CN101053972B - Anode grooving automatic spraying device for carbon vibrating forming machine - Google Patents
Anode grooving automatic spraying device for carbon vibrating forming machine Download PDFInfo
- Publication number
- CN101053972B CN101053972B CN200710017820A CN200710017820A CN101053972B CN 101053972 B CN101053972 B CN 101053972B CN 200710017820 A CN200710017820 A CN 200710017820A CN 200710017820 A CN200710017820 A CN 200710017820A CN 101053972 B CN101053972 B CN 101053972B
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- CN
- China
- Prior art keywords
- carbon
- forming machine
- hydraulic pump
- anode
- spraying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 32
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 32
- 238000005507 spraying Methods 0.000 title claims abstract description 17
- 239000007921 spray Substances 0.000 claims abstract description 30
- 230000008878 coupling Effects 0.000 claims abstract description 5
- 238000010168 coupling process Methods 0.000 claims abstract description 5
- 238000005859 coupling reaction Methods 0.000 claims abstract description 5
- 239000007788 liquid Substances 0.000 claims description 9
- 239000002826 coolant Substances 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 6
- 239000012809 cooling fluid Substances 0.000 abstract description 3
- 239000012530 fluid Substances 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 abstract description 3
- 239000000344 soap Substances 0.000 description 6
- 239000003610 charcoal Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002562 thickening agent Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/022—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space whereby the material is subjected to vibrations
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Special Spraying Apparatus (AREA)
Abstract
The present invention relates to an automatic spray system for the anode groove of a carbon vibration molding machine and the control method of the same, which is characterized in that a motor is connected with a hydraulic pump by a shaft coupling, the hydraulic pump is connected with a box for cooling fluid by a pipeline, the box for cooling fluid passes through a one-way valve and a solenoid valve and is connected with a spray head which is fixedly connected with a pushing head by a connecting support. The solenoid valve is guided into the control procedure, a PLC spraying control procedureis built and is controlled by the internal time relay of the RSLogix 5000 software; two manual operation buttons are arranged on the RSVIEW32 software, and the spraying or not spraying, single spraying or double spraying are controlled by a two-position two-way solenoid valve, the switching label directly refers the label of PLC. The spray system of the present invention is capable of praying thecooling fluid automatically on to the groove plate to be cooled, overcoming and solving the crack generated at the groove part of the anode block and the carbon bowl part, effectively improving the quality of carbon product, reducing the reject rate, and achieving the prospective effect.
Description
Technical field the present invention relates to a kind of cooling device that the carbon piece is set up in the vibration moulding process, especially a kind of in order to solve the seminess that the carbon piece occurs better and the anode grooving automatic spraying device for carbon vibrating forming machine of setting up in grooving process.
Background technology anode carbon block forming technology be exactly with through stirring, mix pinch the hot thickener of the plasticity with certain compactedness at high pressure or at a high speed, under the pressure effect of dither, the cohesive force and the density of thickener are increased, as much as possible the gas in the thickener is discharged, make green compact with certain density, intensity.
The gas that is produced in the electrolytic process is (such as CO, CO
2, HF etc.) when accumulating in around the anode in a large number, can form a netted air film layer at anode " bottom ", electric current is forced to pass and cause and the ionization of gas produces tiny arclight from the air film layer, thus the generation anode effect.Rely two big conditions of normal operation of electrolytic cell are thermal balance and material balance, and when thermal balance is destroyed, it is big that electrolyte viscosity becomes, and mobile extreme difference, anodic gas are discharged and be obstructed, and the electrolyte boiling is difficult, the resistance increase, and anode effect takes place again and again.
The applicant had once proposed " a kind of anode carbon block forming die " (application number: 200610104510.9) in 2006.08.29, be the slotted-plate that fixed installation top and sidepiece all has the gradient on carbon block forming machine vibration platform, utilize carbon block forming to slot at the line process antianode.Can promote the discharging of gas at anode " bottom " fluting, reduce the bubble of anode bottom, help reducing the anode effect coefficient, reach purpose of energy saving to the external world; Reduce the probability that " secondary response " takes place for aluminium liquid and anodic gas, thereby help the raising of current efficiency.But newly-increased slotted-plate heat in the process of vibration moulding mainly concentrates on two floors, the whole carbon piece inequality of being heated.In addition, when temperature was too high, the pitch in the carbon piece easily and the generation of two floors of slotted-plate is sticking joined, and its two grooves place is stressed bigger in the process that the carbon piece is pushed out, and makes the carbon piece longitudinal crack occur along slotted-plate, forms useless piece.
Summary of the invention the object of the present invention is to provide a kind of seminess that can solve carbon piece in grooving process, improves the quality of carbon product, the anode grooving automatic spraying device for carbon vibrating forming machine of minimizing percent defective effectively.
For achieving the above object, the technical scheme taked of the present invention is:
A kind of anode grooving automatic spraying device for carbon vibrating forming machine, it is characterized in that this spray equipment comprises tank for coolant, motor, hydraulic pump, magnetic valve and shower nozzle, wherein: motor links to each other with hydraulic pump by shaft coupling, hydraulic pump is communicated with tank for coolant by pipeline, tank for coolant is connected with shower nozzle through a check valve, a magnetic valve, and shower nozzle is fixed together by cutting somebody's hair of link and carbon vibrating forming machine.
In order to realize automation control, and consider that this apparatus features cools off hard-wired slotted-plate on the carbon block forming machine vibration platform exactly, do not need the circulation of liquid, so described magnetic valve employing two-position two-way solenoid valve.
For the foreign material plugging fluid pressing system that prevents to occur in the liquid, further perfect as scheme, the front end that sucks liquid at hydraulic pump is installed the cleaning that a filter guarantees liquid.
For guaranteeing the constant of system pressure, further perfect as scheme installs an overflow valve additional as required in tank for coolant leads to the pipeline of shower nozzle.
Anode grooving automatic spraying device for carbon vibrating forming machine provided by the invention, for thoroughly solving the seminess of carbon piece in grooving process, eliminate heat affecting, mainly be based on hydraulic system, the sparge pipe of make-up machine spray equipment is directly guided on make-up machine cuts somebody's hair through two-position two-way solenoid valve, in the pusher process, during through slotted-plate, shower nozzle can reduce its temperature to slotted-plate the cooling fluid automatic spray, overcome and solved the phenomenon of anode block slotted section and " carbon bowl " crackle, improved the quality of carbon product effectively, reduced percent defective, produced a desired effect.
Simultaneously, in order to reduce labour intensity, all by the unlatching that manually sprays, whole forming process design is finished by automation control in the process that minimizing charcoal piece is released, install a cover program control system additional according to production and come handled easily, to reach carrying out synchronously of spray and charcoal piece ejecting device.
Description of drawings Fig. 1 is the structural representation of anode grooving automatic spraying device of the present invention
Fig. 2 is the structural relation sketch of shower nozzle and charcoal piece ejecting device in the spray equipment
Fig. 3 is the FB(flow block) of spray equipment control program
Among the figure: 1-soap lye case; The 2-filter; The 3-motor; The 4-shaft coupling; The 5-hydraulic pump; The 6-overflow valve; The 7-check valve; The 8-two-position two-way solenoid valve; 9-cuts somebody's hair; The 10-shower nozzle; The 11-platform that shakes; The 12-slotted-plate; The 13-link; 14-oil cylinder adpting flange.
The specific embodiment as shown in Figure 1, this spray equipment utilizes saponification liquor to spray cooling, device mainly comprises soap lye case 1, motor 3, hydraulic pump 5, two-position two-way solenoid valve 8 and shower nozzle 10, wherein: motor 3 links to each other with hydraulic pump 5 by shaft coupling 4, hydraulic pump 5 is communicated with soap lye case 1 by pipeline, and the volume of soap lye case 1 is according to the actual 0.5m that is decided to be
3Adopt 1.1KW driven by motor hydraulic pump to carry out work, for the foreign material plugging fluid pressing system that prevents to occur in the liquid, the front end that sucks liquid at hydraulic pump 5 is installed the cleaning that a filter 2 guarantees liquid, and soap lye case 1 is connected with shower nozzle 10 through a check valve 7, a two-position two-way solenoid valve 8.In addition, install an overflow valve 6 additional as required in soap lye case 1 leads to the pipeline of shower nozzle 10, to guarantee the constant of system pressure, the integral pressure of its system is 5MPa.
As shown in Figure 2, cutting somebody's hair of carbon vibrating forming machine 9 is fixed together with link 13, shower nozzle 10, oil cylinder adpting flange 14, and slotted-plate 12 is in the same place by bolting with the platform 11 of shaking.
As shown in Figure 3, two-position two-way solenoid valve among Fig. 18 is introduced control program, set up PLC spray control program, i.e. 15 points of an ignore have been distributed at AC220V16 point relay output module for it, control by the internal time relay among the software RS Logix5000, one is idle relay, one is working relay, idle relay control is not sprayed the time, working relay control spray time, two manual switchover buttons on the RSVIEW32 software interface, have been made, spray and do not spray, single spray and two spray, promptly cut somebody's hair 9 and link 13 is released and both direction control single spray and two sprays of withdrawal in Fig. 2, in order to regulate spray flux, these two switch labels are directly quoted the label among the PLC.Needs according to condition, manually click the spray button in the time of spray, two-position two-way solenoid valve 8 is opened, can enter into the spray state, then according to the variations in temperature of slotted-plate 12, single spray and two spray are set, 9 spray (by working relay control) when walking on the slotted-plate 12, do not spraying (by idle relay control) when leaving slotted-plate 12 when cutting somebody's hair.When system does not need to spray, directly button is manually switched to the button that does not spray and works normally.
Claims (4)
1. anode grooving automatic spraying device for carbon vibrating forming machine, it is characterized in that this spray equipment comprises tank for coolant, motor, hydraulic pump, magnetic valve and shower nozzle, wherein motor links to each other with hydraulic pump by shaft coupling, hydraulic pump is communicated with tank for coolant by pipeline, tank for coolant is connected with shower nozzle through a check valve, a magnetic valve, and shower nozzle is fixed together by cutting somebody's hair of link and carbon vibrating forming machine.
2. anode grooving automatic spraying device for carbon vibrating forming machine according to claim 1 is characterized in that described magnetic valve adopts two-position two-way solenoid valve.
3. anode grooving automatic spraying device for carbon vibrating forming machine according to claim 1 is characterized in that at the front end of described hydraulic pump suction liquid one filter being installed.
4. anode grooving automatic spraying device for carbon vibrating forming machine according to claim 1 is characterized in that installing an overflow valve additional in described tank for coolant leads to the pipeline of shower nozzle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710017820A CN101053972B (en) | 2007-04-25 | 2007-04-25 | Anode grooving automatic spraying device for carbon vibrating forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710017820A CN101053972B (en) | 2007-04-25 | 2007-04-25 | Anode grooving automatic spraying device for carbon vibrating forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101053972A CN101053972A (en) | 2007-10-17 |
| CN101053972B true CN101053972B (en) | 2010-05-26 |
Family
ID=38794104
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200710017820A Active CN101053972B (en) | 2007-04-25 | 2007-04-25 | Anode grooving automatic spraying device for carbon vibrating forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101053972B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5013503A (en) * | 1989-02-06 | 1991-05-07 | Aluminium Pechiney | Process for continuous production of carbonaceous paste |
| CN1418987A (en) * | 2002-12-06 | 2003-05-21 | 中国铝业股份有限公司 | Cathodic pasty agent cooling technology |
| CN2589489Y (en) * | 2002-12-06 | 2003-12-03 | 中国铝业股份有限公司 | Anode paste material cooling device |
| CN1837409A (en) * | 2006-02-09 | 2006-09-27 | 贵阳铝镁设计研究院 | Process for producing anode paste by direct water spraying and continuous cooling and complete equipment set |
| CN2876022Y (en) * | 2005-12-24 | 2007-03-07 | 济宁碳素工业总公司 | Underwater pushing device for carbon block vertical entering water cooling |
-
2007
- 2007-04-25 CN CN200710017820A patent/CN101053972B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5013503A (en) * | 1989-02-06 | 1991-05-07 | Aluminium Pechiney | Process for continuous production of carbonaceous paste |
| CN1418987A (en) * | 2002-12-06 | 2003-05-21 | 中国铝业股份有限公司 | Cathodic pasty agent cooling technology |
| CN2589489Y (en) * | 2002-12-06 | 2003-12-03 | 中国铝业股份有限公司 | Anode paste material cooling device |
| CN2876022Y (en) * | 2005-12-24 | 2007-03-07 | 济宁碳素工业总公司 | Underwater pushing device for carbon block vertical entering water cooling |
| CN1837409A (en) * | 2006-02-09 | 2006-09-27 | 贵阳铝镁设计研究院 | Process for producing anode paste by direct water spraying and continuous cooling and complete equipment set |
Non-Patent Citations (2)
| Title |
|---|
| 张红安、王丽.带有冷却系统的糊料生产线.炭素技术 第6期.2004,(第6期),第34-36页. |
| 张红安、王丽.带有冷却系统的糊料生产线.炭素技术 第6期.2004,(第6期),第34-36页. * |
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| Publication number | Publication date |
|---|---|
| CN101053972A (en) | 2007-10-17 |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: CHINESE ALUMINIUM CO., LTD. Free format text: FORMER OWNER: LANZHOU ALUMINIUM INDUSTRY CO., LTD. Effective date: 20071221 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20071221 Address after: 62 North Main Street, Beijing, Xizhimen, China: 100082 Applicant after: Aluminum Corporation of China Limited Address before: Gansu city of Lanzhou province Xigu District Welfare road Shandan Street No. 981 post encoding: 730060 Applicant before: Lanzhou Aluminium Industry Co., Ltd. |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210714 Address after: 730089 No.1, Fenghuang Road, Honggu Park, Lanzhou Economic and Technological Development Zone, Honggu District, Lanzhou City, Gansu Province Patentee after: Lanzhou Aluminum Co.,Ltd. Patentee after: ALUMINUM CORPORATION OF CHINA Ltd. Address before: 100082 No. 62 North Main Street, Beijing, Xizhimen Patentee before: ALUMINUM CORPORATION OF CHINA Ltd. |
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| TR01 | Transfer of patent right |