CN101099987A - Compensation type alloy wire punching automatic line for quick thermocouple - Google Patents
Compensation type alloy wire punching automatic line for quick thermocouple Download PDFInfo
- Publication number
- CN101099987A CN101099987A CNA2007100580172A CN200710058017A CN101099987A CN 101099987 A CN101099987 A CN 101099987A CN A2007100580172 A CNA2007100580172 A CN A2007100580172A CN 200710058017 A CN200710058017 A CN 200710058017A CN 101099987 A CN101099987 A CN 101099987A
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- alloy wire
- magnetic valve
- stepper motor
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- flushing device
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Abstract
The automatic production line for producing compensation type alloy wire for fast thermocouple consists of one wire unwinder, one straightener, one pneumatic clamper, one pneumatic feeder, one shearing and punching unit and one control unit comprising one monolithic computer, two solenoid valves, one step motor and one step motor driver. It has pneumatic drive and mechanical drive controlled with the data from the monolithic computer to realize automatic production from feeding material, clamping, shearing and punching. The present invention has the features of stable performance, high precision, high efficiency, high safety, high product uniformity and no environmental pollution.
Description
Technical field
The present invention relates to a kind of wire rod cutting production line, particularly a kind of compensation type alloy wire punching automatic line for quick thermocouple.
Technical background
At present, fast idol is manual feeding with the general employing of shearing of compensation type alloy wire, and it is die-cut that 10 tons of punch presses carry out, and efficient is low, output is few, dimensional accuracy does not guarantee, homogeneity of product is bad and dangerous height.
Summary of the invention
Problem in view of the prior art existence, the invention provides a kind of employing single-chip data control pneumatic gearing and machine driving, make fast idol with compensation type alloy wire from feeding, compress, cut towards whole automations, concrete technical scheme is, a kind of compensation type alloy wire punching automatic line for quick thermocouple, it is characterized in that: by wire dispenser, straightener, air clamper, pneumatic feed arrangement, cutting flushing device reaches by singlechip controller, the air clamper magnetic valve, pneumatic feed arrangement magnetic valve, the control section of cutting flushing device stepper motor composition assembles, its circuit is connected to, programmable device three outputs in the single-chip microcomputer, respectively with photoelectrical coupler 1,2,3 input is connected, the input of cutting the flushing device stepper motor driver links to each other with the output of photoelectrical coupler 1, output links to each other with the input of stepper motor, power end links to each other with power transformer, the input of air clamper magnetic valve links to each other with the output of photoelectrical coupler 2, the magnetic valve input of pneumatic feed arrangement links to each other with the output of photoelectrical coupler 3, the output of the counter in the single-chip microcomputer links to each other with the counter display, and the power end of single-chip microcomputer links to each other with power transformer through rectifying pressurizer.
Good product consistency and this transfer matic that characteristics of the present invention are that this transfer matic performance is stable, precision is high, efficient is high, security is good, produce are pollution-free.
Description of drawings
Fig. 1 is a structural representation of the present invention and as Figure of abstract.
Fig. 2 is a circuit block diagram of the present invention.
Fig. 3 is a process chart of the present invention.
The specific embodiment
As Fig. 1, shown in 2, that singlechip controller adopts is MCS 8051, that stepper motor adopts is 110BYG250/450, programmable device three outputs in the single-chip microcomputer respectively with photoelectrical coupler 1,2,3 input is connected, the input of cutting the flushing device stepper motor driver links to each other with the output of photoelectrical coupler 1, output links to each other with the input of stepper motor, power end links to each other with power transformer, the input of air clamper magnetic valve links to each other with the output of photoelectrical coupler 2, the magnetic valve input of pneumatic feed arrangement links to each other with the output of photoelectrical coupler 3, the output of the counter in the single-chip microcomputer links to each other with the counter display, and the power end of single-chip microcomputer links to each other with power transformer through rectifying pressurizer.
The technical performance index of transfer matic is, shears stamping press and reaches 1 ton, and the range 160mm of feeding, cutting towards frequency is 30 times/minute, and the tolerance grade of sheared length can reach ± 0.05mm, and punching press thickness deviation precision can reach ± 0.02mm.
Workflow is:
1. the alloy wire on the wire dispenser is directed to by straightener, hold down gag and cuts on the flushing device;
2. start single-chip microcomputer, carry out the following steps shuttling movement by programming:
A. the little cylinder in magnetic valve 1 conducting, air clamper promotes hold down gag and compresses alloy wire;
B. magnetic valve 2 conductings, the big cylinder in the pneumatic feed arrangement promote to be fixed on air clamper on the pneumatic feed arrangement to cutting the flushing device motion and making alloy wire to assigned address;
C. cut the conducting of flushing device driver, stepper motor rotates, and drives eccentric wheel and the slide block cut on the flushing device by gear drive and moves up and down, and the mould of cutting in the flushing device is cut towards alloy wire;
D. magnetic valve 1 cuts out, and the little cylinder of air clamper lifts the drive air clamper and unclamps alloy wire;
E. magnetic valve 2 cuts out, the big cylinder carriage return of pneumatic feed arrangement, the air clamper reposition on the pneumatic feed arrangement;
F. count display is counted;
G. A～F step action is carried out in circulation.
Claims (3)
1. compensation type alloy wire punching automatic line for quick thermocouple, it is characterized in that: by wire dispenser, straightener, air clamper, pneumatic feed arrangement, cutting flushing device reaches by single-chip microcomputer, magnetic valve 1, magnetic valve 2, stepper motor, the control section that stepper motor driver is formed assembles, its circuit is connected to, programmable device three outputs in the single-chip microcomputer respectively with photoelectrical coupler 1,2,3 input is connected, the input of stepper motor driver links to each other with the output of photoelectrical coupler 1, output links to each other with the input of stepper motor driver, power end links to each other with power transformer, the output of stepper motor driver links to each other with stepper motor, the input of magnetic valve 1 links to each other with the output of photoelectrical coupler 2, magnetic valve 2 inputs link to each other with the output of photoelectrical coupler 3, the output of the counter in the single-chip microcomputer links to each other with the counter display, and the power end of single-chip microcomputer links to each other with power transformer through rectifying pressurizer.
2. compensation type alloy wire punching automatic line for quick thermocouple as claimed in claim 1 is characterized in that: workflow is:
1. the alloy wire on the wire dispenser is directed to by straightener, hold down gag and cuts on the flushing device;
2. start single-chip microcomputer, carry out the following steps shuttling movement by programming:
A. the little cylinder in magnetic valve 1 conducting, air clamper promotes hold down gag and compresses alloy wire;
B. magnetic valve 2 conductings, the big cylinder in the pneumatic feed arrangement promote to be fixed on air clamper on the pneumatic feed arrangement to cutting the flushing device motion and making alloy wire to assigned address;
C. cut the conducting of flushing device driver, stepper motor rotates, and drives eccentric wheel and the slide block cut on the flushing device by gear drive and moves up and down, and the mould of cutting in the flushing device is cut towards alloy wire;
D. magnetic valve 1 cuts out, and the little cylinder of air clamper lifts the drive air clamper and unclamps alloy wire;
E. magnetic valve 2 cuts out, the big cylinder carriage return of pneumatic feed arrangement, the air clamper reposition on the pneumatic feed arrangement;
F. count display is counted;
G. A～F step action is carried out in circulation.
3. compensation type alloy wire punching automatic line for quick thermocouple as claimed in claim 1 is characterized in that, the motor of cutting flushing device is a stepper motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100580172A CN101099987A (en) | 2007-07-12 | 2007-07-12 | Compensation type alloy wire punching automatic line for quick thermocouple |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100580172A CN101099987A (en) | 2007-07-12 | 2007-07-12 | Compensation type alloy wire punching automatic line for quick thermocouple |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101099987A true CN101099987A (en) | 2008-01-09 |
Family
ID=39034525
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007100580172A Pending CN101099987A (en) | 2007-07-12 | 2007-07-12 | Compensation type alloy wire punching automatic line for quick thermocouple |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101099987A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102941274A (en) * | 2012-11-26 | 2013-02-27 | 遵义天际机电有限责任公司 | Method for automatic punching, calculating, laminating, riveting and forming of iron core progressive die of automobile ignition coil |
| CN106345944A (en) * | 2016-08-28 | 2017-01-25 | 樊涛春 | Numerical control multi-head cutting machine and use method thereof |
-
2007
- 2007-07-12 CN CNA2007100580172A patent/CN101099987A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102941274A (en) * | 2012-11-26 | 2013-02-27 | 遵义天际机电有限责任公司 | Method for automatic punching, calculating, laminating, riveting and forming of iron core progressive die of automobile ignition coil |
| CN102941274B (en) * | 2012-11-26 | 2014-09-10 | 遵义天际机电有限责任公司 | Method for automatic punching, calculating, laminating, riveting and forming of iron core progressive die of automobile ignition coil |
| CN106345944A (en) * | 2016-08-28 | 2017-01-25 | 樊涛春 | Numerical control multi-head cutting machine and use method thereof |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |