Background technology
Oil is in probing, exploitation, accumulating, all will produce a large amount of mud in the oil refining system process, oil product storage tank is storing oil product particularly during crude oil, depositing for a long time in the process, a small amount of mechanical impurity in the oil product, sand grains, earth, heavy oil components such as heavy metal salt and paraffin and bituminous matter, because of the difference in specific gravity natural subsidence is accumulated in tank bottom, form not only black but also thick gelatinoid layer, when the regular tank cleaning in 3~6 years at interval, must go out it outside the jar clearly, produce the oil tank bed mud, its quantity is generally more than 1% of this tankage, also has to be reported as 2.2%.
In the oil tank bed mud, composition is very complicated, can not directly discharge.A large amount of heavy oil materials and silt and water form jelly in the jar bed mud, and intractability is big.Simultaneously, also owing to its high hydrocarbons content, the oil tank bed mud is turned waste into wealth becomes possibility.
The oil tank bed mud belongs to oily sludge, and its maximum feature that is different from other greasy filth is that its hydrocarbon polymer (oil) content is high.Investigation finds, contains the inorganic sediment of about 25~30% water and 5% such as silt etc. in the oil tank bed mud, and remaining 70% is hydrocarbon polymer, wherein bituminous matter accounts for 7.8%, paraffin accounts for 6%, and the mud the ash content of coal is 4.8%, in the ash metallic element form by: Fe, Al etc. forms.
Traditional oily sludge treatment technology mainly contains landfill, compost, burning and bio-transformation.Landfill and compost not only need to take a large amount of valuable land resources, and exist oil gas dissipation atmosphere pollution and soil oozes the danger of letting out polluted underground water.And the expense of burning is expensive and need dedusting and gas scrubbing facility.Bioconversion reaction condition influence factor is too many, and operation easier is big, itself exist also in addition that floor space is big, the transformation period is long, for colloid and bituminous matter shortcoming such as can not degrade substantially.
In Chinese patent CN90104444.X, disclose a kind of oil sludge separation method and equipment, be mainly used in solid-liquid separation.Comprise coalescent, the coagulation physical chemistry isolation technique of oil-water-mud system and the physical cleaning of oil, it is characterized in that at first greasy filth being distributed in the purified aqueous solution that contains flocculation agent and inorganic salt, realize oil, mud primary separation under condition of heating and stirring, the crude oil that primary separation is obtained adopts the centrifuging isolation technique to purify then.The dirty Abfallwirtschaft recovery technology of a kind of petroleum-type solid is disclosed in Chinese patent CN92112167.9, it is characterized in that earlier the dirty refuse of petroleum-type solid being transmitted material loading through crushing type, it is assorted to sub-elect oil plant and mud through reverse-flow greasy filth sorting operation again, oil passing filter post precipitation, become processed oil through centrifugation again, the assorted discharging of mud is the field also.But, these technologies and technology all exist oil recovery rate low the shortcoming of poor processing effect.
Summary of the invention
The objective of the invention is to overcome existing oily sludge treatment technology or need take a large amount of valuable land resources, exist oil gas dissipation atmosphere pollution and soil and ooze the danger of letting out polluted underground water, or expense is expensive and need dedusting and gas scrubbing facility, or operation easier is big, transformation period is long, substantially can not degrade for colloid and bituminous matter, or oil recovery rate is low, defectives such as poor processing effect, thus a kind of land occupation resource that need not is provided, do not pollute, expense is cheap, simple to operate, and can from greasy filth, reclaim the oil-containing sludge treating process of crude oil efficiently.
The objective of the invention is to realize by the following technical solutions:
The invention provides a kind of oil-containing sludge treating process, comprise following step:
1) oily sludge is pumped into the sludge reaction pond, add entry while stirring, the weight ratio that adds entry/mud is 0.5~5: 1, the best adding than being 1~2: 1;
Add treatment solution then, the adding concentration of treatment solution is 100~60000ppm, and best adding concentration is 1000~30000ppm;
Described treatment solution comprises the silicate of the 0.001~10wt% that accounts for the treatment solution gross weight, the nonionogenic tenside of 1~10wt%, the anion surfactant of 1~10wt%, phosphoric acid salt and the 0.001~10wt% basic cpd of 0.001~10wt%, and surplus is a water; Wherein:
Described silicate is an alkali metal salt of silicic acid compounds, and as water glass, described silicate accounts for 0.001~10wt% of treatment solution gross weight, preferred 0.7~5wt%, more preferred 2.5~4.5wt%;
Described nonionogenic tenside is lived tensio-active agent (as the Ethanol Ethoxylation thing for being selected from Soxylat A 25-7, alkylphenol ethoxylate etc.), carboxylicesters, ethylene glycol fatty acid, the carboxylic amino acid, one or more in the alkylphenol polyester (preferred nonyl phenol polyester); Described non-ionic surfactant accounts for 1~10wt% of treatment solution gross weight, preferred 1~3wt%;
Described anion surfactant is for being selected from polyoxyethylene carboxylate salt, sulfonate (as alkylbenzene sulfonate, lignosulfonate/naphtalene sulfonate, naphthalenesulfonate, sulfonated petro-leum, sulfonated), vitriol is (as alcohol radical vitriol, the oxyethyl group sulfated alcohols), one or more in the phosphoric acid ester (as ortho-phosphoric acid one or diester, the phosphorylation ethoxylate); Preferably phosphoric acid ester, alkylbenzene sulfonate, sulfonated; More the composition of preferred alkyl benzene sulfonate and sulfonated (the two weight ratio is 0.5~2: 1), or the composition of phosphorylation ethoxylate and sulfonated (the two weight ratio is 0.5~2: 1); The agent alive of described anionic surface accounts for 1~10wt% of treatment solution gross weight, preferred 3~4wt%;
Described phosphoric acid salt comprises orthophosphoric acid salt and tri-polyphosphate, as sodium phosphate, and potassiumphosphate, ammonium phosphate, tripoly phosphate sodium STPP etc.; Described phosphoric acid salt accounts for 0.001~10wt% of treatment solution gross weight, and preferred 2.5~4.5%;
Described basic cpd comprises: Ke Xingjia, soda-lime, caustic soda, yellow soda ash or sodium bicarbonate; Described basic cpd accounts for 0.001~10wt% of treatment solution gross weight, preferred 0.6~1.5wt%.
2) the muddy water mixed system to step 1) heats, make 10~90 ℃ (preferred 45~55 ℃) of system intensification,, stir 10 minutes~6 hours (preferred 1~2 hour) in this temperature, the muddy water mixed system thorough mixing of greasy filth and treatment solution, the crude oil in the mud is come out by wash-out;
Described type of heating can be to adopt electric heater, also can be to carry out water-bath by steam or hot water;
3) through step 2) processing after, stir on the limit, the limit adds coagulating agent in mixed solution, behind reaction 2~30min, add the polyacrylamide (PAM) of 2~10ppm again, restir 2~5min carries out solid-liquid separation;
Described coagulating agent is aluminium system (as polymerize aluminum chloride) or iron system (as bodied ferric sulfate) coagulating agent, and the add-on that adds coagulating agent in every liter of mixed solution is 20~300mg (preferred 50~100mg);
Described solid-liquid separation can be carried out in gravity settling basin or Cyclonic reactor;
Hydraulic detention time at Cyclonic reactor is 2min;
4) through the processing of step 3), solidliquid mixture is divided into 3 layers, and the upper strata is the sump oil that wash-out comes out, and the middle level is the sewage layer, and the bottom is a mud, enters the separation that solid-liquid separator carries out profit mud, collects oil, water, mud respectively;
Described solid-liquid separator can be settling tank, Cyclonic reactor, pressure filter or centrifugation apparatus;
The sump oil that obtains enters contaminated-oil basin or collects storage tank, reclaims;
The sewage that obtains enters the sludge reaction pond of step 1), is utilized again in oil-containing sludge treating process next time again;
The mud oil concentration that obtains advances the mud collecting tank less than 1wt%, treats solidification treatment or discharging.
The advantage of oil-containing sludge treating process provided by the invention is that present method need not land occupation resource, not pollution, expense is cheap, simple to operate and can reclaim crude oil efficiently from greasy filth, reduces environmental pollution.
Embodiment
Embodiment 1
Get big jar of bed mud of certain field joint stations, the composition of bed mud sees Table 1.This oily sludge is pumped into the sludge reaction pond, add entry while stirring, the part by weight that adds entry/mud in mud is 1.5: 1 a water, adds the treatment solution of 30000ppm then, and the composition of treatment solution sees Table 2.Finish the work behind the said process, feed steam-heated cal(l)andria and expire 50 ℃ and stirred 2 hours with agitator, the muddy water mixed system thorough mixing of greasy filth and treatment solution, the crude oil in the mud is come out by wash-out, carries out gravity separation then, and disengaging time is 12 hours; After finishing above-mentioned technology, oil, cement are collected respectively; Every liter of oily(waste)water collecting adds the polymerize aluminum chloride of 200mg, the PAM that adds 2ppm behind the reaction 15min again, adopt Cyclonic reactor to carry out solid-liquid separation subsequently, hydraulic detention time at this reactor is 2min, sewage is after treatment utilized again again, and mud and sump oil are collected respectively.After treatment, the mud oil concentration advances the mud collecting tank less than 1wt%, treats solidification treatment or discharging.
The composition of table 1, jar bed mud
The composition of table 2, treatment solution (wt%)
Embodiment 2,
Get big jar of bed mud of certain refinery, the composition of bed mud sees Table 3.Adding entry/mud ratio in mud is: 1.6: 1 water and the treatment solution of 30000ppm, the composition of treatment solution sees Table 4.Finish the work behind the said process, feed steam-heated cal(l)andria and expire 50 ℃ and stir with agitator and to carry out gravity separation after 2 hours, disengaging time is 12 hours; After finishing above-mentioned technology, oil, cement are collected respectively; Every liter of oily(waste)water collecting adds the bodied ferric sulfate of 200mg, the PAM that adds 2ppm behind the reaction 15min again, adopt gravity settling basin to carry out solid-liquid separation subsequently, hydraulic detention time at this reactor is 2min, sewage is after treatment utilized again again, and mud and sump oil are collected respectively.Mud Central Plains oil concentration is less than 0.5wt%. after treatment
The composition of table 3, jar bed mud
The composition of table 4, treatment solution (wt%)