CN101096325A - Organic fertilizer fermenting apparatus - Google Patents
Organic fertilizer fermenting apparatus Download PDFInfo
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- CN101096325A CN101096325A CNA2006100907298A CN200610090729A CN101096325A CN 101096325 A CN101096325 A CN 101096325A CN A2006100907298 A CNA2006100907298 A CN A2006100907298A CN 200610090729 A CN200610090729 A CN 200610090729A CN 101096325 A CN101096325 A CN 101096325A
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- storehouse
- granary
- sun
- relief outlet
- feed bin
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
The invention discloses an organic ferment device, which comprises the following parts: masterbatch bin (10), several progressive bins (30, 40, 60), one or more turnover bins (20, 50)and discharge bin (70), wherein several progressive bins, one or more turnover bins and discharge bin embrace the periphery of masterbatch bin; each bin has inlet and outlet; the heater is set at the bottom of each bin; the discharge bin also has product outlet at the bottom or at the bottom position higher than the bin under material liquid level in the discharge bin. The invention ensures the sufficient stirring and blending with even heating, which improves the quality and efficiency without polluting environment.
Description
Technical field
The present invention relates to fermentation unit, particularly organic fertilizer fermenting apparatus.
Background technology
The making method of fertilizer is a lot, is that raw material is made in the method for fertilizer with ight soil, and fermentation is the key of ensuring the quality of products.Traditional muck production method is that normal temperature pile fermentation, oven dry airing are made basically; Perhaps the dry-matter of oven dry after the airing added bacterial classification, add that stirrings such as sand, yellow mud, sawdust make; Its main defective is stirring, fermentation is inhomogeneous, of poor quality, efficient is low; Next is that liquid portion not only is not utilized, and evaporates polluted air because of the oven dry airing on the contrary, permeates the face of land and polluted source; Harmful bacterium wherein, worm's ovum, weed seed do not have deactivation, can be residual in a large number on farm crop during use.The cost of traditional muck production method is also high, and run off about 80% liquid of oven dry airing had both been wasted resource, again contaminate environment.Fermentation equipment is the effective measure that guarantees fermented quality, and traditional method generally is to adopt manpower or machinery to stir method such as stirring to ferment in the critical process fermentation, can not guarantee the thorough mixing of material, evenly fermentation.Its quality, efficient can not improve, also contaminate environment.
A kind of feces of livestock and poultry fermentation stirrer is disclosed among the Chinese patent CN200320111607.4, this machine is reached the electrical control cubicles that is equipped with on it by the frame mainframe, power drive system, hydraulic power unit, walking driver gear, walking passive gear, auxiliary girder, positioning support plate, hoist cylinder constitutes, its equipped lifting supported slab stiring cutter, auxiliary girder one end and the frame mainframe of cutter shaft and cover plate are hinged, the other end is overlapped on the positioning support plate, cutter shaft is connected with power drive system with walking driver gear, the hoist cylinder two ends are hinged with lifting support plate and frame mainframe respectively, and the oil circuit of hydraulic ram and hydraulic power unit are connected; This machine is simple in structure, and transaction capabilities is good, can with two grooves, three-flute and the supporting use in multiple-grooved manure fermentation pond, by mixing of stirrer, make its fermentation evenly, to improve Products Quality.
Summary of the invention
The purpose of this invention is to provide a kind of organic fertilizer fermenting apparatus, it can solve the shortcoming in above-mentioned traditional excrement composting fermentation; Fully mix even heating in the time of guaranteeing fermentation; Its quality, efficient improve simultaneously, and is free from environmental pollution, possesses commercial production conditions.
The objective of the invention is to realize by following technical scheme.The present invention is an organic fertilizer fermenting apparatus, it is characterized in that: comprise masterbatch storehouse, several storehouses of going forward one by one, one or several all roll-overs and go out feed bin, described several storehouses of going forward one by one, one or several all roll-overs and go out the periphery that feed bin is looped around described masterbatch storehouse; All there are admission port, relief outlet in described each storehouse.Each admission port, relief outlet are as the material mobile import and export of taking grain out of a granary to sun it; And the relief outlet that goes out feed bin is both as the material mobile outlet of taking grain out of a granary to sun it, but double as is the goods relief outlet again;
Between described each admission port, the relief outlet through transposition take grain out of a granary to sun it pump, valve, pipe coupling; Described each valve is used to control the switching of each admission port, relief outlet;
Well heater is equipped with in bottom in described each storehouse, the material that is moved in order to heating.
Another program is: describedly go out feed bin and also have the goods relief outlet, described goods relief outlet is positioned at the bottom of feed bin; Or it is following but be higher than the place, bottom in storehouse to be arranged in the feed bin material liquid surface.
The admission port in each storehouse links to each other with the take grain out of a granary to sun it relief outlet of pump of parallel way and transposition by each valve; The relief outlet in each storehouse links to each other with the take grain out of a granary to sun it admission port of pump of parallel way and transposition by each valve.
In described masterbatch storehouse, some storehouses of going forward one by one, one or several all roll-overs and go out the outside of feed bin, also be surrounded by the gas storehouse.
The pore that has connection between described each storehouse, the pore between each storehouse communicates with the gas storehouse.Described gas storehouse is from the top, surround each storehouse on every side, and the bottom in each storehouse is placed on the support, and in the bottom in each storehouse coated with thermal insulation layer.
The present invention be the multi-work-station that adopts the type of heating of taking grain out of a granary to sun it, continuously, automatically, the processing unit (plant) of mass-producing.Raw material go forward one by one from the masterbatch storehouse deliver to first go forward one by one the storehouse, again go forward one by one deliver to the next one go forward one by one the storehouse, go forward one by one successively and deliver to the storehouse of going forward one by one at last, go forward one by one and deliver to out feed bin more again, deliver from godown.Go forward one by one each time, go out goods once; And in the interval of going forward one by one for 2 times, the heating of taking grain out of a granary to sun it (anaerobically fermenting condition).The heating of taking grain out of a granary to sun it is that material is transplanted on another storehouse (for example all roll-overs) from the storehouse, place, when mobile material, with the material heating, mixes; Make material under the leavening temperature of homogeneous, ferment.And then material is sent back to the storehouse, place by described another storehouse, and when transferring material, be heated, mix, make whole material keep same leavening temperature.Taking grain out of a granary to sun it adds heat energy and material is fully contacted with bacterial classification and produces high-quality organic biogas manure, has solved the unbalanced problem of fermentation.Control material the moving of each storehouse with pump, valve, pipeline, material is heated with well heater.Time, the number of times of the quantity of station and the heating of taking grain out of a granary to sun it can be formulated according to the output and the processing requirement of goods.
The present invention adopts airtight masterbatch storehouse and is looped around the storehouse of going forward one by one of periphery, masterbatch storehouse, all roll-overs, discharging chamber structure, and it is compact that it is arranged;
The admission port in masterbatch storehouse links to each other with feeding unit, is used to send to raw material; The relief outlet that goes out feed bin links to each other with receiving trap, is used to send goods; The goods relief outlet can be designed to independent outlet, is used to discharge goods, other the relief outlet mobile material that is used to take grain out of a granary to sun it.
Through pump, valve, pipe coupling, be used for the material transposition, take grain out of a granary to sun it between the admission port in described each storehouse, the relief outlet; Heating when well heater is used for material moved guarantees leavening temperature.
Described each relief outlet is positioned at the bottom in each storehouse, is beneficial to heating when material is discharged; Each admission port is higher than the liquid level of material, is beneficial to the uniform mixing of material.
Adopt anti-when sending technology, the described structure that goes out feed bin is: it is following but be higher than the bottom, storehouse that the goods relief outlet is positioned at material liquid surface, is used to discharge goods, and preserves the ripe material of part in going out feed bin; By the position
The part maturation material that to preserve in the relief outlet of storehouse bottom is through transposition take grain out of a granary to sun it pump, anti-masterbatch storehouse, the masterbatch as a supplement of sending back to of valve.
The biogas that produces when described gas storehouse is used for holding fermentation temporarily, and as the thermal insulation layer of each fermentation cabin.
In sum, fully mixing when the present invention can guarantee to ferment, even heating, its quality, efficient improve simultaneously, and is free from environmental pollution, possesses commercial production conditions.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is that A among Fig. 1 is to view.
Fig. 3 is the fundamental diagram (each storehouse is launched, masterbatch storehouse 10 is inserted into all roll-overs 20 and go out between the feed bin 70) among Fig. 1.
Fig. 4 is the anti-work synoptic diagram (well heater is not shown) that send technology among Fig. 1.
Code name explanation among the figure
10 masterbatch storehouses, 11 admission ports, 12 relief outlets, 13 ventilating pits, 14,15 valves, 16 ventilating pits
18 raw material loading ports, 19 well heaters
20 first all roll-over 21 admission ports 22 relief outlets 23 ventilating pits 24,25 valves 29 well heaters
30 first storehouse 31 admission ports, 32 relief outlets, 33 ventilating pits, 34,35 valves, 39 well heaters that go forward one by one
40 second storehouse 41 admission ports, 42 relief outlets, 43 ventilating pits, 44,45 valves, 49 well heaters that go forward one by one
50 second all roll-over 51 admission ports 52 relief outlets 53 ventilating pits 54,55 valves 59 well heaters
60 the 3rd storehouse 61 admission ports, 62 relief outlets, 63 ventilating pits, 64,65 valves, 69 well heaters that go forward one by one
70 go out feed bin 71 admission ports 72 relief outlets 73 ventilating pits 74,75,76 valves
77 goods relief outlets, 79 well heaters
80 gas storehouses
90 supports 91 transposition pump 92 goods of taking grain out of a granary to sun it are sent pump
Embodiment
Embodiment 1
As Fig. 1,2 is structural representation of the present invention, comprise go forward one by one 30,40,60, two all roll- overs 20,50 in storehouse and go out feed bin 70 of 10,3 in masterbatch storehouse, the described storehouse 30,40,60 of respectively going forward one by one, all roll- overs 20,50 and go out the periphery that feed bin 70 is looped around described masterbatch storehouse 10; Described each storehouse is airtight.As Fig. 3, all there are material take grain out of a granary to sun it admission port 11,21,31,41,51,61,71, the relief outlet 12,22,32,42,52,62,72 of usefulness in described each storehouse;
Between described each admission port, the relief outlet through transposition take grain out of a granary to sun it pump 91, valve, pipe coupling; Described valve is used to control the switching of each admission port, relief outlet;
Well heater 19,29,39,49,59,69,79 is housed, in order to heat mobile material in the bottom in described each storehouse.
Describedly go out feed bin 70 and also have independent goods relief outlet 77, described goods relief outlet 77 is positioned at the bottom of feed bin 70, or it is following but be higher than the place, bottom (seeing Fig. 4 for details) in storehouse to be arranged in feed bin 70 material liquid surface height H.The relief outlet 72 mobile material that is used to take grain out of a granary to sun it, goods relief outlet 77 is used to discharge goods.
Each admission port 11,21,31,41,51,61,71 in described each storehouse 10,20,30,40,50,60,70 links to each other with the take grain out of a granary to sun it relief outlet of pump 91 of parallel way and transposition through each valve 15,25,35,45,55,65,75.Each relief outlet 12,22,32,42,52,62,72 links to each other with the take grain out of a granary to sun it admission port of pump 91 of parallel way and transposition through each valve 14,24,34,44,54,64,74.
In described masterbatch storehouse 10, the storehouse 30,40,60 of going forward one by one, all roll- overs 20,50 and go out the outside of feed bin 70, also be surrounded by gas storehouse 80, in order to heat insulation.
Between described each storehouse, have the pore 13,23,33,43,53,63,73 of connection, communicate with gas storehouse 80, make between each storehouse and ventilate with pore 16 (see figure 2)s; Described pore position is higher than the liquid level H of material.
Described gas storehouse 80 is from the top, surround each storehouse on every side, and the bottom in each storehouse is placed on the support 90, and in the bottom in each storehouse coated with thermal insulation layer 94, described gas storehouse 80 is through exporting 81 (see figure 2)s that communicate with the biogas treatment unit.
When work, in masterbatch storehouse 10, the masterbatch of packing into once (anaerobic activated sludge that present embodiment adopts sewage work to accumulate), only needs to add raw material and gets final product article of manufacture after system's operation as bacterial classification.Adopting raw material is feces of livestock and poultry, in airtight storehouse, is converted into fertilizer under the high temperature anaerobic state.Present embodiment is illustrated with the production process of a batch of material.During beginning, with have in the masterbatch storehouse 10 200 tons of masterbatch, first go forward one by one storehouse 30, second go forward one by one storehouse the 40, the 3rd go forward one by one storehouse 60, go out respectively to be filled with 30 tons of materials in the feed bin 70; First all roll-over 20, second all roll-overs 50 are empty.Carry out following operation:
(1) charging, the heating of taking grain out of a granary to sun it is encased in 30 tons of raw materials in the masterbatch storehouse 10 through admission port 18; Material in the masterbatch storehouse 10 taken grain out of a granary to sun it is heated to 55 ℃, for example can be from masterbatch storehouse 10 material be taken grain out of a granary to sun it and delivers to first all roll-overs 20, spend 2 hours after, taking grain out of a granary to sun it from first all roll-overs 20 sends back to masterbatch storehouse 10 again; During this process, material is from the relief outlet 12 in masterbatch storehouse 10, through pump 91, valve 25, relief outlet 21 to first all roll-overs 20 are taken grain out of a granary to sun it in valve 14 transpositions, after spending 2 hours, again from first all roll-overs 20 through relief outlet 22, valve 24, transposition take grain out of a granary to sun it pump 91, valve 15, admission port 11, send back in the masterbatch storehouse 10 static fermentation.When material when relief outlet 12,22 is discharged, well heater 16,26 starts, and with the material heating, makes material uniform mixing, heating respectively.
(2) transposition, the heating of taking grain out of a granary to sun it was every transposition in 24 hours.Material in the masterbatch storehouse 10 is sent 30 tons to first heating of taking grain out of a granary to sun it in the storehouse 30 of going forward one by one; Transposition after 24 hours passes out to first go forward one by one the material in the storehouse 30 second and goes forward one by one and continue to take grain out of a granary to sun it heating in the storehouse 40; Transposition after 24 hours passes out to second go forward one by one the material in the storehouse 40 the 3rd and goes forward one by one and continue to take grain out of a granary to sun it heating in the storehouse 60; Transposition after 24 hours passes out to out the 3rd go forward one by one material in the storehouse 60 in the feed bin 70 and sends as goods.
At the first locational type of heating of taking grain out of a granary to sun it that goes forward one by one storehouse 30 can be: material is extracted out from first bottom of going forward one by one storehouse 30, and going forward one by one from the top be sent to first all roll-overs 20 static fermentation; Route is: through relief outlet 32, valve 34, transposition take grain out of a granary to sun it pump 91, valve 25, admission port 21; After 2 hours, from the bottom of first all roll-overs 20 material is extracted out again, sent back to first from the top and go forward one by one the storehouse 30 static fermentation; Route is through relief outlet 22, valve 24, transposition take grain out of a granary to sun it pump 91, valve 35, admission port 31; When material moves, start well heater 29,39 material is heated.At second the go forward one by one type of heating of taking grain out of a granary to sun it in the storehouse 40 can be: second material that goes forward one by one in the storehouse 40 is extracted out, be sent to second all roll-overs 50 and take grain out of a granary to sun it that (route is relief outlet 42, valve 44, transposition take grain out of a granary to sun it pump 91, valve 55, admission port 51 with well heater 49 heating,), static fermentation; After 2 hours, restart well heater 59 heating and send (route is relief outlet 52, valve 54, pump 91, valve 45, the admission port 41 of taking grain out of a granary to sun it replaces) in the residing storehouse 40, static fermentation back to.Equally, in the 3rd heating of taking grain out of a granary to sun it of going forward one by one 60 in storehouse can be: the 3rd material that goes forward one by one in the storehouse 60 is extracted out,, be sent in second all roll-overs 50 with well heater 69 heating, (route is relief outlet 62, valve 64, pump 91, valve 55, the admission port 51 of taking grain out of a granary to sun it replaces), static fermentation; After 2 hours, send (route is relief outlet 52, valve 54, pump 91, valve 65, the admission port 61 of taking grain out of a granary to sun it replaces) in the residing storehouse 60, static fermentation back to well heater 59 heating again.
(3) discharging is gone forward one by one material the storehouse 60 from the 3rd, by passing out to out with quadrat method in the feed bin 70; And from go out feed bin 70, send pump 92 and send through products discharging mouth 77, valve 76, goods;
The transposition cycle and the number of times of taking grain out of a granary to sun it can be formulated according to production technique.When transposition, earlier from the mobile successively material in the storehouse in downstream, for the material in the storehouse of upstream empties the place.When taking grain out of a granary to sun it, can use any interim hole capital after selling all securities as all roll-overs, to make full use of hole capital after selling all securities, the heating of repeatedly taking grain out of a granary to sun it improves quality of item.Transposition in this device pump 91 of taking grain out of a granary to sun it can adopt one or more.Can be according to processing requirement, the opening sequence of the pump when taking grain out of a granary to sun it, valve, well heater is drafted, with automatic controlling system the take grain out of a granary to sun it day part of heating and the order of taking grain out of a granary to sun it.Also can adopt a plurality of transpositions pump 91 of taking grain out of a granary to sun it, control the operation in each storehouse respectively, with the raising efficient of taking grain out of a granary to sun it.
As Fig. 4 is the counter mode of connection of sending technology, and in this mode, except that goods relief outlet 77 positions that go out feed bin 70 and embodiment 1 were different, all the other were identical with embodiment 1.It is following but be higher than the bottom, storehouse that the goods relief outlet 77 of present embodiment is positioned at the material liquid surface height H, when promptly going out feed bin 70 and goods being sent by higher goods relief outlet 77, and retained part material (goods of goods relief outlet below 77 are as sophisticated bacterial classification).Then by the relief outlet 72 of storehouse bottom, will keep material through transposition pump 91 counter the delivering in the described masterbatch storehouse 10 of taking grain out of a granary to sun it; As the additional masterbatch that returns from the inside of circulating, to guarantee to have in the masterbatch storehouse 10 bacterial classification of sufficient amount.
Claims (6)
1. organic fertilizer fermenting apparatus is characterized in that:
It comprises masterbatch storehouse (10), several storehouses of going forward one by one (30,40,60), one or several all roll-overs (20,50) and goes out feed bin (70);
Described several storehouses of going forward one by one, one or several all roll-overs and go out the periphery that feed bin is looped around described masterbatch storehouse;
All there are admission port and relief outlet in described each storehouse;
Between described each admission port, the relief outlet through transposition take grain out of a granary to sun it pump (91), valve, pipe coupling;
Well heater is equipped with in bottom in described each storehouse.
2. organic fertilizer fermenting apparatus according to claim 1 is characterized in that:
Describedly go out feed bin and also have goods relief outlet (77), described goods relief outlet is positioned at the bottom of feed bin, or it is following but be higher than the place, bottom in storehouse to be arranged in the feed bin material liquid surface.
3. organic fertilizer fermenting apparatus according to claim 1 and 2 is characterized in that:
The admission port in described each storehouse links to each other with the take grain out of a granary to sun it relief outlet of pump of parallel way and described transposition by each valve; The relief outlet in described each storehouse links to each other with the take grain out of a granary to sun it admission port of pump of parallel way and described transposition by each valve.
4. organic fertilizer fermenting apparatus according to claim 1 and 2 is characterized in that:
In described masterbatch storehouse, some storehouses of going forward one by one, one or several all roll-overs and go out the outside of feed bin, also be surrounded by gas storehouse (80).
5. organic fertilizer fermenting apparatus according to claim 4 is characterized in that:
The pore that has connection between described each storehouse, the pore between each storehouse communicates with described gas storehouse.
6. organic fertilizer fermenting apparatus according to claim 5 is characterized in that:
Described gas storehouse (80) is from the top, on every side with described each storehouse encirclement; The bottom in each storehouse is placed on the support (90), in the bottom in each storehouse coated with thermal insulation layer (94).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006100907298A CN101096325A (en) | 2006-06-28 | 2006-06-28 | Organic fertilizer fermenting apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006100907298A CN101096325A (en) | 2006-06-28 | 2006-06-28 | Organic fertilizer fermenting apparatus |
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| Publication Number | Publication Date |
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| CN101096325A true CN101096325A (en) | 2008-01-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNA2006100907298A Pending CN101096325A (en) | 2006-06-28 | 2006-06-28 | Organic fertilizer fermenting apparatus |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110204369A (en) * | 2019-05-16 | 2019-09-06 | 蒋兰琴 | Sludge fermentation fertilizer process units |
| CN111704493A (en) * | 2020-07-02 | 2020-09-25 | 山东省农业科学院农业资源与环境研究所 | Reduce chicken manure composting device of nitrogen loss |
-
2006
- 2006-06-28 CN CNA2006100907298A patent/CN101096325A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110204369A (en) * | 2019-05-16 | 2019-09-06 | 蒋兰琴 | Sludge fermentation fertilizer process units |
| CN110204369B (en) * | 2019-05-16 | 2022-03-04 | 德州迈科生物技术有限公司 | Fertile apparatus for producing of sludge fermentation |
| CN111704493A (en) * | 2020-07-02 | 2020-09-25 | 山东省农业科学院农业资源与环境研究所 | Reduce chicken manure composting device of nitrogen loss |
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