CN101094742A - Cutting segment of cutting tool and cutting tool - Google Patents

Cutting segment of cutting tool and cutting tool Download PDF

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Publication number
CN101094742A
CN101094742A CNA2005800456649A CN200580045664A CN101094742A CN 101094742 A CN101094742 A CN 101094742A CN A2005800456649 A CNA2005800456649 A CN A2005800456649A CN 200580045664 A CN200580045664 A CN 200580045664A CN 101094742 A CN101094742 A CN 101094742A
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CN
China
Prior art keywords
cutting
segment
low concentration
concentration region
row
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Granted
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CNA2005800456649A
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Chinese (zh)
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CN101094742B (en
Inventor
金秀光
张峻豪
朴熹东
金钟虎
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Ehwa Diamond Industrial Co Ltd
General Tool Co
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Ehwa Diamond Industrial Co Ltd
General Tool Co
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Publication date
Priority claimed from KR1020050026751A external-priority patent/KR100590835B1/en
Application filed by Ehwa Diamond Industrial Co Ltd, General Tool Co filed Critical Ehwa Diamond Industrial Co Ltd
Priority claimed from PCT/KR2005/004603 external-priority patent/WO2006071073A1/en
Publication of CN101094742A publication Critical patent/CN101094742A/en
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Publication of CN101094742B publication Critical patent/CN101094742B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/14Zonally-graded wheels; Composite wheels comprising different abrasives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/12Cut-off wheels
    • B24D5/123Cut-off wheels having different cutting segments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D2203/00Tool surfaces formed with a pattern

Abstract

The invention provides a cutting segment of a cutting tool for cutting or drilling a brittle work piece such as stone, bricks, concrete and asphalt, and a cutting tool. The cutting segment includes a cutting surface for cutting a work piece and a number of abrasive particles arranged in a plurality of rows. Each of the abrasive rows includes high-concentration parts and low concentration parts. The high-concentration parts are grouped together to form a high-concentration area on the cutting surface and the low-concentration parts are grouped together to form a low-concentration area on the cutting surface. The invention provides the cutting segment and the cutting tool capable of improving cutting rate and useful life.

Description

The segment of cutting of cutting element and cutting element
Technical field
The present invention relates to a kind ofly be used to cut or the drilling brittle workpiece segment of cutting of the cutting element of stone, fragment of brick, concrete and pitch for example, and the cutting element with segment of cutting.More specifically, the present invention relates to a kind of can be by the segment of cutting that abrasive grain improves the stock-removing efficiency of abrasive grain suitably be set, and cutting element with this segment of cutting.
Background technology
In order to cut or drilling brittle workpiece for example stone, fragment of brick, concrete and pitch, must provide hardness to be higher than the abrasive material of workpiece hardness.
Abrasive material comprises diamond particle, natural diamond particle, boron nitride particle and superhard matter particle, and artificial diamond's stone granulate is most widely used general in these materials.
Diamond (being called as " diamond " below) is in the twentieth century invention fifties.It is the hardest material in all material on earth that diamond is known as, because this characteristic, so diamond has been used for cutting element and grinding tool.
Especially, diamond has been widely used in cutting and the various stones of grinding for example in the building field of granite and marmorean stone manufacture field and cutting and grinding xoncrete structure.
To describe based on segment of cutting and the cutting element of employing now as the diamond particles of abrasive material.
Typically, diamond tool comprise have diamond particles distribute thereon section (Segments) and have metal-cored that this section is fixed thereon.
Fig. 1 illustrates an example of segmentation diamond tool.
As shown in Figure 1, this segmentation diamond tool comprises a plurality of sections 11,12 that are fixed to metallic disc-shaped core 2, the diamond particles 5 that has random distribution on each section 11,12.
Described section utilization mixes the back with metal dust and adopts bonding, powder metallurgical technique molded and sintering then to make.
When diamond particles was mixed with metal dust, diamond particles was not evenly distributed in the metal dust but is randomly dispersed in described section.
For the cutting element that has described section thereon, cutting speed and the relation between service life are conflicting.That is,, a little less than active force between the diamond particles, then shorten service life if adopt low wear-resistant metal dust to improve cutting speed.On the contrary, if adopt high wear-resistant metal dust to increase service life, the diamond particles difficult drop-off owing to rust in working angles then makes and has reduced cutting speed in some cases.
Equally, when diamond particles being mixed with metal dust and is bonded together, because the difference of granular size and weight then produces diamond particles uneven distribution in metal dust.As a result, as shown in Figure 1, according to cutting surface, diamond particles can be with different CONCENTRATION DISTRIBUTION: cutting surface 3 can be distributed with very many diamond particles, and can be distributed with considerably less diamond particles on the cutting surface 4.
As just described, when diamond particles according to cutting surface during with different CONCENTRATION DISTRIBUTION, not only the cutting speed of cutting element reduces, and reduce the service life of cutting element.That is, in working angles, the decrease in efficiency of diamond particles.
As United States Patent (USP) 5,518,443 disclosed contents have been carried out trial many times in order to address the above problem the inventor.
United States Patent (USP) 5,518,443 disclose a kind of technology, and this technology can be by being randomly dispersed in diamond particles on the segment of cutting and high concentration region being set continuously and low concentration region improves cutting speed and service life towards cutting direction.
As United States Patent (USP) 5,518,443 is disclosed, when the high concentration region with diamond particles is connected with low concentration region when being provided with, in high concentration region, many diamond particles are exposed on the cutting surface, therefore, for the load step-down that each diamond particles bore, postponed the wearing and tearing of diamond particles, and increased service life.Do not having or almost do not having in the zone of diamond particles, diamond particles wears away easily, thereby because the quick wearing and tearing of metal dust increase cutting speed.
But for aforesaid United States Patent (USP) 5,518,443, diamond particles random distribution and suitably not separating in high concentration region causes producing inhomogeneous concentration.Therefore, form restriction in cutting speed and service life to improving.
In order to solve the isolating problem of diamond particles, a kind of diamond particles pattern process has been proposed, as shown in Figure 2.
Fig. 2 shows an example of the segmentation diamond tool 20 that is formed with the diamond particles pattern.
As shown in Figure 2, diamond particles is forming pattern or is distributing regularly in each section 21,22 in each section 21,22.
If workpiece utilizes described section to cut, diamond particles evenly distributes on cutting surface and evenly at interval, makes a diamond formation evenly general.Therefore, all diamond particles have participated in cutting constantly in machining, thereby have improved the efficient of machining.
But, if when the above-mentioned pattern process of mentioning is applied on the segment of cutting of the low concentration region with diamond particles (the diamond particles number on the per unit volume of section), then form restriction in cutting speed and service life to improving.
United States Patent (USP) 6,110,031 provides a kind of technology, and this technology is by improving cutting speed and service life forming high wear-resistant skin on the both sides and form internal layer between skin.Internal layer be arranged in cutting direction be distributed with regularly in direction perpendicular to cutting direction height resistance to wear the part and the relative low part of resistance to wearing.
But at United States Patent (USP) 6,110, in 031, high concentration region in internal layer and low concentration region distribute across described section equably in cutting direction or on perpendicular to the direction of cutting direction.As a result, at low concentration region, can not be enhanced service life, and at high concentration region, because adjacent to the low district of resistance to wearing, so the projecting height of diamond particles can not maximize.Therefore, the effect of the cutting speed that formation is good just becomes nonsensical.
Summary of the invention
Technical problem
Made the present invention, to solve foregoing problems of the prior art, therefore and the purpose of this invention is to provide and a kind ofly can improve the segment of cutting in cutting speed and service life and can improve the segment of cutting of its stock-removing efficiency, and a kind of cutting element with this segment of cutting is provided by abrasive grain is set fully.
Technical scheme
Below, will make an explanation to the present invention.
In order to realize purpose, according to an aspect of the present invention, a kind of segment of cutting that is used for the cutting element of cutting workpiece on cutting surface is provided, described segment of cutting comprises the some abrasive grains that are arranged on along in the multiple row of cutting direction extension, described abrasive material is listed as across cutting direction placed side by side and stacked vertically from cutting surface mutually, wherein each abrasive material row are included on the cutting surface high concentration part and the low concentration part along cutting direction, the concentration that described high concentration partly shows is higher than the mean concentration of each abrasive material row, and the concentration that low concentration partly shows is lower than mean concentration, and the wherein said high concentration part formation high concentration region of on cutting surface, getting together, and the low concentration part formation low concentration region of on cutting surface, getting together, and high concentration region and low concentration region extend to described section both sides respectively, wherein low concentration region has polygonal profile on cutting surface, and wherein along cutting direction, high concentration region and low concentration region alternately occur.
In order to realize purpose, according to another aspect of the present invention, provide a kind of cutting element that has segment of cutting on it.
A kind of segment of cutting that is used for the cutting element of cutting workpiece on cutting surface, described segment of cutting comprises the some abrasive grains that are arranged on along in the multiple row of cutting direction extension, described abrasive material is listed as across cutting direction placed side by side and stacked vertically from cutting surface mutually, wherein the abrasive material row comprise that the outer abrasive material of the both sides that are arranged on described section is listed as and is arranged on a plurality of interior abrasive material row between the described outer row, the outer row of during it is listed as at home and abroad at least one are provided with abrasive grain with uniform concentration, wherein row are included on the cutting surface high concentration part and low concentration part along cutting direction in each, the concentration that described high concentration partly shows is higher than the mean concentration of each abrasive material row, and the concentration that low concentration partly shows is lower than mean concentration, the wherein said high concentration part formation high concentration region of on cutting surface, getting together, and the low concentration part formation low concentration region of on cutting surface, getting together, wherein low concentration region has polygonal profile on cutting surface, and wherein along cutting direction, high concentration region and low concentration region alternately occur.
In order to realize purpose, still according to another aspect of the present invention, provide a kind of cutting element that has segment of cutting on it.
The present invention is applied to cut or the drilling brittle workpiece segment of cutting of the cutting element of stone, fragment of brick, concrete and pitch for example.
The segment of cutting of cutting element is included in the metal-to-metal adhesive of carrying out the abrasive grain of cutwork in the cutting workpiece and being used for fixing abrasive grain.
In order to realize purpose, still according to another aspect of the present invention, provide the setting of abrasive grain.
For example, for segment of cutting of the present invention, described segment of cutting comprises the some abrasive grains that are arranged on along in the multiple row of cutting direction extension, and described abrasive material is listed as across cutting direction placed side by side and stacked vertically from cutting surface mutually.
Be arranged in the outer row on the described section both sides one outer row and adjacent in distance between the abrasive material row smaller or equal to 2.0 times of the average diameter of abrasive grain, and be placed on distance between the interior row between the outer row smaller or equal to 4.0 times of the average diameter of abrasive grain, and more preferably, be 1.5 to 2.5 times of average diameter of abrasive grain.
Described abrasive material is listed as from cutting surface stacked vertically.
It is outstanding from cutting surface continuously when preferably, abrasive material is listed in cutting workpiece with predetermined pattern.
The abrasive material row comprise high concentration part and the low concentration part from cutting surface along cutting direction, and the concentration that described high concentration partly shows is higher than the mean concentration of every row, and the concentration that low concentration partly shows is lower than mean concentration.
The low concentration part can not have abrasive grain.
The high concentration part formation high concentration region of on cutting surface, getting together, and the low concentration formation low concentration region of partly getting together.
As firm description, if the low concentration part is without any abrasive grain, then low concentration region also can be without any abrasive grain.
Low concentration region has on cutting surface by forming the profile that polygonal line constitutes.
Preferably, the average length of high concentration region is 0.3 to 2.0 with the ratio of the average length of low concentration region.
High concentration region and low concentration region extend to described section both sides.
Along cutting direction, high concentration region and low concentration region alternately occur.
Another example of segment of cutting of the present invention is provided, and described segment of cutting comprises the some abrasive grains that are arranged on along in the multiple row of cutting direction extension, and described abrasive material is listed as across cutting direction placed side by side and stacked vertically from cutting surface mutually.
It is outstanding from cutting surface continuously when preferably, abrasive material is listed in cutting workpiece with predetermined pattern.
Each row comprises and is arranged on the outer row on the described section both sides and is arranged on row in a plurality of between the outer row.
Preferably, be arranged in the outer row on the described section both sides outer row and adjacent in distance between the row smaller or equal to 2.0 times of the average diameter of abrasive grain.Equally, preferably, being arranged on distance between the interior row between the outer row smaller or equal to 4.0 times of the average diameter of abrasive grain, and more preferably, is 1.3 to 2.5 times of average diameter of abrasive grain.
At least one outer row in the described outer row are provided with abrasive grain with uniform concentration.
That is, among the row, outer row are provided with abrasive grain with uniform concentration, and row are provided with abrasive grain in the mode identical with interior row outside another outside, and perhaps all row can adopt the uniform concentration setting.
Row comprise high concentration part and the low concentration part from cutting surface towards cutting direction in each, and the concentration that described high concentration partly shows is higher than the mean concentration of every row, and the concentration that low concentration partly shows is lower than mean concentration.
The low concentration part can not have abrasive grain.
Low concentration region has on cutting surface by forming the profile that polygonal line constitutes.
The average length of high concentration region is 0.3 to 2.0 with the ratio of the average length of low concentration region.
In row be provided with in the following ways: the high concentration part formation high concentration region of on cutting surface, getting together, and the low concentration part formation low concentration region of on cutting surface, getting together.
As firm description, if the low concentration part is without any abrasive grain, then low concentration region also can be without any abrasive grain.
In addition, preferably, interior row are provided with in the following ways: the abrasive grain of equal number is evenly outstanding at interval with uniform concentration towards cutting direction.
According to the present invention, the interior row of contiguous outer row can have the abrasive grain that is provided with uniform concentration, and allow the interior columns of abrasive grain to be set with uniform concentration should be less than 1/2 of total interior columns.
Along cutting direction, high concentration region and low concentration region alternately occur.
Description of drawings
In conjunction with the accompanying drawings, from following detailed description, will be expressly understood above and other objects of the present invention, feature and other advantage more:
Fig. 1 shows an example of the diamond tool with the diamond particles on the cutting surface that is randomly dispersed in segment of cutting;
Fig. 2 shows an example of the diamond tool with regular distribution diamond particles on the cutting surface of segment of cutting;
Fig. 3 is a schematic diagram, demonstrates the cutting surface of the segment of cutting according to the present invention, and wherein (a) shows and have the low concentration region of both sides perpendicular to the profile of cutting direction; (b) show and have the low concentration region that both sides favour the profile of cutting direction;
Fig. 4 is a schematic diagram, demonstrate when cutting the segment of cutting side see from the outstanding abrasive grain setting of cutting surface, wherein (a) shows the setting of conventional segment of cutting and (b) shows the setting of segment of cutting of the present invention;
Fig. 5 shows according to the present invention abrasive material and is listed as the figure that is provided with from the stacked vertically abrasive grain of cutting surface;
Fig. 6 is a schematic diagram, shows another example of the segment of cutting according to the present invention, and wherein (a) shows from the stacked vertically abrasive grain of cutting surface, (b) shows the setting of the superincumbent abrasive grain that distributes; (c) show the setting that is distributed in following abrasive grain;
Fig. 7 is a schematic diagram, shows still to be another example of the segment of cutting according to the present invention, and wherein (a) shows the setting of the abrasive grain of segment of cutting, (b) shows the setting of the abrasive grain on the cutting surface;
Fig. 8 is the sectional view along the segment of cutting of the line A-A among Fig. 3;
Fig. 9 is the configuration figure according to segment of cutting of the present invention;
Figure 10 is the configuration figure according to segment of cutting of the present invention.
Summary of the invention
With reference to accompanying drawing, will be elaborated to preferred embodiment of the present invention now.
Fig. 3 shows an example of segment of cutting of the present invention.
As shown in Figure 3, segment of cutting 100 of the present invention comprises multiple row abrasive grain 101, and wherein abrasive grain 105 is towards the cutting direction setting.Segment of cutting 100 according to the present invention comprises the some abrasive grains that are arranged on along in the multiple row of cutting direction extension.Abrasive material row 101 are placed side by side and stacked vertically with respect to cutting direction mutually across cutting direction.
Preferably, the number of abrasive material row 101 is 4 at least.
In working angles, high concentration region 110a bears big cutting load.Therefore, if be arranged among the outer row 101a of a side row and adjacent in distance D out between the row 101b too big, then outer abrasive material is listed in that the side towards segment of cutting comes off in the working angles, thereby makes the outside of abrasive material row 101 can not proceed to cut.As a result, preferably, be listed as outward one among 101a row and adjacent in distance D out between the row smaller or equal to 2.0 times of abrasive grain average diameter.
Otherwise too big as if the distance D between the interior row 101b that is arranged between the outer row 101a, the part that then is positioned at the segment of cutting of the middle no abrasive grain of abrasive material row can be recessed dearly, thereby abrasive grain is easy to come off, and can reduce the service life of cutting element.Therefore, outside distance D between the interior row 101b of row between the 101a preferably smaller or equal to 4.0 times of abrasive grain average diameter, or more preferably be 1.3 to 2.5 times of abrasive grain average diameter.
Abrasive material is listed as from cutting surface 111 stacked vertically.
Abrasive material row 101 comprise high concentration part 1011a, 1011b and low concentration part 1012a, the 1012b from cutting surface 111 along cutting direction.The concentration that high concentration partly shows is higher than the mean concentration of each abrasive material row, and the concentration that low concentration partly shows is lower than mean concentration.
Low concentration part 1012a, 1012b can not have abrasive grain.
Abrasive material row 101 are provided with in following mode: high concentration part 1011a, 1011b get together on cutting surface and form high concentration region 110a and low concentration part 1012a, 1012b and get together and form low concentration region 110b.
As firm explanation, without any abrasive grain, then low concentration region 110b also can be without any abrasive grain as if low concentration part 1012a, 1012b.
High concentration region 110a and low concentration region 110b extend to described section 112 places, both sides respectively.
Along cutting direction, high concentration region 110a and low concentration region 110b alternately occur.
Shown in Fig. 3 a, on cutting surface, low concentration region 110b is a polygon, is in particular rectangular profile 120a, and shown in Fig. 3 b, low concentration region 110b is a polygon, is in particular parallelogram profile 120b.
Preferably, the length L of high concentration region 110a is 0.3 to 2.0 with the ratio L/A of low concentration region 110b length A.
Along cutting direction, high concentration region 110a and low concentration region 110b alternately occur.
At least one high concentration region 110a and a low concentration region 110b should be arranged respectively.
According to the present invention, high concentration region 110a on the cutting surface of segment of cutting and low concentration region 110b allow to cut under low loading condition.Thereby in working angles, cutting element is subjected to low the impact, is subjected to less vibration and noise and make.Particularly, if high concentration region 110a on the cutting surface of segment of cutting and low concentration region 110b have suitable length and number, then the present invention will improve cutting speed, and this kind situation will make an explanation hereinafter.
Fig. 4 shows when utilizing the segment of cutting cutting workpiece that is provided with abrasive grain on it regularly, the outstanding situation of the abrasive grain of being seen from the segment of cutting side.Fig. 4 (a) shows the segment of cutting that the concentration district does not have variation, and Fig. 4 (b) shows the vicissitudinous segment of cutting in concentration district.
Shown in Fig. 4 (a), without any the segment of cutting that changes, its all abrasive grain is all outstanding with almost equal height for having diamond particles that rule is provided with but in the concentration district.
In this case, on cutting direction, the afterbody that the outstanding abrasive grain that is positioned at segment of cutting rear portion place is subjected to the front abrasive grain buries lid, and bears less cutting load.As a result, the sharp edges of abrasive grain becomes smooth, has reduced cutting speed.
Simultaneously, shown in Fig. 4 (b), for include the high concentration region that replaces mutually and the segment of cutting of low concentration region according to the present invention, abrasive grain A, the B, the C that are positioned at front, concentration district show outstanding base altitude h.
This is because at low concentration or do not have to wear and tear in the zone of diamond particles serious relatively, it is high outstanding to make abrasive grain in the high concentration region front become.
Equally, on cutting direction, it is less that the afterbody that the abrasive grain that is positioned at the high concentration region rear portion is subjected to being positioned at the abrasive grain of front buries lid, thereby improved the cutting speed of each abrasive grain.
That is, in the cutting element of same diameter, cutting speed is along with the proportional increase of the number of segment of cutting.The present invention is by realizing having the effect of a plurality of sub-segment of cutting to improve cutting speed as segment of cutting.
In addition, for the polygon profile of low concentration region 110b, this profile can have at least one side and tilt towards the direction perpendicular to cutting direction.This structure decrease the impact that produces of the possible serious interruption that causes owing to the high concentration region 110a that replaces mutually and low concentration region 110b.
Equally, the design for high concentration region and low concentration region influences and will make an explanation hereinafter cutting speed.
Typically, imagination is when utilizing high-power machine to cut hard workpiece with the cutting speed of quickening, and abrasive grain is the bulky grain abrasive grain.In the case, can improve in cutting speed and service life by ratio and the increase high concentration region number that reduces high concentration region.
In addition, preferably, should increase the number of the abrasive material row in the section of being layered in, thereby dwindle the distance D out between outer row and the interior row, and the distance D between the row in dwindling, so that groove can be too not dark.
Therefore, the abrasive grain of segment of cutting and mean concentration should determine according to working condition, machine and workpiece, tackles the number of abrasive material column number, high concentration region and low concentration region and length and local concentration then and determine.
Fig. 5 shows the abrasive grain of segment of cutting from the stacked vertically example of cutting surface.
As shown in Figure 5, in the segment of cutting 200 in the present invention, the some abrasive grains and the abrasive material that are arranged in a plurality of row that extend along cutting direction are listed as from cutting surface stacked vertically.
Preferably, the abrasive material row adopt stacked in the following manner: in the cutting workpiece process, new abrasive grain 205b can be outstanding in initial outstanding abrasive grain 205a.
In Fig. 5, digital 210a refers to high concentration region, and digital 210b refers to low concentration region.
As shown in Figure 5, abrasive material is listed as from cutting surface stacked vertically, thus abrasive grain can be when cutting workpiece with even interval and to have predetermined pattern ground outstanding continuously.
Fig. 6 shows another example of segment of cutting of the present invention.
In the present invention, shown in Fig. 6 (a), abrasive material row adopt stacked in the following manner: the low concentration part of sinking abrasive material row perpendicular to the direction of cutting surface corresponding on cover the abrasive material row high concentration partly place.
As just in the described stacked situation, on cover and should be 1/2 to 2/3 of abrasive grain size apart from d between abrasive material row and the sinking abrasive material row.
In as firm described stacked situation, if the abrasive grain on last cutting surface have shown in Fig. 6 (b) perpendicular to the direction of cutting surface outstanding first area and the 3rd zone, then will have outstanding second area and the 4th zone shown in Fig. 6 (c) cutting lip-deep abrasive grain down.
Fig. 7 (a) and (b) show another example of the present invention.
As Fig. 7 (a) with (b), the abrasive grain 305 on the segment of cutting 300 is arranged in the multiple row.On cutting surface 311, a plurality of abrasive materials are listed in the direction setting perpendicular to cutting direction.
Abrasive grain row 301 are stacked vertically from cutting surface 311.
Be listed as 301b determining that lip-deep abrasive material row 301 comprise the outer row 301a that is arranged on described section both sides and are arranged in a plurality of between the outer row 301a.
Preferably, be listed as outward among the 301a one outer row and adjacent in distance between the row 301b smaller or equal to 2.0 times of the average diameter of abrasive grain.Preferably, the distance between the interior row 301b is smaller or equal to 4.0 times of the average diameter of abrasive grain, and more preferably, is 1.3 to 2.5 times of average diameter of abrasive grain.
At least one outer row among the outer row 301a have the abrasive grain that uniform concentration is provided with.
That is, outer row that are listed as outward among the 301a can have the abrasive grain that uniform concentration is provided with, and another outer row can have the abrasive grain that is provided with interior row 301b same way as.Selectively, two outer row 301a can all be arranged to uniform concentration.
In row 301b be included on the cutting surface 311 high concentration part 3011b and low concentration part 3012b towards cutting direction, the concentration that its middle and high concentration part 3011b shows is higher than the mean concentration of every row, and the concentration that low concentration partly shows is lower than mean concentration.
Interior row 301b is provided with in the following manner: high concentration part 3011b gets together on cutting surface 311 at get together on the cutting surface 311 formation high concentration region 310a and low concentration part 3012b and forms low concentration region 310b.
Low concentration region 310b is a polygon, is in particular rectangular profile 320.
The high concentration part 3011b of row 301b gets together and forms high concentration region 310a in each.Preferably, the length L of high concentration region 310a is 0.3 to 2.0 with the ratio L/A of the length A of low concentration region 310b.
As shown in Figure 7, low concentration part 3012b can not have abrasive grain.
The low concentration part 3012b of Ruo Neilie 301b is without any abrasive grain, and then low concentration region 301b also can be without any abrasive grain.
Preferably, interior row 301b is provided with in the following manner: abrasive grain can be outstanding with even interval and uniform concentration towards cutting direction.
Along cutting direction, high concentration region 310a and low concentration region 310b alternately occur.
The abrasive grain that is arranged in the high concentration region 310a has predetermined pattern.
Abrasive material of the present invention is not particularly limited, but preferably adopts diamond particles.
As shown in Figure 8, according to the present invention, in the cutting workpiece process, the part that does not have abrasive grain between the abrasive material row is subjected to the appropriate depth wearing and tearing in working angles, and the front of formation towards cutting direction from segment of cutting is to the groove of its rear end.This structure makes smear metal be easy to discharge and increased along dark groove the projecting height h of the abrasive material row that are arranged between the groove, thereby has improved cutting speed.
In addition, for segment of cutting of the present invention, the polymerization and be distributed in the row in determining the zone from the outstanding abrasive grain of cutting surface towards cutting direction in the mode of no concentration difference.Therefore, each abrasive grain is all shared operating load, thereby has postponed the wear-out period of abrasive grain, and has prolonged its service life.
Fig. 9 shows the example that includes the segment of cutting of a plurality of low concentration regions according to of the present invention.
Referring to Fig. 9 (a), each low concentration region has the parallelogram profile, and described parallelogram profile is arranged to be parallel to each other.Referring to Fig. 9 (b), each low concentration region has the parallelogram profile, and described parallelogram profile is arranged to mutual non-parallel relation.
Equally, shown in Fig. 9 (c), each low concentration region has the V-arrangement profile, and described V-arrangement profile is oriented and faces with each other.As Fig. 9 (d), each low concentration region has two ends towards rightabout arrow-shaped profile.
The invention provides a kind of cutting element, have the segment of cutting of making as mentioned above.
Saw blade, unbearable and emery wheel all can be used as this cutting element.
The present invention will be described in more detail below with reference to following example.
Example 1
The saw blade (conventional products 1-3) that adopts saw blade manufactured according to the present invention (invention product 1) and make according to conventional methods experimentizes, and with cutting speed and the service life of test in the cutting workpiece process, and this result is presented in the following table 2.
Invention product 1 is that to utilize diamond particles be 40 as segment of cutting and its length L of abrasive material, and thickness T is 3.2, and width W is 10.0, and diameter is that 168R (14 inches) and mean concentration are 0.75Conc..For the outer row and the interior row of diamond particles, the number n of high concentration region is 3.Every row have the mean concentration with set rate distribution diamond particles thereon.Therefore, to have local concentration be 1.33Conc. to each high concentration region.
The row of diamond particles comprise in 2 outer row and 4 and being listed as.Whole diamond particles that row adopted is the MBS-955 by the GE company production of the U.S., and it has Unite States Standard 50/60 granularity that average particulate diameter is 290.
For the distance between the row, Dout is 0.64mm, and Din is 0.64mm.
The shape of invention product 1 is as the shape among Figure 10 (a), and its detailed size column is in table 1.In invention product 1, low concentration region has the parallelogram profile, and the both sides of this profile are with respect to vertical line inclination 51.34 degree of cutting surface.
Conventional products 1 is that employing length is that 40L, thickness are that 3.2T and mean concentration are the saw blade of the segment of cutting of 0.75Conc. and diamond particles random distribution.This diamond particles is MBS-955, and having average particulate diameter is Unite States Standard 50/60 granularity of 290.
Conventional products 2 is the 0.9Conc. except having mean concentration, its with conventional products 1 all identical aspect shape, diamond type and the particle diameter of segment of cutting.
In conventional products 3, segment of cutting is divided into quarter towards cutting direction with equal intervals, and diamond particles random distribution in the following manner: towards cutting direction, the concentration of first and third part is 1.5Conc..
Conventional products 3 and conventional products 1 are all identical aspect shape, diamond type and the particle diameter of segment of cutting.
Employing is 14 inches bridge-type cutting machines of 1800rpm by the rotating speed that PEDRINI company produces.
Product is cut into dark 30mm, length of cut is 288m.
Invention product 1, conventional products 1, conventional products 2 and conventional products 3 are the cobalt as metal dust, iron and copper mixed-powders with same composition and make (adhesive).
Table 2 has shown power cutting index (kWh) required when the workpiece of cutting 1.The more for a short time cutting ability that means of cutting index is good more.In addition, because the exponential representation segment of cutting in the service life wearing and tearing workload () that 1mm did means that service life is long more so the index in service life is big more,
Table 1
Shape
L11 L21 L1 L12 L22 L2 L13 L23 L3 A11 A21 A1 A12 A22 A2
10 6 8 8 8 8 6 10 8 8 8 8 8 8 8
Table 2
Example number 1 Invention product 1 Conventional products 1 Conventional products 2 Conventional products 3
Cutting index [kWh/ ] 1.182(100%) (80.1%) (75.2%) (85.3%)
Service life [ /mm] 4.341(100%) (77.3%) (97.3%) (81.2%)
As shown in table 2, aspect cutting speed and service life, invention product 1 is better than conventional products 1,2,3.Invention product 1 according to the present invention has the diamond particles in the multiple row of being arranged on and comprises high concentration region and low concentration region.Conventional products 1,2 has the diamond particles that is provided with at random, and conventional products 3 has the high concentration region and the low concentration region of the diamond particles that is provided with at random.
Example 2
Be arranged on the distance of the diamond row on the segment of cutting, distance D out between perhaps outer row and the interior row and the distance D between the Nei Lie are adjusted to the data in the table 3, to adopt these data to make segment of cutting and to be processed into saw blade.Test cutting speed and service life then.The result who has shown the cutting speed test in the table 5, and table 6 has shown the result in service life.
Shape among the shape of segment of cutting such as Figure 10 (b).Low concentration region has towards cutting direction with respect to the centrosymmetric profile of cutting surface.Low concentration region has sagittate hexagonal outline, and its size is listed in table 4.
The diamond particles of Shi Yonging is by Unite States Standard 40/50 granularity of U.S. G.E company production in this example, and having average diameter is 370.Segment of cutting length 40L, thickness 3.6T, width 8.5W and 168R (14 inches).The number of diamond row and the distance between the row are shown in the table 3.
For segment of cutting, adamantine mean concentration is 0.9Conc..When high concentration region has 90% average degree and low concentration region when having 10% mean concentration, the local concentration of high concentration region is that the local concentration of 1.62Conc. and low concentration region is 0.18Conc..The number n of high concentration region is 4.Low concentration region has the profile with respect to the both sides of vertical line inclination 51.34 degree of segment of cutting.
This profile since its symmetrical configuration in the center of segment of cutting, so that the both sides of profile tilt is identical.
The cutting element that is adopted is that the model of being produced by STHIL company is 6.5HP, the hand cutting tool of 4200RPM (Handcut), and the workpiece of employing is a granite.This workpiece is cut into dark 20mm and length of cut 240m.
Simultaneously, detected the cutting speed and the service life of saw blade (conventional products 4), described saw blade adopts the condition identical with table 3 example to make except diamond particles is provided with at random.Cutting speed is that 660.3 /min and service life are 7.22 /mm.
For cutting speed in following table 5 and the table 6 and service life, the cutting speed of shown conventional products 4 and the measured value in service life are 100%.
Table 3
Example 1 Example 2 Example 3 Example 4 Example 5 Example 6
The number of plies 5 5 5 6 7 8
Dout * (0.592mm 2.04 times) 0.354mm (1.22 times (0.40mm 1.3 7 times) (0.563mm 1. 94 times) (0.50mm 1. 72 times) (0.374mm 1.29 times)
Din ** (0.576mm 1.98 times) (0.734mm 2.53 times) (0.705mm 2. 43 times) (0.446mm 1. 54 times) (0.383mm 1.32 times) (0.374mm 1.29 times)
*Dout: with the ratio of average diamond diameter
*Din: with the ratio of average diamond diameter
Table 4
Shape L11 L21 L1 L12 L22 L2 L13 L23 L3 L14 L24 L4
6 6 5 5 5 5 5 5 5 4 4 5
A11 A12 A1 A12 A22 A2 A13 A24 A3
6.67 6.67 6.67 6.66 6.66 6.66 6.67 6.67 6.67
Table 5
Example number Example 1 Example 2 Example 3 Example 4 Example 5 Example 6
Cutting speed [ /min] (113.2%) (115.1%) (120.9%) (128.4%) (108.3%) (101.1%)
Table 6
Example number Example 1 Example 2 Example 3 Example 4 Example 5 Example 6
Service life [ /mm] (108.2%) (107.1%) (117.1%) (125.2%) (128.7%) (129.2%)
Shown in table 5 and table 6, embodiment according to the present invention 1 to example 6 is better than conventional products 4.But, aspect cutting speed and service life, example 3,4,5 are better than example 1,2,6.For example 3,4,5, the ratio of distance D out and the average diamond diameter between row and the interior row is less than 2.0 outward, and the ratio of the distance D between the interior row and average diamond diameter is 1.3 to 2.5.For example 1, the ratio of distance D out and the average diamond diameter between row and the interior row is greater than 2.0 outward.For example 2, the ratio of the distance D between the interior row and average diamond diameter is greater than 2.5.For example 6, the ratio of the distance D between the interior row and average diamond diameter is less than 1.3.
Example 3
Make segment of cutting by the average length L of change high concentration region and the average length A of low concentration region.Diamond particles only is distributed on the high concentration region partly, and is not distributed on the low concentration region.Segment of cutting is made saw blade, and its cutting speed and service life are detected.This result shows in table 9 and table 10.
The shape of the example 7,9,10 that table 9 and table 10 are shown such as the shape among Figure 10 (a).Equally, the shape of shape among the shape of example 8 such as Figure 10 (b) and example 11 such as the shape among Figure 10 (c).Table 7 and table 8 have shown the ratio of average length with the low concentration region average length of detailed size, high concentration region number, local concentration, high concentration region.
Low concentration region has parallel four limit road wheels both sides wide and this profile and spends with respect to the vertical line inclination 32 of segment of cutting.
The machine that is adopted is that the model of being produced by EDCO company is 6.5 horsepowers, engine-driven table saw of 3500RPM, and the workpiece that adopts is granite and concrete.
The granite workpiece is cut into dark 20mm and length of cut 240m, and the concrete workpiece is cut into dark 30mm and length of cut 240m.
By aforementioned cutting test, cutting speed and service life are detected.The result in cutting speed and service life is presented in table 9 and the table 10 respectively.
Table 7
n L11 L21 L1 L12 L22 L2 L13 L23 L3
A11 A21 A1 L12 A22 A2 L13 A23 A3
Example 7 3 3 5 4 4 4 4 5 3 4
14 14 14 14 14 14
Example 8 4 2 4 3 3 3 3 3 3 3
9.33 9.33 9.33 9.33 9.33 9.33 9.33 9.33 9.33
Example 9 3 8.33 10.33 9.33 9.33 9.33 9.33 10.33 8.33 9.33
6 6 6 6 6 6
Example 10 3 9 11 10 10 10 10 11 9 10
5 5 5 5 5 5 5 5 5
Example 11 4 6.5 8.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5
3.33 3.33 3.33 3.33 3.33 3.33 3.33 3.33 3.33
Table 8
L14 L24 L4 Local concentration L/A
Example 7 3.0Conc. 0.29
Example 8 4 2 3 3.0Conc. 0.32
Example 9 1.29Conc. 1.56
Example 10 1.2Conc. 2
Example 11 8.5 6.5 7.5 1.2Conc. 2.25
Table 9
Example 7 Example 8 Example 9 Example 10 Example 11
Granite [ /min] 673.5 705.9 740.5 714.6 663.1
Concrete [ /min] 849.2 908.2 982.3 923.1 836.7
Table 10
Example 7 Example 8 Example 9 Example 10 Example 11
Granite [ /mm] 16.11 16.52 17.62 17.02 16.76
Concrete [ /mm] 18.25 19.08 21.31 20.93 19.27
Shown in table 9 and table 10, when the ratio L/A of the average length L of high concentration region and the average length A of low concentration region was 0.3 to 2.0, cutting speed and service life were excellent.
Industrial applicibility
Set forth as above-mentioned, the stock-removing efficiency of abrasive grain can be by appropriate setting is improved to abrasive grain according to the present invention.As a result, can be guaranteed under the situation cheaply for the segment of cutting of demand high concentration, good cutting speed with than the long life.Equally, for the segment of cutting that needs low concentration, good cutting speed with can as the segment of cutting of demand high concentration, can obtain than the long life.
Although the present invention utilizes preferred embodiment to illustrate and describes, show and what see is that those skilled in the art will can carry out various modifications and variations under the situation that does not break away from the scope and spirit of the present invention that define as claims.

Claims (31)

1. segment of cutting that is used for the cutting element of cutting workpiece on cutting surface, described segment of cutting comprises the some abrasive grains that are arranged on along in the multiple row of cutting direction extension, described abrasive material is listed as across described cutting direction placed side by side and stacked vertically from described cutting surface mutually
Wherein each described abrasive material row is included on the cutting surface high concentration part and the low concentration part along cutting direction, the concentration that described high concentration partly shows is higher than the mean concentration of described each abrasive material row, and the concentration that described low concentration partly shows is lower than described mean concentration, and
The wherein said high concentration part formation high concentration region of on described cutting surface, getting together, and the described low concentration part formation low concentration region of on described cutting surface, getting together, and described high concentration region and described low concentration region extend to described section both sides respectively
Wherein said low concentration region has polygonal profile on described cutting surface, and
Wherein, along described cutting direction, described high concentration region and described low concentration region alternately occur.
2. the segment of cutting of cutting element according to claim 1, at least one side of wherein said polygonal profile tilts in the direction perpendicular to described cutting direction.
3. the segment of cutting of cutting element according to claim 1 comprises a plurality of described low concentration regions, and each described low concentration region has the parallelogram profile, and wherein said parallelogram profile is arranged to be parallel to each other.
4. the segment of cutting of cutting element according to claim 1 comprises a plurality of described low concentration regions, and each described low concentration region has the parallelogram profile, and wherein said parallelogram profile is arranged to mutual non-parallel relation.
5. the segment of cutting of cutting element according to claim 1 comprises a plurality of described low concentration regions, and each described low concentration region has the V-arrangement profile, and wherein said V-arrangement profile is oriented and faces with each other.
6. the segment of cutting of cutting element according to claim 1 comprises a plurality of described low concentration regions, and each described low concentration region has two ends towards rightabout arrow-shaped profile.
7. the segment of cutting of cutting element according to claim 1, wherein said low concentration region has the arrow-shaped profile.
8. according to the segment of cutting of arbitrary described cutting element in the aforementioned claim 1 to 7, wherein said abrasive material row are adopted stacked in such a way: described abrasive grain is outstanding from described cutting surface continuously with predetermined pattern when cutting workpiece.
9. according to the segment of cutting of arbitrary described cutting element in the aforementioned claim 1 to 7, wherein, be arranged in the outer row on the described section both sides one outer row and adjacent in distance between the abrasive material row smaller or equal to 2.0 times of the average diameter of described abrasive grain, and be placed on distance between interior row between the described outer row smaller or equal to 4.0 times of the average diameter of described abrasive grain.
10. the segment of cutting of cutting element according to claim 8, wherein, be arranged in the outer row on the described section both sides one outer row and adjacent in distance between the row smaller or equal to 2.0 times of the average diameter of described abrasive grain, and be placed on distance between interior row between the described outer row smaller or equal to 4.0 times of the average diameter of described abrasive grain.
11. according to the segment of cutting of arbitrary described cutting element in the aforementioned claim 1 to 7, wherein said low concentration region does not have abrasive grain.
12. the segment of cutting of cutting element according to claim 8, wherein said low concentration region does not have abrasive grain.
13. according to the segment of cutting of arbitrary described cutting element in the aforementioned claim 1 to 7, the average length of wherein said high concentration region is 0.3 to 2.0 with the ratio of the average length of described low concentration region.
14. the segment of cutting of cutting element according to claim 8, the average length of wherein said high concentration region is 0.3 to 2.0 with the ratio of the average length of described low concentration region.
15. according to the segment of cutting of arbitrary described cutting element in the aforementioned claim 1 to 7, wherein said abrasive material row are stacked by this way: partly alternately occur with described high concentration in the above low concentration part of direction perpendicular to described cutting surface.
16. segment of cutting that is used for the cutting element of cutting workpiece on cutting surface, described segment of cutting comprises the some abrasive grains that are arranged on along in the multiple row of cutting direction extension, described abrasive material is listed as across described cutting direction placed side by side and stacked vertically from described cutting surface mutually
Wherein said abrasive material row comprise that the outer abrasive material of the both sides that are arranged on described section is listed as and is arranged on a plurality of interior abrasive material row between the described outer row,
At least one outer row in the wherein said outer row have the abrasive grain that is provided with uniform concentration,
Wherein each described in row be included on the described cutting surface high concentration part and low concentration part along described cutting direction, the concentration that described high concentration partly shows is higher than the mean concentration of described each abrasive material row, and the concentration that described low concentration partly shows is lower than described mean concentration
The wherein said high concentration part formation high concentration region of on described cutting surface, getting together, and the described low concentration part formation low concentration region of on described cutting surface, getting together,
Wherein said low concentration region has polygonal profile on cutting surface, and
Wherein, along described cutting direction, described high concentration region and described low concentration region alternately occur.
17. the segment of cutting of cutting element according to claim 16, at least one side of wherein said polygonal profile tilts in the direction perpendicular to described cutting direction.
18. the segment of cutting of cutting element according to claim 16 comprises a plurality of described low concentration regions, each described low concentration region has the parallelogram profile, and wherein said parallelogram profile is arranged to be parallel to each other.
19. the segment of cutting of cutting element according to claim 16, wherein said low concentration region has the parallelogram profile, comprise a plurality of described low concentration region with parallelogram profile, wherein said parallelogram profile is arranged to mutual non-parallel relation.
20. the segment of cutting of cutting element according to claim 16 comprises a plurality of described low concentration regions, each described low concentration region has the V-arrangement profile, and wherein said V-arrangement profile is oriented and faces with each other.
21. the segment of cutting of cutting element according to claim 16 comprises a plurality of described low concentration regions, each described low concentration region has two ends towards rightabout arrow-shaped profile.
22. the segment of cutting of cutting element according to claim 16, wherein said low concentration region has the arrow-shaped profile.
23. according to the segment of cutting of arbitrary described cutting element in the aforementioned claim 16 to 22, wherein said abrasive material row are adopted stacked in such a way: described abrasive grain is outstanding from described cutting surface continuously with predetermined pattern when cutting workpiece.
24. segment of cutting according to arbitrary described cutting element in the aforementioned claim 16 to 22, wherein, be arranged in the outer row on the described section both sides one outer row and adjacent in distance between the abrasive material row smaller or equal to 2.0 times of the average diameter of described abrasive grain, and be placed on distance between interior row between the described outer row smaller or equal to 4.0 times of the average diameter of described abrasive grain.
25. the segment of cutting of cutting element according to claim 23, wherein, be arranged in the outer row on the described section both sides one outer row and adjacent in distance between the row smaller or equal to 2.0 times of the average diameter of described abrasive grain, and be placed on distance between interior row between the described outer row smaller or equal to 4.0 times of the average diameter of described abrasive grain.
26. according to the segment of cutting of arbitrary described cutting element in the aforementioned claim 16 to 22, wherein said low concentration region does not have abrasive grain.
27. according to the segment of cutting of arbitrary described cutting element in the aforementioned claim 16 to 22, wherein said low concentration region does not have abrasive grain.
28. according to the segment of cutting of arbitrary described cutting element in the aforementioned claim 16 to 22, the average length of wherein said high concentration region is 0.3 to 2.0 with the ratio of the average length of described low concentration region.
29. the segment of cutting of cutting element according to claim 23, the average length of wherein said high concentration region is 0.3 to 2.0 with the ratio of the average length of described low concentration region.
30. according to the segment of cutting of arbitrary described cutting element in the aforementioned claim 16 to 22, wherein said abrasive material row are adopted stacked in such a way: on the direction perpendicular to described cutting surface, the low concentration part partly alternately occurs with high concentration.
31. cutting element that has as the arbitrary described segment of cutting of claim 1 to 30.
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KR100597717B1 (en) 2005-02-15 2006-07-10 이화다이아몬드공업 주식회사 Diamond tool
KR100680851B1 (en) * 2006-02-28 2007-02-09 이화다이아몬드공업 주식회사 Cutting tip of frame saw and frame saw with the cutting tip

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