CN101066567A - Saw blade section machining process and device - Google Patents

Saw blade section machining process and device Download PDF

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Publication number
CN101066567A
CN101066567A CN 200710068464 CN200710068464A CN101066567A CN 101066567 A CN101066567 A CN 101066567A CN 200710068464 CN200710068464 CN 200710068464 CN 200710068464 A CN200710068464 A CN 200710068464A CN 101066567 A CN101066567 A CN 101066567A
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China
Prior art keywords
saw blade
plane
turning cylinder
angle
section bar
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Granted
Application number
CN 200710068464
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Chinese (zh)
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CN100491035C (en
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张延锋
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Individual
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Individual
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Priority to CNB2007100684646A priority Critical patent/CN100491035C/en
Publication of CN101066567A publication Critical patent/CN101066567A/en
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Publication of CN100491035C publication Critical patent/CN100491035C/en
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Abstract

The present invention relates to saw as one cutting tool, and is especially process and device for machining section with a saw blade. By means of fixing several rotating mechanisms in some angle on the crossbeam, and screw fixing saw blades in parallel spaced with clamping rings onto one identical rotation shaft, it is possible to machining several sections through once machining. The present invention can machine sections with complicated structure and raise section machining precision and efficiency.

Description

A kind of method of saw blade section machining and device
Technical field
The present invention relates to the saw in a kind of cutting tool, especially directly the method for a kind of saw blade section machining of fabircated shapes and device.
Background technology
Cut the saw that uses in the industry now, adopt in the both sides of saw fixed more, Ju the range of work can't be processed the plane by the fixing fast restriction of both sides like this, has reduced operating efficiency as processing the complexity that has increased work the instrument that will change to the plane.Such as a kind of patent No. is arranged is 98239391.1, name is called a kind of plane stone material cutting saw blade, this patent comprises that axle center part is provided with the tabular blade body of the annulus that sawtooth is set on connection holes, the excircle and is arranged at saw sword on the sawtooth, is characterized in: described connection holes is made of the endoporus of the circular cone shape body that a big end perisporium and described annulus plate body inner hole wall are fixedly connected.This kind structure is to be arranged to taper in the centre of saw blade on body and to be screwed with turning cylinder, if under the thin situation, also adopts this structure to make blade body tear the village potential safety hazard in the rotation at a high speed easily to blade body.
And for the complex structure of section bar, there is different angles between each face of section bar, common method is processed a face exactly, and then another face of conversion processing, up to machining, perhaps two parallel faces of time processing are reprocessed the face that has angle, need constantly to change the position of section bar in such process, add for the second time and guarantee relatively difficulty of machining accuracy man-hour.
Summary of the invention
The invention solves in the prior art and can not carry out the shortcoming that effectively directly processing is handled, the directly method and the device of a kind of saw blade section machining of processing plane are provided the plane.
The present invention has also solved in the prior art can not provide the method and the device of a kind of saw blade section machining that can once finish the processing of multi-angle face section bar to the disposable shortcoming of processing of section bar.
The present invention has also solved the shortcoming that multi-angle face section bar in the prior art adds accuracy guarantee difficulty in man-hour, and the method and the device of a kind of saw blade section machining that can improve machining accuracy is provided.
The present invention solves its technical problem and adopts the ground technical scheme to be: a kind of method of saw blade section machining, wherein, at least two saw blades layout at an angle to each other that staggers, the angle of each saw blade is corresponding with each face of section bar, under the interaction of workbench and lifting guide pillar and crossbeam, the first base of section bar is cut; Saw blade is carried out the cutting of the adjustment adaptation multiaspect complex shapes of multi-angle.For preventing in the middle of rotating through the car idea, to interfere between saw blade and the saw blade because of the position, so stagger mutually between the saw blade of different angles, lifting and rotating mechanism the moving on crossbeam of crossbeam on the lifting guide pillar, the first base of the section bar of different size size can be satisfied, the section bar of multiple different angles antarafacial can be adapted to the adjustment of the different angles of turning cylinder.
In order to raise the efficiency, parallel interval is arranged the multi-disc saw blade on an angle, once finishes the cutting of polylith section bar.It is parallel that the saw blade of same angle is arranged to multi-disc, and the spacing between the control saw blade can once be finished the processing of polylith section bar.
A kind of device that uses saw blade directly to carry out section bar processing, comprise workbench, workbench is provided with the lifting guide pillar that is parallel to each other, be fixed with crossbeam between the lifting guide pillar, wherein, described crossbeam is provided with at least two rotating mechanisms at an angle to each other that can move in the above, and on the turning cylinder of its end, be fixed with saw blade by screw thread, wherein a kind of saw blade is the plane saw blade, one middle side part of plane saw blade is fixed with chuck, the center of plane saw blade and chuck is provided with screwed hole, the screwed hole screw thread to tighten rotation direction opposite with the direction of rotation of turning cylinder.The lifting guide pillar can play the effect of adjusting height, the crossbeam lifting of also leading; The angle of rotating mechanism is provided with according to the angle of the face of section bar, saw blade middle part, plane is fixed with chuck and can plays the effect of strengthening saw blade, make rotation when cutting of saw blade keep stable as far as possible, the phenomenon that bending can not occur, adopt the opposite fixed pan saw blade of direction of rotation that the plane saw blade can not be relaxed when the rotation cutting, guarantee the safety of processing with thread rotary orientation.
The centre of described plane saw blade is provided with enlarging, the diameter of enlarging is greater than the external diameter of screw thread, turning cylinder is provided with type conical bench, the nut of an inboard fastening band bellmouth of chuck when the plane saw blade is connected with turning cylinder, type conical bench and bellmouth match, the end of turning cylinder is provided with the anticreep groove, fixes an elastic scheibe when the fitting plane saw blade on the anticreep groove, and the end of turning cylinder is retracted within the saw blade.The use that cooperatively interacts of the type conical bench of the bellmouth at nut center and turning cylinder end, can guarantee to install smoothly in the location, also can the stability plane saw blade, after tightening, can effectively transmit on screw thread the power of turning cylinder rotation, if directly fastening nut of a plate plane saw blade only need be installed, when the common saw blade of multi-disc is installed nut is moved back inward, load onto common saw blade and determine that with snap ring the interval gets final product, for improving the security of operation processing, in the anticreep groove of the end of turning cylinder, be provided with elastic scheibe, prevent that the plane saw blade is loosening or deviate from rotation.
Can on chuck A, directly process bellmouth as another kind of scheme, cooperate the end of thread of turning cylinder, make the bellmouth of chuck closely contact the fixed pan saw blade with the type conical bench of turning cylinder.
As preferably, be fixed with another kind of saw blade on the crossbeam, saw blade is fixed on the turning cylinder by at side snap ring being set.
As preferably, be to improve working (machining) efficiency, the described saw blade multi-disc that can on same rotating shaft, be arranged in parallel, outermost end is the plane saw blade, and inboard is common saw blade, and the distance between the saw blade is controlled by snap ring, and the thickness of snap ring is definite according to the size of section bar.Distance between the saw blade is improved more by the snap ring control accuracy, the multi-disc that is arranged in parallel saw blade can once cut polylith at turning cylinder when crossbeam moves, improved efficient, the thickness of snap ring can be adjusted according to the size of section bar, such as the section bar that will process trough of belt, be fixed on the turning cylinder common thick saw blade is folded mutually, match up to the width of the groove of the thickness of saw blade and section bar.
For the needs of the section bar that satisfies different angles, such as triangle, pentagon or complicated again polytropy as preferably, are provided with angle controller on described turning cylinder and the rotating shaft, make the saw blade of each angle can satisfy the needs of multi-angle phase antarafacial section bar.
Described crossbeam can lifting move up and down saw blade on the lifting guide pillar.
Described plane saw blade thickness can adopt during more than or equal to 0.5mm screw to connect; Perhaps adopt welding or stick to fix; Also can be that the plane saw blade becomes integral body to process with chuck.Be to guarantee the safety of saw blade, can adopt screw to connect during more than or equal to 0.5mm at saw blade thickness, can simplified structure; Adopt when simple in structure plane saw blade and chuck monolithic construction can simplify processing request when the overall structure size of saw blade is less.
As preferably, described plane saw blade is arranged to counterbore at the screw hole place, adopts straight angle screw to fix.Be arranged to counterbore at the saw blade place screw is dropped in the counterbore, a side of plane saw blade remains the plane.
The invention has the beneficial effects as follows: the lifting guide pillar can be worked in coordination to move with crossbeam and be made device adapt to multiple different section bar base just, has increased compatibility; The plane saw blade adopts directly processing plane of special fixed form, satisfies specific (special) requirements, adopts welding or bonding or screw connection saw blade and chuck, and the mounting structure of plane saw blade is simple; Different angles has satisfied the requirement of section bar antarafacial between the rotating mechanism on the crossbeam, and turning cylinder can be realized the conversion of multiple angles under the control of angle controller, and the disposable processing of finishing complex shapes has improved the precision of processing, has improved efficient; The processing that the parallel saw blade of multi-disc can once carry out the polylith section bar is set on same turning cylinder has improved operating efficiency.
Description of drawings
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is the side view of the present invention's structure shown in Figure 1;
Fig. 3 is the saw blade cutaway view that a kind of multi-disc of the present invention is arranged in parallel;
Fig. 4 be the another kind of saw blade of the present invention arrange cutaway view;
Fig. 5 is the another kind of structural representation of plane of the present invention saw blade.
Among the figure: 1, workbench, 2, the lifting guide pillar, 3, crossbeam, 4, rotating mechanism, 5, angle controller, 6, turning cylinder, 7, the plane saw blade, 8, anticreep groove, 9, elastic scheibe, 10, enlarging, 11, chuck, 12, saw blade, 13, snap ring, 14, nut, 15, bellmouth, 16, type conical bench, 17, screw, 18, counterbore, 19, chuck A.
The specific embodiment
Below by specific embodiment, and in conjunction with the accompanying drawings, technical scheme of the present invention is described in further detail.
Embodiment 1: movably workbench 1 is provided with the lifting guide pillar 2 that is parallel to each other, be fixed with crossbeam 3 between two lifting guide pillars, crossbeam is provided with two rotating mechanisms 4 (referring to accompanying drawing 1 accompanying drawing 2) that the length of a saw blade diameter at interval of staggering mutually that can be in the above moves along crossbeam is mutually vertical angle, the end of rotating mechanism is a turning cylinder 6, the end of turning cylinder is a screw thread, be fixed with plane saw blade 7 on it, the thickness of plane saw blade is that 2mm is greater than 0.5mm, one side of plane saw blade is fixed with chuck A19 by screw 17, screw corresponding position at the plane saw blade is provided with counterbore 18, the degree of depth of counterbore is more than or equal to the thickness of screw end, the plane that the plane saw blade is not protruded in the end of screw behind the saw blade of screw-driving plane, the center of plane saw blade is that the screw thread of screwed hole and turning cylinder matches, bellmouth 15 is arranged in the screwed hole end of chuck A, the corresponding site of turning cylinder is arranged to type conical bench 16, bellmouth closely contacts with type conical bench when the plane saw blade is fixed on the turning cylinder, thread head at turning cylinder is provided with anticreep groove 8, the diameter of the end of turning cylinder is less than the external diameter of screw thread, be arranged to enlarging 10 in the corresponding position of plane saw blade, the diameter of enlarging is greater than the external diameter of screw thread, fixing elastic scheibe 9 on the anticreep groove, elastic scheibe is close to the inner edge of enlarging, the length (referring to accompanying drawing 4) of the screw thread of the length of the screw thread on the turning cylinder after less than plane saw blade and chuck A combination.
The first base of section bar is placed on the workbench 1, crossbeam descends on the lifting guide pillar, the saw blade of level at first cuts out a face of base just, then rotating mechanism moves along crossbeam, carry out the cutting of second face of base just with the back plane saw blade, move to the other end of crossbeam up to rotating mechanism, finish the cutting of two mutual vertical planes; Perhaps the plane saw blade of level is cut earlier, follows the cutting that vertical saw blade carries out second face.
Embodiment 2: the outermost end fixed pan saw blade 7 of the thread head of turning cylinder, the thickness of plane saw blade is that saw blade inboard, 1mm plane is fixed with chuck 11, chuck and plane saw blade adopt welding fixing, be fixed with two saw blades that are arranged in parallel 12 in the inboard of chuck, pass through snap ring 13 between the saw blade at interval, the thickness of the thickness of snap ring and section bar to be processed is to coincideing, the inboard of the saw blade of inner end is fixed with nut 14, bellmouth 15 is arranged at the center of nut, corresponding site place at turning cylinder is arranged to type conical bench 16, behind the assembling saw blade, bellmouth contacts with type conical bench by (referring to accompanying drawing 3), and all the other structures are with reference to other structure among the embodiment 1.
Embodiment 3: the angle between the rotating mechanism 4 on the crossbeam 3 can be adjusted by angle adjuster fixed thereon 5, be transferred to the angle that section bar needs, such as processing isosceles triangle or the pentagonal section bar of the equilateral triangle latter, adjust rotating mechanism, also can increase rotating mechanism, the quantity of rotating mechanism can be corresponding with the quantity of the phase antarafacial of section bar, also can be on turning cylinder fixedly the parallel saw blade of multi-disc to adapt to the needs of section bar with parallel surface, also can be arranged in parallel by several rotating mechanisms, make the saw blade synchronous cutting, machining accuracy is improved, also can be arranged in parallel by several rotating mechanisms, use the saw blade of different size, be introduced into the installation minor diameter of cutting, after the installation that enters large diameter, enable once directly to process needed section bar by saw blade.
Embodiment 4: 11 one-tenth whole shapes of plane saw blade 7 and chuck are that the same material disposable integral processes (referring to accompanying drawing 5), and are simple and practical, improve the efficient of processing.

Claims (10)

1, a kind of method of saw blade section machining, it is characterized in that at least two saw blades layout at an angle to each other that staggers, the angle of each saw blade is corresponding with each face of section bar, under the interaction of workbench (1) and lifting guide pillar (2) and crossbeam (3), the first base of section bar is cut; Saw blade is carried out the cutting of the adjustment adaptation multiaspect complex shapes of multi-angle.
2, the method for a kind of saw blade section machining according to claim 1 is characterized in that parallel interval is arranged the multi-disc saw blade on an angle, once finishes the cutting of polylith section bar.
3, a kind of device that uses the described method of claim 1 to carry out section bar processing, comprise workbench, workbench is provided with the lifting guide pillar that is parallel to each other, be fixed with crossbeam between the lifting guide pillar, it is characterized in that described crossbeam (3) is provided with at least two rotating mechanisms (4) at an angle to each other that can move in the above, and on the turning cylinder (6) of its end, be fixed with saw blade by screw thread, wherein a kind of saw blade is plane saw blade (7), one middle side part of plane saw blade is fixed with chuck (11), the center of plane saw blade and chuck is provided with screwed hole, the screwed hole screw thread to tighten rotation direction opposite with the direction of rotation of turning cylinder.
4, device according to claim 3, the centre that it is characterized in that described plane saw blade is provided with enlarging (10), the diameter of enlarging is greater than the external diameter of screw thread, turning cylinder is provided with type conical bench (16), the nut (14) of an inboard fastening band bellmouth (15) of chuck when the plane saw blade is connected with turning cylinder, type conical bench and bellmouth match, the end of turning cylinder is provided with anticreep groove (8), fix an elastic scheibe (9) on the anticreep groove when fitting plane saw blade (7), the end of turning cylinder is retracted within the saw blade.
5, device according to claim 3 is characterized in that being fixed with on the turning cylinder another kind of saw blade (12), and saw blade is fixed on the turning cylinder by snap ring (13) is set at side.
6, according to claim 3 or 4 or 5 described devices, it is characterized in that the described saw blade multi-disc that can be arranged in parallel on same rotating shaft, outermost end is the plane saw blade, and the inboard is common saw blade, distance between the saw blade is controlled by snap ring, and the thickness of snap ring is determined according to the size of section bar.
7, to distinguish 3 or 5 described devices according to right, it is characterized in that angle controller (5) is set on described turning cylinder and the rotating shaft, make the saw blade of each angle can satisfy the needs of multi-angle phase antarafacial section bar.
8, device according to claim 3 is characterized in that described crossbeam can lifting move up and down saw blade on the lifting guide pillar.
9,, can adopt screw (17) to connect when it is characterized in that described plane saw blade thickness more than or equal to 0.5mm according to claim 3 or 4 described devices; Perhaps adopt welding or stick to fix; Also can be that the plane saw blade becomes integral body to process with chuck.
10, device according to claim 9 is characterized in that described plane saw blade is arranged to counterbore (18) at the screw hole place, adopts straight angle screw to fix.
CNB2007100684646A 2007-05-09 2007-05-09 Method and device for saw blade direct machining for section bar Expired - Fee Related CN100491035C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2007100684646A CN100491035C (en) 2007-05-09 2007-05-09 Method and device for saw blade direct machining for section bar

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2007100684646A CN100491035C (en) 2007-05-09 2007-05-09 Method and device for saw blade direct machining for section bar

Publications (2)

Publication Number Publication Date
CN101066567A true CN101066567A (en) 2007-11-07
CN100491035C CN100491035C (en) 2009-05-27

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CNB2007100684646A Expired - Fee Related CN100491035C (en) 2007-05-09 2007-05-09 Method and device for saw blade direct machining for section bar

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107186814A (en) * 2017-06-07 2017-09-22 李赵和 A kind of solid wood board cutter device
CN108080697A (en) * 2017-11-24 2018-05-29 重庆赛格尔汽车配件有限公司 A kind of adjustable heat-insulating water discharging pipe efficient cutting
CN110919062A (en) * 2019-12-02 2020-03-27 苏州塔比诺机电有限公司 Multi-station synchronous moving type aluminum material cutting device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107186814A (en) * 2017-06-07 2017-09-22 李赵和 A kind of solid wood board cutter device
CN108080697A (en) * 2017-11-24 2018-05-29 重庆赛格尔汽车配件有限公司 A kind of adjustable heat-insulating water discharging pipe efficient cutting
CN108080697B (en) * 2017-11-24 2019-07-09 重庆赛格尔汽车配件有限公司 A kind of adjustable heat-insulating water discharging pipe efficient cutting
CN110919062A (en) * 2019-12-02 2020-03-27 苏州塔比诺机电有限公司 Multi-station synchronous moving type aluminum material cutting device

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Granted publication date: 20090527

Termination date: 20120509