate, three workpiece connect as one through friction welding to select by standard GB, GB/T or to serve as to make needed raw material by the structural carbon steel or the low-alloy structural steel of international standard ISO or other countries standard A NSI, rOCT, JIS, EN, DIN, BS, NF classification.
4. pot rubber bearing according to claim 3, it is characterized in that, the lined steel plate is shaped as generous in the middle of described, the basin plug is shaped as the roundlet pylon, the basin plug, superposition is together from the bottom to top for middle lined steel plate, middle lined steel plate is the independent workpiece that adopts hot rolled steel plate to make, the basin plug is to adopt to forge the independent workpiece that round steel is made, two workpiece are selected by standard GB, GB/T or by international standard ISO or other countries standard A NSI, rOCT, JIS, EN, DIN, BS, the structural carbon steel of NF classification or low-alloy structural steel are for making needed raw material, two workpiece adopt identical or different steel grade, connect as one through friction welding.
5. pot rubber bearing according to claim 4, it is characterized in that, described undersetting steel plate is the independent workpiece that adopts hot rolled steel plate to make, select by standard GB, GB/T or by the structural carbon steel of international standard ISO or other countries standard A NSI, rOCT, JIS, EN, DIN, BS, NF classification or low-alloy structural steel for making needed raw material; Described basin ring is the independent workpiece that adopts the forged steel annulus to make, and adopts and the identical or different steel grade of undersetting steel plate, and basin ring and undersetting steel plate connect as one through friction welding.
6. the manufacture method of the described pot rubber bearing of claim 5 is characterized in that, step is as follows:
Step 1: described by claim 5, be ready to rubber seal, rubber bearing plate, brass confinement circle earlier, and to upper bracket steel plate, stainless steel slide plate, guide rail, middle lined steel plate, basin plug, basin ring, the blanking of undersetting steel plate workpiece;
Step 2: upper bracket steel plate, stainless steel slide plate, guide rail, middle lined steel plate, basin plug, basin ring, the woollen section of welding that needs of undersetting steel plate workpiece are carried out machine;
Step 3: after machine was qualified, the greasy dirt of the section that the upper bracket steel plate that machine is qualified, stainless steel slide plate, guide rail, middle lined steel plate, basin plug, basin ring, undersetting steel plate workpiece need weld was removed;
Step 4: upper bracket steel plate, stainless steel slide plate, guide rail, middle lined steel plate, basin plug, basin ring, the undersetting steel plate workpiece that will finish above-mentioned steps are distinguished seam with friction-welding machine;
Step 5: heat treatment of workpieces or slow cooling after welding finished;
Step 6: after heat treatment or slow cooling finish, the surplus metal that section was extruded when turnning and milling was got rid of welding;
Step 7: workpiece is detected a flaw;
Step 8: turnning and milling fine finishining guide rail, middle lined steel plate, basin plug, basin ring portion position;
Step 9: workpiece is carried out the application front surface handle;
Step 10: application surface of the work;
Step 11: assembling, can make pot rubber bearing.
7. the manufacture method of pot rubber bearing according to claim 6 is characterized in that, the welding method between described two guide rails and the upper bracket steel plate is the welding method of linear friction.
8. the manufacture method of pot rubber bearing according to claim 7 is characterized in that, the welding method between described middle lined steel plate and the basin plug is the welding method of inertia friction.
9. the manufacture method of pot rubber bearing according to claim 8 is characterized in that, the welding method between described undersetting steel plate and the basin ring is the welding method of inertia friction.
CNA2007101237809A 2007-09-30 2007-09-30 Basin type rubber pedestal and method for manufacturing same Pending CN101135136A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNA2007101237809A CN101135136A (en) 2007-09-30 2007-09-30 Basin type rubber pedestal and method for manufacturing same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNA2007101237809A CN101135136A (en) 2007-09-30 2007-09-30 Basin type rubber pedestal and method for manufacturing same

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Publication Number Publication Date
CN101135136A true CN101135136A (en) 2008-03-05

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CNA2007101237809A Pending CN101135136A (en) 2007-09-30 2007-09-30 Basin type rubber pedestal and method for manufacturing same

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101462149B (en) * 2009-01-15 2011-08-10 洛阳市兴荣工业有限公司 Foundry technique method of lower support board of ball type support
CN103758283A (en) * 2013-12-18 2014-04-30 安徽森泰塑木新材料有限公司 Integrated housing upright column backing plate
CN109759792A (en) * 2019-02-26 2019-05-17 溧阳市飞跃机电有限公司 High-power offshore wind farm drives generator support manufacturing process and tooling with straight

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101462149B (en) * 2009-01-15 2011-08-10 洛阳市兴荣工业有限公司 Foundry technique method of lower support board of ball type support
CN103758283A (en) * 2013-12-18 2014-04-30 安徽森泰塑木新材料有限公司 Integrated housing upright column backing plate
CN109759792A (en) * 2019-02-26 2019-05-17 溧阳市飞跃机电有限公司 High-power offshore wind farm drives generator support manufacturing process and tooling with straight
CN109759792B (en) * 2019-02-26 2023-07-04 溧阳市飞跃机电有限公司 Manufacturing process and tooling of direct-drive generator support for high-power offshore wind power

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