Redispersible latex powder
Technical field
The present invention relates to a kind of latex powder, be specially a kind of redispersible latex powder.
Background technology
Redispersable latex powder is mainly used in the cement powder mortar of building trade, is the important additives of cement powder mortar.Effect in cement powder mortar is remarkable.Can improve the cohesive strength and the force of cohesion of material.Improve the transverse elasticity and the folding strength of material.Improve the freeze-thaw resistance of material.Improve the weathering resistance of material, weather resistance, wear resistance.Improve the hydrophobic nature of material, reduce water-intake rate.Improve application property, reduce the shrinking percentage of material.Can effectively prevent cracking.Improve bonding strength and force of cohesion, improve counter-bending and anti-extension property, improve shock resistance, improve hydrophobic nature and reduce water-intake rate, improve wear resistance, weather resistance, improve the cracking that freeze-thaw stability effectively prevents material.
Redispersible latex powder is the powder that a kind of special spray-dried back of emulsion (high molecular polymer) forms.It has good redispersibility, and can be reduced into emulsion rapidly after water contacts, and can keep the original character of emulsion.Compare with traditional liquid-containing binder, redispersible latex powder also has convenient transportation, low, the easy storage of packing cost.Arbitrarily be in harmonious proportion advantage such as easy to use easily with other raw materials such as cement, gypsum.The producer that produces redispersible latex powder in the world mainly contains: German Wa Ke company, national of the United States's starch company, French Rhodia, Dalian, Taiwan chemical company, Italian Wei Naou company.And this product is domestic still blank, and the be through with history of the long-term dependence on import of this product of the appearance of Shanxi Sanwei Group Co., Ltd.'s redispersible latex powder has been filled up domestic blank.
Manufacturer |
Product type |
Form |
Germany Wa Ke company |
RE5044N |
Vinyl acetate-ethylene ester copolymerization rubber powder |
National of the United States's starch company |
50E100S |
Vinyl acetate-ethylene ester copolymerization rubber powder |
France Rhodia |
PAV-29 |
Side chain higher fatty acid vinyl acetate rubber powder |
Dalian, Taiwan chemical company |
DM200 |
The copolymerization rubber powder of tertiary ethylene carbonate and vinyl acetate between to for plastic |
Italy Wei Naou company |
E06PA |
Vinyl acetate-ethylene ester copolymerization rubber powder |
Application number is 200410025257.9 to disclose a kind of redispersible latex powder, it is the latex powder of being made by following weight percentages: emulsion polymerization 65-75%, polyvinyl alcohol 5-15%, silicon-dioxide 3-10%, lime carbonate 5-12%, on the technique effect of putting down in writing from this application, its technique effect has only shown the most general effect of redispersibility latex powder with fuzzy language.And only be ethene and vinyl acetate copolymer emulsion to emulsion polymerization, two kinds of probabilistic materials of ethene and tertiary ethylene carbonate, for not specific description and the explanation more of these two kinds of raw materials, those skilled in the art are difficult to repetition.
Summary of the invention
The present invention provides a kind of redispersible latex powder for the problem that solves the redispersible latex powder redispersibility difference that exists in the prior art.
The present invention is realized by following technical scheme, and a kind of redispersible latex powder comprises the raw material of following weight ratio example,
60~80 parts of polyvinyl acetate copolymerization emulsions; 5~20 parts of polyvinyl alcohol; 2~10 parts of white carbon blacks; 5~15 parts in lime carbonate.
Also comprise vinyl-acetic ester-ethylene copolymerization emulsions 80-160 part or organic silicon emulsion 5-10 part.
Above-mentioned substance is mixed the back spraying drying to get final product.Spraying drying is a routine techniques well known to those skilled in the art.
The preparation of polyvinyl acetate copolymerization emulsion is specially,
By weight preparing burden: water 43-53%, polyvinyl alcohol, 3.2-3.8%, emulsifying agent: 0.4-0.65%,
Sodium-acetate 0.03-0.05%, tartrate 0.06-0.08%, hydrogen peroxide 0.25-0.35%,
Vinyl acetate 25-35%, tertiary ethylene carbonate 15-25%,
Emulsifying agent is 12-sodium alkyl benzene sulfonate or alkyl polyglycol ether,
At first be to add entry, polyvinyl alcohol is under agitation added the dissolution kettle dissolving, be mixed with the aqueous solution, add emulsifying agent in dissolution kettle; And then the good polyvinyl alcohol water solution of dissolving sent into polymeric kettle, when temperature reaches 73-77 ℃ of scope, mixing speed is transferred to 70r/min, in polymeric kettle, evenly drip the mixture of tartrate, hydrogen peroxide and vinyl acetate between to for plastic and tertiary ethylene carbonate, the control rate of addition, making polymerization reaction time is 4-6 hour, continues slaking then 1 hour.
The adding redispersible latex powder can significantly improve the bonding strength of mortar, the redispersible latex powder that adds is many more, bonding strength is just high more, when caking agent must stand extraneous test, characteristics such as the bonding force that just more can embody redispersible latex powder is strong, water-tolerant, snappiness height and weather resistance.Main data from following table obtain proof.
Test event |
Performance index |
The rubber powder incorporation |
0% |
1% |
2% |
3% |
4% |
5% |
Former intensity, Mpa (cement) |
〉=0.7 (terrestrial reference) |
0.4 |
1.0 |
1.28 |
1.32 |
1.6 |
1.42 |
Water-fast intensity MPa |
≥0.5 |
0.72 |
0.98 |
0.85 |
1.18 |
1.25 |
1.4 |
Heatproof intensity MPa |
≥0.5 |
0.4 |
0.8 |
1.2 |
1.25 |
1.34 |
1.1 |
The backfin ratio |
≤3.0 |
3.6 |
2.9 |
2.7 |
2.1 |
2.0 |
1.9 |
1. former intensity
The former intensity of mortar is meant the intensity of mortar after normal curing, and he is a leading indicator of weighing mortar bonding strength size.As can be seen from the above table, its bonding strength of the mortar of admixture redispersible latex powder does not have only 0.4MPa.And the bonding strength that adds five kinds of different volume rubber powders has all improved greatly, all meets and be far longer than the standard-required 0.74MPa of former bonding strength, and along with the volume of redispersible latex powder increases also raising gradually of bonding strength.
2. water-fast intensity
Water-fast intensity is meant that mortar puts into the bonding strength that the water maintenance is surveyed again after the maintenance under standard conditions.What it characterized is that mortar is in the bonding strength performance index in the alternation of wetting and drying state.Its performance quality is to weigh the water-proof important indicator of mortar.
3. heatproof intensity
Heatproof intensity is meant that mortar puts into hot environment again and carry out the bonding strength that maintenance is measured after the standard conditions maintenance, and it is to characterize the bonding strength index whether mortar has high-temperature stability.Its performance quality is one of important indicator weighing the mortar weather resistance.
4. backfin ratio
Backfin is than the ratio that is ultimate compression strength and folding strength, and it is to characterize the flexible the key technical indexes of mortar, and backfin shows that than more little the snappiness of mortar is high more.
Compare with external like product
1. the contrast of product performance index sees the following form
Rubber powder 1 of the present invention and the contrast of rubber powder abroad
2. the contrast of application performance index (test is carried out according to the building material industry standard JC-T547-94 of the People's Republic of China (PRC)):
1) rubber powder 1 of the present invention and external different trade mark rubber powders are under 2% volume, and the contrast of mortar ultimate compression strength sees Table 1, Fig. 1.
Ultimate compression strength (Pma) data of table 1 rubber powder 1 of the present invention and external different trade mark rubber powder mortars
From table 1, Fig. 1 as can be seen, along with the increase in the length of time, the ultimate compression strength of different rubber powders is in rising trend.Under equal conditions, rubber powder 1 ultimate compression strength is in level on the upper side.
2). the heatproof cohesive strength contrast in 14 days of rubber powder 1 and the different volumes of external different trade mark rubber powders sees Table 2, Fig. 2.
The heatproof cohesive strength contrast in 14 days of the different volumes of the different trade mark rubber powders of table 2
From table 2, Fig. 2 as can be seen, when be 14 days the length of time, along with the increase of rubber powder amount, the variation of the heatproof cohesive strength of different rubber powders differed, and external 2, external 5 is slightly on a declining curve.External 1, external 3, external 4, external 6, rubber powder 1 is in rising trend.Explanation is along with the increase of rubber powder amount, and temperature tolerance external 1, external 3, external 4, external 6, rubber powder 1 is good.
3). the water-fast cohesive strength contrast in 14 days of rubber powder 1 of the present invention and the different volumes of external different trade mark rubber powders sees Table 3, Fig. 3.
The water-fast cohesive strength contrast in 14 days of the different volumes of the different trade mark rubber powders of table 3
From table 3, Fig. 3 as can be seen, when be 14 days the length of time, along with the increase of rubber powder amount, except that external 5, the water-fast cohesive strength of the rubber powder of other model was in rising trend.Explanation is along with the increase of rubber powder amount, and the water-fast cohesive strength of rubber powder is in rising trend substantially.
Description of drawings
Fig. 1 represents that the ultimate compression strength of rubber powder 1 and external different trade mark rubber powder mortars is with variation tendency in the length of time
14 days heatproof cohesive strengths of the Fig. 2 and external different rubber powder trades mark comparing result
14 days water-fast cohesive strength comparing results of the Fig. 3 and the external different rubber powder trades mark
Embodiment
Embodiment 1, and a kind of redispersible latex powder comprises the raw material of following weight ratio example,
80 parts of polyvinyl acetate copolymerization emulsions; 5 parts of polyvinyl alcohol; 10 parts of white carbon blacks; 5 parts in lime carbonate.
White, runny polymer powder that spray-dried back forms.Be mainly used in non-cement based dry-mixed mortars such as bonding gypsum, brushing gypsum.
Polyvinyl acetate copolymerization emulsion by part by weight is: water 43%, polyvinyl alcohol 3.8%, emulsifying agent 0.65%, sodium-acetate 0.05%, tartrate 0.08%, hydrogen peroxide 0.35%, vinyl acetate 35%, tertiary ethylene carbonate 17.07% is made, and emulsifying agent is Sodium dodecylbenzene sulfonate or alkyl polyglycol ether.
At first be to add entry, polyvinyl alcohol is under agitation added the dissolution kettle dissolving, be mixed with the aqueous solution, add emulsifying agent in dissolution kettle; And then the good polyvinyl alcohol water solution of dissolving sent into polymeric kettle, when temperature reaches 73-77 ℃ of scope, mixing speed is transferred to 70r/min, in polymeric kettle, evenly drip the mix monomer of tartrate, hydrogen peroxide and vinyl acetate between to for plastic and tertiary ethylene carbonate, the control rate of addition, making polymerization reaction time is 4-6 hour, continues slaking then 1 hour.
Embodiment 2, and a kind of redispersible latex powder comprises the raw material of following weight ratio example, 60 parts of polyvinyl acetate copolymerization emulsions; 20 parts of polyvinyl alcohol; 2 parts of white carbon blacks; 15 parts in lime carbonate.Polyvinyl acetate copolymerization emulsion by part by weight is: water 53%, polyvinyl alcohol 3.2%, emulsifying agent 0.4%, sodium-acetate 0.03%, tartrate 0.06%, hydrogen peroxide 0.25%, vinyl acetate 25%, tertiary ethylene carbonate 18.06% is made, and emulsifying agent is a Sodium dodecylbenzene sulfonate, alkyl polyglycol ether.
The preparation method is with embodiment 1.
Embodiment 3, and a kind of redispersible latex powder comprises the raw material of following weight ratio example,
70 parts of polyvinyl acetate copolymerization emulsions; 10 parts of polyvinyl alcohol; 6 parts of white carbon blacks; 10 parts in lime carbonate.
Polyvinyl acetate copolymerization emulsion by part by weight is: water 50.59%, polyvinyl alcohol 3.5%, emulsifying agent 0.5%, sodium-acetate 0.04%, tartrate 0.07%, hydrogen peroxide 0.3%, vinyl acetate 30%, tertiary ethylene carbonate 15% is made, and emulsifying agent is a Sodium dodecylbenzene sulfonate, alkyl polyglycol ether.
The preparation method is with embodiment 1.
Embodiment 4, and a kind of redispersible latex powder comprises the raw material of following weight ratio example,
80 parts of polyvinyl acetate copolymerization emulsions; 20 parts of polyvinyl alcohol; 10 parts of white carbon blacks; 15 parts in lime carbonate; 160 parts of vinyl-acetic ester-ethylene copolymerization emulsions.
Polyvinyl acetate copolymerization emulsion by part by weight is: water 45.34%, polyvinyl alcohol 3.8%, emulsifying agent 0.4%, sodium-acetate 0.05%, tartrate 0.06%, hydrogen peroxide 0.35%, vinyl acetate 25%, tertiary ethylene carbonate 25% is made, and emulsifying agent is 12-sodium alkyl benzene sulfonate, alkyl polyglycol ether.
Be mainly used in dry-mixed mortars such as external wall outer insulation bonding mortar, ceramic tile caking agent, dried powder boundary agent, gravity flowing levelling mortar and floor material.
Embodiment 5, and a kind of redispersible latex powder comprises the raw material of following weight ratio example,
60 parts of polyvinyl acetate copolymerization emulsions; 5 parts of polyvinyl alcohol; 2 parts of white carbon blacks; 5 parts in lime carbonate; 80 parts of vinyl-acetic ester-ethylene copolymerization emulsions.The polyvinyl acetate copolymerization emulsion preparation is with implementing 1 or 2 or 3 or 4.
Embodiment 6, and a kind of redispersible latex powder comprises the raw material of following weight ratio example,
70 parts of polyvinyl acetate copolymerization emulsions; 15 parts of polyvinyl alcohol; 8 parts of white carbon blacks; 9 parts in lime carbonate; 120 parts of vinyl-acetic ester-ethylene copolymerization emulsions.The polyvinyl acetate copolymerization emulsion preparation is with implementing 1 or 2 or 3 or 4.
Embodiment 7, and a kind of redispersible latex powder comprises the raw material of following weight ratio example,
60 parts of polyvinyl acetate copolymerization emulsions; 5 parts of polyvinyl alcohol; 2 parts of white carbon blacks; 5 parts in lime carbonate; 5 parts of organic silicon emulsions.The polyvinyl acetate copolymerization emulsion preparation is with implementing 1 or 2 or 3 or 4.
Embodiment 8, and a kind of redispersible latex powder comprises the raw material of following weight ratio example,
80 parts of polyvinyl acetate copolymerization emulsions; 20 parts of polyvinyl alcohol; 10 parts of white carbon blacks; 15 parts in lime carbonate; 10 parts of organic silicon emulsions.The polyvinyl acetate copolymerization emulsion preparation is with implementing 1 or 2 or 3 or 4.
Embodiment 9, and a kind of redispersible latex powder comprises the raw material of following weight ratio example,
70 parts of polyvinyl acetate copolymerization emulsions; 15 parts of polyvinyl alcohol; 5 parts of white carbon blacks; 8 parts in lime carbonate; 7 parts of organic silicon emulsions.The polyvinyl acetate copolymerization emulsion preparation is with implementing 1 or 2 or 3 or 4.