CN101116958A

CN101116958A - Brush bristle material and brush

Info

Publication number: CN101116958A
Application number: CNA2007101464535A
Authority: CN
Inventors: 新崎优一郎; 新崎朋子; 新崎优仁人
Original assignee: Individual
Current assignee: Individual
Priority date: 2006-07-07
Filing date: 2007-07-06
Publication date: 2008-02-06
Also published as: KR20080005120A; EP1875830A1; KR101017450B1; EP1875830B1; US20080005859A1; JP2008012126A

Abstract

A brush bristle material comprising a linear metallic material containing powders of one or more kinds of lava abrasive grains and/or basalt abrasive grains in a mixed state at a ratio in the range of 1% to 70%, preferably in the range of 1% to 30%. The powders of the lava abrasive grains and/or the basalt abrasive grains to be included in the linear metallic brush bristle material are incapable of being burnt and melted during the course of the inclusion and capable of enhancing the ability of grinding or abrading. Therefore, it is made possible to optimize the surface treatment of the interior of a hole in a given workpiece and the removal of a burr by grinding and a brush manufactured from the linear metallic brush bristle material.

Description

Bristle material and brush

Technical field

[0001] brush that the present invention relates to a kind of bristle material and make of this bristle material.This bristle material is to make the wire metal material mix the abrasive grain of admixture, makes as volcanic rock abrasive grain or basalt abrasive grain or its powder, thereby can optimize the surface treatment of the hole inside of workpiece, utilizes to grind and removes burr or the like.In particular, the present invention relates to a kind of bristle material of wire metal material and brush of making of this bristle material thereof of using; when making this wire metal material forming line with the metal material thawing and with the material that melts; make the wire metal material comprise volcanic rock abrasive grain or basalt abrasive grain or its powder, thereby can carry out the grinding that adapts with its hardness, shape and polishing purpose workpiece with admixture.

Background technology

[0002] the disclosed brush of Japan Patent JP-A-2003-164332 is a wires to be clipped in middle also the distortion on the spot of three wires make together.Metal hollow tube inserts the wreath piece of brush and the hollow tube periphery is stretched and is fixed on the insertion state.

[0003] the disclosed brush of Japan Patent JP-A-2002-254277 be with the wire harness that the filament of a plurality of aluminium oxide forms immerse in the adhering resin, at last through overcuring with tie up and make.Because adhering resin is bonding, the free end that the filament of a plurality of aluminium oxide allows not to be had to solidify is for example removed burr by grinding.

Can cause fracture in order to gain in strength when [0004] traditional bristle material is made, the fragment of fracture may be scattered and cause accident.In addition, because therefore the workpiece that need to grind provides a kind of demand with the brush that can accept these unlimited characteristics that change just to obtain attention in hardness, flexible and a great difference is arranged in shape.The diamond abrasive grains that the metallic brush batt material has been mixed by having mixed or the abrasive grain of friction particle or other types make their friction (abrading) or (honing) ability of boring and grinding be enhanced.But, at high temperature burned or fusings before it covers in the metal material such as friction particle.Sometimes, traditional bristle material production be suitable for grinding have the brush of friction hardness the time run into difficulty.

[0005] determine the inventor who addresses the above problem to find that volcanic rock abrasive grain or basalt abrasive grain can mix in the wire metal material.Purpose of the present invention just provides a kind ofly mixes the bristle material that makes in the wire metal material with volcanic rock abrasive grain or basalt abrasive grain or its powder with scheduled volume and with admixture; thereby can make the abrasive grain that in the high temperature of manufacture process, keeps being comprised not melt, the brush made from this bristle material is provided simultaneously.Another object of the present invention just provides a kind of bristle material, by a plurality of bristle materials are banded together, periphery to the bundle that forms covers or coats processing, therefore make suitable intensity that its acquisition is suitable for grinding and abrasive characteristic and can not rupture, the brush made from this bristle material also is provided simultaneously.

Summary of the invention

[0006] bristle material of first aspect present invention has wire metallic brush batt material, and described wire metallic brush batt material comprises one or more volcanic rock abrasive grains and/or basalt abrasive grain with admixture with 1% to 70% proportion.

[0007] bristle material of second aspect present invention has wire metallic brush batt material, and its part or all of periphery is covered with the abrasive grain that is selected from inorganic abradant particle, metal or alloy abrasive grain, volcanic ash abrasive grain, obsidian abrasive grain, volcanic rock abrasive grain, the basalt abrasive grain one or more.

[0008] bristle material of third aspect present invention mixes and is coated with following material:

By making wire metallic brush batt material comprise the bristle material that one or more volcanic rock abrasive grains and/or basalt abrasive grain are made with 1% to 70% proportion and with admixture;

Be selected from the bristle material that one or more abrasive grain is made in inorganic abradant particle, metal or alloy abrasive grain, volcanic ash abrasive grain, obsidian abrasive grain, volcanic rock abrasive grain, the basalt abrasive grain by coating on the part or all of periphery that makes wire metallic brush batt material; With

The synthetic resin material that comprises animal origin and/or string with admixture.

[0009] bristle material of fourth aspect present invention have a plurality of tie into a branch of by the present invention first to the bristle material of the third aspect and the periphery of formed bristle material bundle is capped.

[0010] bristle material of fifth aspect present invention has and a plurality ofly ties into the dissimilar bristle material of a branch of the present invention first to fourth aspect and the periphery of formed bristle material bundle is capped.

[0011] bristle material of sixth aspect present invention has and a plurality ofly ties into the bristle material of a branch of the present invention the 4th to the 5th aspect and the periphery of formed bristle material bundle is capped.

[0012] brush of seventh aspect present invention comprises the bristle material of the present invention first to the 6th aspect, and it is made the groove brush, implants brush, welds brush etc., as round brush, wheel brush, spiral brush sifter, tube brush and distortion brush.

[0013] the present invention obtains the metallic brush batt material by volcanic rock abrasive grain, basalt abrasive grain or its powder that makes the linear metal material mix scheduled volume with admixture, therefore can make the acquisition of metallic brush batt material and workpiece, the shape of workpiece and hardness and the abrasive characteristic of producing that purposes adapts.

[0014] the present invention can cover or coat processing to the periphery of the bristle material of the volcanic rock abrasive grain that mixes scheduled volume with admixture or basalt abrasive grain or its powder, has an accident to obtain suitable intensity and to guarantee when the material fracture and can stop when dispersing.

[0015] the present invention can tie together dissimilar bristle material combinations, and the present invention can also further tie up by the bristle material that bundle is good.Therefore, the present invention can obtain and matched bristle material that appropriately grinds of the characteristic of given workpiece and bristle.

[0016] description that provides below with reference to the accompanying drawings, those skilled in the art can have clearly understanding to above-mentioned and other purpose of the present invention, feature and advantage.

Description of drawings

[0017] Fig. 1 (a) and Fig. 1 (b) are the perspective views of the embodiment of the invention 1, and the bristle material that shows the wire metal material respectively comprises the volcanic rock abrasive grain of admixture.

[0018] Fig. 2 (a) and Fig. 2 (b) expression embodiment of the invention 2, Fig. 2 (a) represents to have abrasive grain to be attached to wire metal material situation on every side, and Fig. 2 (b) expression invests wire metal material situation on every side by coating to handle with abrasive grain.

[0019] Fig. 3 (a) and Fig. 3 (b) are the perspective view and the sectional view of the embodiment of the invention 3, show respectively a plurality of bristle materials are banded together to make a bristle material.

[0020] Fig. 4 (a) and Fig. 4 (b) are the sectional views of the embodiment of the invention 4, show respectively a plurality of bristle materials are banded together to make a bristle material.Fig. 4 (c) and Fig. 4 (d) are its perspective views.

[0021] Fig. 5 (a) and Fig. 5 (b) are the sectional view and the perspective view of the embodiment of the invention 5, show respectively a plurality of bristle materials are covered to make a bristle material.

[0022] Fig. 6 (a) and Fig. 6 (h) are the schematic diagrames of the made brush of bristle material of the present invention.

The specific embodiment

[0023] bristle material of first aspect present invention is with 1% to 70% proportion with one or more volcanic rock abrasive grains and/or basalt abrasive grain or its powder; be preferably 1% to 30% scope; when the wire bristle material is made by iron, copper, aluminium, titanium, nickel, chromium or its alloy of fusing, be included in the wire metallic brush batt material and make.Because the volcanic rock abrasive grain and/or the basalt abrasive grain that are comprised in the wire metallic brush batt material were at high temperature to form originally, they can not burn or melt in the process of mixing, but can make the metallic brush batt material obtain friction or the grainding capacity that strengthens.

[0024] bristle material of second aspect present invention is by around the wire metallic brush batt material for example made by iron, copper, aluminium, titanium, nickel, chromium or its alloy; partly or entirely coat and go up one or more abrasive grains, make as diamond abrasive grains, inorganic abradant particle, metal or alloy abrasive grain, volcanic ash abrasive grain, volcanic rock abrasive grain or basalt abrasive grain.The mode that coats for example is divided into electro-deposition, gas phase accumulation, hot weld and plating.This coating can be with 1% to 100% the relevant abrasive grain of proportion deposition.Because the amount of this clad (thickness) can be selected decision, so just might adjust purposes and the shape of nerve (nerve) to adapt to clad of the clad that forms easily, can make the synthetic resin material obtain elasticity, prevent the metal material fracture.In addition, clad is generally speaking identical with state attached to the clad of metal material periphery under about ratio of 1% to 10%.

[0025] bristle material of third aspect present invention is by with the bristle material of the bristle material of first aspect present invention, second aspect with include animal origin and/or the synthetic resin material of string mixes with admixture and forms an independent bristle material and make.The synthetic resin material by as based on the resin of polyamide, polypropylene, polyethylene, polyvinyl chloride, polyimides, polymer, polyester, polymer plastic, polyether-ether-ketone (PEEk ^TM) resin or fragrance bunch makes based on the polyamide heat resistance fiber.Particularly, include animal mane (horse-hair hair, bristles hair etc.) and/or string (PAKIN (tampico), palm with admixture, banana etc.) synthetic resin material is capped, and makes the bristle material of first and second aspects of the present invention be bundled into a single piece.

[0026] covering means a plurality of bristle materials by synthetic resin or the covering of metal pipe.In addition, the process of covering be the rope that metal wire or synthetic resin are made is covered bristle material and be wrapped on the bristle material or make bristle material be wrapped in described rope be woven into bag in.

[0027] bristle material of fourth aspect present invention is to obtain after the common periphery of bristle material after individually the present invention first being banded together and will tie up to the described a plurality of bristle materials of the third aspect covers at least.The number of the raw material that the bristle material of fourth aspect present invention can be by correct selection bristle material, the number of material and the material that bands together obtains to be suitable for the bristle material of given surface of the work.Parcel that can twine, net or the pipe encirclement made from metal or synthetic resin by rope, or other similar fashion cover.

[0028] bristle material of fifth aspect present invention is that a plurality of dissimilar bristle material that will be selected from the bristle material of the present invention first to fourth aspect bands together acquisition.Band together and make the periphery of formed bundle to cover with being bundled into unitarily formed a plurality of identical or different bristle material as mentioned above.The described bristle material of fifth aspect present invention can have wider range of application than the described bristle material of fourth aspect present invention by selecting the bristle material of different constituents.

[0029] bristle material of sixth aspect present invention is the more described bristle materials of the present invention the 4th and the 5th aspect to be bundled into one or more, obtains after then the periphery of formed bristle material bundle being covered.The bristle material of the present invention the 4th and the 5th aspect, in order to obtain to grind the necessary intensity of given workpiece, allow to select the raw material of bristle material, the material of selecting to be used to comprise or applying by coating, and the number of the decision bristle material part that will band together.

[0030] brush of seventh aspect present invention is the described bristle material in the present invention first to the 6th aspect to be inserted a groove component or embed clamping plate parts and shape of product that aligning forms is made the groove brush, implanted brush, welding brush etc.Brush is correctly formalized and is made round brush, wheel brush, spiral brush sifter, tube brush and distortion brush, finally can obtain to be used to grind shape, intensity and the elasticity of the optimization of given workpiece.

Embodiment 1

[0031] Fig. 1 (a) and Fig. 1 (b) are the perspective views of the embodiment of the invention 1, show respectively to make the wire metal material comprise a kind of bristle material that the volcanic rock abrasive grain is made with admixture.Bristle material 111 has wire metal material 11 among Fig. 1 (a), and it comprises the powder of volcanic rock abrasive grain 12 or volcanic rock abrasive grain 12 with admixture.Bristle material 112 shown in Fig. 1 (b) has wire metal material 11, and it comprises volcanic rock abrasive grain 12 and basalt abrasive grain 13 or its powder with admixture.Bristle material also can have the wire metal material 11 that comprises the powder of basalt abrasive grain 13 with admixture separately.Be heated to high temperature so that can adjust to predetermined diameter the time at material, volcanic rock abrasive grain 12 grades or its powder cover in the wire metal material 11.Volcanic rock abrasive grain 12 grades or its powder can not burn as diamond abrasive grains, because they at high temperature formed originally.

[0032] wire metal material 11 is for example made by iron, copper, aluminium, nickel, chromium, titanium or its alloy.The inventor finds that volcanic rock abrasive grain 12 and/or basalt abrasive grain 13 or its powder can be with 1% to 70% proportions, and preferred 1% to 30% proportion covers in the wire metal material 11.

Embodiment 2

[0033] Fig. 2 represents embodiments of the invention 2, and Fig. 2 (a) makes the schematic diagram of abrasive grain attached to example around the wire metal material, and Fig. 2 (b) makes the schematic diagram of abrasive grain attached to example around the wire metal material by coating to handle.The example of bristle material 211 shown in Fig. 2 (a) is to have comprised volcanic rock abrasive grain etc. in wire metal material 11, then by electro-deposition, gas phase accumulation, hot weld or electroplating processes with metal abrasives particle, diamond abrasive grains, grinding abrasive particle, inorganic abradant particle, CBN abrasive grain, GC abrasive grain, volcanic rock abrasive grain, obsidian abrasive grain or by their are mixed the periphery that the abrasive grain that obtains is attached to metal material 11.Bristle material 212 shown in Fig. 2 (b) is to have comprised volcanic rock abrasive grain 12 and basalt abrasive grain 13 or its powder in the wire metal material, apply in the periphery of metal material 12 then have the metal abrasives particle, diamond abrasive grains, grinding abrasive particle, inorganic abradant particle, CBN abrasive grain, GC abrasive grain, volcanic rock abrasive grain, obsidian abrasive grain or obtain by the clad 22 that their is mixed the abrasive grain that obtains.Coat to handle and realize by electro-deposition, gas phase accumulation, hot weld or plating, similar with the product of Fig. 2 (a).

Embodiment 3

[0034] Fig. 3 (a) and Fig. 3 (b) are perspective view and sectional view, show a plurality of bristle materials are banded together the example of making a bristle material.Bristle material shown in Fig. 3 (a) and Fig. 3 (b) is bundled into single piece with a plurality of bristle materials of Fig. 1 and/or Fig. 2 with rope or kernmantle etc. respectively and obtains.Bristle material 111 shown in Fig. 3 (a) is that volcanic rock abrasive grain 12 is covered in the wire metal material 11, and four these wire metal materials is bundled into rope 31 single piece obtains.Bristle material 211 shown in Fig. 3 (b) is that volcanic rock abrasive grain 12 is covered in the wire metal material 11, and by electroplating processes or electrodeposition process with abrasive grain deposit to metal material 11 around obtain.

Bristle material

211 and 212 is respectively by the volcanic rock abrasive grain is covered in the wire metal material 11, and with abrasive grain by coating deposit to metal material around obtain.Bristle material 211 is tied into an integral body by rope 31 or kernmantle 32 respectively with 212.

Embodiment 4

[0035] Fig. 4 (a) and Fig. 4 (b) band together the sectional view that obtains a bristle material with a plurality of bristle materials, and Fig. 4 (c) and Fig. 4 (d) are the perspective views of same bristle material.Bristle material shown in Fig. 4 (a) is with the bristle material 111 that has comprised volcanic rock abrasive grain etc. or its powder illustrated in figures 1 and 2 with one or more animal or plant fiber-covered, the synthetic resin material 41 that interweaves or coat, gets up to obtain with rope 411 shown in Fig. 4 (c) or Fig. 4 (d) or net 412 bundles.Above-mentioned rope 411 or net 412 can be used any one making in synthetic resin, natural fiber or the metal.

[0036] bristle material shown in Fig. 4 (b) is to make the bristle material 111 that is comprising volcanic rock abrasive grain etc. with admixture, by modes such as electro-deposition, plating with abrasive grain etc. be attached to bristle material 111 around bristle material 211, around bristle material 111, coated the bristle material 212 of one deck abrasive grain, with one or more animal and plant fiber-covered, interweave or the synthetic resin material 41 that coats is tied to get up to obtain by rope 411 shown in Fig. 4 (c) or Fig. 4 (d) or net 412.

Embodiment 5

[0037] Fig. 5 (a) and Fig. 5 (b) represent respectively a plurality of bristle materials are covered sectional view and the perspective view that is made into a bristle material.Bristle material shown in Fig. 5 (a) is that a plurality of bristle materials 211 and 212 (Fig. 2 and shown in Figure 3) and 511 are inserted into resulting independent product in the tubular material 51 of being made by synthetic resin or similar material.Bristle material shown in Fig. 5 (b) is that a plurality of bristle materials 211,212 and 511 are inserted into resulting independent product in the tubular material 52 of being made by above-mentioned synthetic resin.Tubular material 52 comprises friction particle, diamond abrasive grains or analog with admixture.In addition, bristle material allows to change various raw material, the number of bristle material part, not combination of bristle material of the same race or the like.

[0038] Fig. 6 (a) is the schematic diagram of the brush made of bristle material of the present invention to Fig. 6 (h).Fig. 6 (a) is a cup brush; Fig. 6 (b) is a disc brush, and it has the groove brush that is connected to a disk periphery; Fig. 6 (c) is a disc brush, and it has the groove brush of circumflexion; Fig. 6 (d) is the brush that the bristle material that is connected in the groove is made towards the inboard; Fig. 6 (e) and Fig. 6 (f) are round brush, and Fig. 6 (g) is a tube brush, and Fig. 6 (h) is the distortion brush.These brushes substantially all are to make of the bristle material in the embodiment of the invention.

[0039] with reference to the foregoing description the present invention has been done specific description.But the present invention will be confined to these embodiment.The present invention can have the variation in the various designs, unless departed from the theme of describing in the Patent right requirement scope.The density of quality, size, shape and the associated materials of the raw material of bristle, the number of bristle material, the material that comprised can be selected according to type, shape, the purposes of given workpiece.Especially in regard to metal parts, synthetic resin members, the parts that comprised and the parts that adhere to, much less, except the content of special record in present description, those contents known or that generally understand can be used.

Claims

1. bristle material, it has wire metallic brush batt material, and the overlapping bristle material of described wire comprises one or more volcanic rock abrasive grains and/or basalt abrasive grain with admixture with 1% to 70% proportion.

2. bristle material, it has wire metallic brush batt material, is coating one or more the abrasive grain that is selected from inorganic abradant particle, metal or alloy abrasive grain, volcanic ash abrasive grain, obsidian abrasive grain, volcanic rock abrasive grain, the basalt abrasive grain on the part or all of periphery of described wire metallic brush batt material.

3. bristle material, mix and be coated with following material:

By making wire gold layer bristle material comprise the bristle material that one or more volcanic rock abrasive grains and/or basalt abrasive grain are made with 1% to 70% proportion and with admixture;

4. as each described bristle material among the claim 1-3, wherein said bristle material comprises a plurality ofly ties into a branch of bristle material, and the periphery of described bristle material bundle is capped.

5. as each described bristle material among the claim 1-4, wherein said bristle system material package is drawn together and is a plurality ofly tied into a branch of dissimilar bristle material, and the periphery of described bristle material bundle is capped.

6. as claim 4 or 5 described bristle materials, wherein tie up a plurality of bristle materials behind the bunchy and further be bundled into one and newly restraint and the periphery of described new bundle is capped.

7. a brush comprises each described bristle material among the claim 1-6, and wherein, described bristle material is made into as the groove brush of round brush, wheel brush, spiral brush sifter, tube brush and distortion brush, implants brush and welding brush.