CN101053046A - Method for forming electric heating component from blaze spraying metal/metal oxide matrix - Google Patents
Method for forming electric heating component from blaze spraying metal/metal oxide matrix Download PDFInfo
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- CN101053046A CN101053046A CNA2005800355614A CN200580035561A CN101053046A CN 101053046 A CN101053046 A CN 101053046A CN A2005800355614 A CNA2005800355614 A CN A2005800355614A CN 200580035561 A CN200580035561 A CN 200580035561A CN 101053046 A CN101053046 A CN 101053046A
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- 229910044991 metal oxide Inorganic materials 0.000 title claims abstract description 166
- 239000002184 metal Substances 0.000 title claims abstract description 101
- 239000011159 matrix material Substances 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 30
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 29
- 150000004706 metal oxides Chemical class 0.000 title description 22
- 238000005485 electric heating Methods 0.000 title 1
- 238000005507 spraying Methods 0.000 title 1
- 238000010438 heat treatment Methods 0.000 claims abstract description 25
- 239000000758 substrate Substances 0.000 claims abstract description 13
- 238000013461 design Methods 0.000 claims description 21
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 5
- 230000002045 lasting effect Effects 0.000 claims description 2
- 238000010285 flame spraying Methods 0.000 abstract 1
- 239000013078 crystal Substances 0.000 description 12
- 238000005516 engineering process Methods 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000956 alloy Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000001540 jet deposition Methods 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 4
- 238000000137 annealing Methods 0.000 description 4
- 238000000151 deposition Methods 0.000 description 4
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- 238000007254 oxidation reaction Methods 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000027756 respiratory electron transport chain Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 230000003019 stabilising effect Effects 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C17/00—Apparatus or processes specially adapted for manufacturing resistors
- H01C17/22—Apparatus or processes specially adapted for manufacturing resistors adapted for trimming
- H01C17/26—Apparatus or processes specially adapted for manufacturing resistors adapted for trimming by converting resistive material
- H01C17/265—Apparatus or processes specially adapted for manufacturing resistors adapted for trimming by converting resistive material by chemical or thermal treatment, e.g. oxydation, reduction, annealing
- H01C17/267—Apparatus or processes specially adapted for manufacturing resistors adapted for trimming by converting resistive material by chemical or thermal treatment, e.g. oxydation, reduction, annealing by passage of voltage pulses or electric current
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49082—Resistor making
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49082—Resistor making
- Y10T29/49083—Heater type
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/49155—Manufacturing circuit on or in base
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Resistance Heating (AREA)
- Coating By Spraying Or Casting (AREA)
- Control Of Resistance Heating (AREA)
- Surface Heating Bodies (AREA)
Abstract
A method for forming an electrical heating element by flame spraying a metal/metallic oxide matrix, wherein a flame sprayed metal/metallic oxide matrix is deposited onto an insulating or conductive substrate such as to have a higher resistance than is required for a designed use, and an intermittently pulsed high voltage DC supply is applied across the matrix such as to produce continuous electrically conductive paths through the matrix which permanently increase the overall conduction and simultaneously reduce the overall resistance of the metal/metallic matrix to achieve a desired resistance value.
Description
Technical field
The present invention relates to use flame jet to produce the method for electrical heating elements.
Background technology
The quantity-produced element is being processed into the basic need that identical required resistance is all commercial electrical heating element production processes under the situation near tolerance as far as possible.
The conventional art of electrical heating elements production is based on the use of electric resistance alloy, normally the form of bar or silk.
Usually, using the traditional heating element of stripe shape or the processing of silk type electric resistance alloy is to produce increase or reduce 5 percent resistance tolerance than required resistance in according to concrete element design.But along with the raising of automatic producing technology, recently, the processing tolerance of traditional resistor heating element has been improved to the degree that increases or reduce 2.5 percentage points tolerance than required resistance value.
From a kind of as can be known technology of using pulse voltage to change the sputtered metal film crystal structure of tantalum of GB 0992464A.This sputter (sputtered) film has crystal structure at random when initial deposition, be generally the polycrystalline type with a large amount of crystal boundaries.The quantity of crystal boundary is proportional in the resistance of this film and the polycrystalline metal matrix.Crystal boundary is many more, and resistance is high more.The basis of GB 0992464A is to use heat to come initial " standardization " polycrystalline structure, and the form that this has adopted annealing process makes the film recrystallization, has reduced number of grain boundaries and has reduced resistance thus.Annealing/standardization technology and inaccuracy, thus sputtered film in limited degree through heat-treated, resistance is reduced to the level that is higher than required end value a little up to enough recrystallizations take place.Sputtered film bears a series of high-voltage pulses then.The effect of these high-voltage pulses is some places that resistance is the highest in crystal film, i.e. the heating that localizes very much at the crystal boundary place is actually film is carried out differential annealing, reduces the quantity of crystal boundary.Using these high-voltage pulses basis afterwards is to carry out the very heating of localized areas in film, forms annealing/standardization heating effect on small (micro) yardstick, changes the crystal structure of metallic film thus.On standard stabilisation (stabilising) temperature of resistance its effect that heats being called " increase film resistor coefficient ", may be " in film surface and the result (causing) that carries out oxidation along its crystal boundary ".
From JP 10032951A as can be known, can use pulsed high voltage generator the continuous in service of little thick film firing equipment, as employed to print head.As if although not clearly narration, the hot heating element of describing among the JP 10032951A can be by making by the semi-conducting material that is screen-printed on the aluminium oxide Piezoelectric Substrates.The resistance of this equipment raises along with temperature and reduces, and is difficult to realize the accurate temperature control of little circuit.The technology of JP10032951A has defined a kind of method, and its use double voltage source is as firing equipment continuous control resistance in service and be used to add the temp of heating element of thermal printer head and the device of thermal output.The primary power of heating element is from constant-current supply, and under Ohm's law, thermal output is I
2R, for constant current source I, when resistance R remained on equilibrium value, thermal output was constant relatively.Therefore, JP 10032951A relates to is that a kind of resistance with variable resistor semiconductor heating element keeps constant method, and this method is by following realization:
1. to be lower than desirable required level, apply constant current source, the thermal output of certain magnitude (level) is provided according to the resistance of element thus to element; With
2. apply additional electrical energy with the form of high voltage pulse constantly, make its be in certain magnitude and speed be enough to resistance with the print head heater keep constant-guarantee temperature constant in the operation thus.
Recently, the substitute technology of producing electrical heating elements is available, and it deposits to flame jet (flame spary) metal oxide on dielectric substrate or the conductive substrate.These comprise the component type that is called the Class1 element, and wherein electric current is horizontally through the resistive oxide deposition from an electric connection to the second; And the component type that is called type 2 elements, wherein electric current vertically passes the thickness of resistive oxide from a contact surface to another; The component type that is called type 3 elements in addition, wherein original resistive oxide layer is compound with second oxide skin(coating) with self regulating charactoristic, electric current flows to second contact-making surface from the thickness of above-mentioned two oxide skin(coating)s of contact-making surface process, and these two oxide skin(coating)s have played the effect of series resistance.
Very crucial is, should be able to be processed into identical tolerance by the equivalent resistance heating element of the flame jet depositing operation production of resistance metal oxide, to obtain stable acceptance on identical commercial market.
With traditional stratie, be easy to proof, for the electric resistance alloy silk or the bar of the particular design of using, the resistance of these or bar directly depends on the weight of the material that uses in the concrete element.
Same principle is applicable to the element of being processed by metal oxide flame jet deposition.But, the present inventor understands from long-term a series of experimental verifications, although the continuous electric element weight that forms by metal oxide flame jet deposition can remain on than in the better tolerance of one of the percentage that adds deduct, spray resistance and but change than required design load increase or reduced 10.And resistance variations and weight change are also inconsistent, but seem separate.
There are several possible experimental techniques to give special consideration, wherein stop to handle when specifying the resistance rank, control various processing parameters by measuring in the course of processing continuously the resistance of element and reaching at each element.
Though this scheme is played a role, it is deficient also, does not consider application a large amount of, mass production processes.
Also found a kind of substitute technology, it is based on the method for conducting by the resistive oxide matrix is changed.
The following fact is widely accepted and can proves easily that for the silk type or the stripe shape traditional resistor alloy material of given length, the big more resistance of cross-sectional area is more little, and conductance is big more on the contrary.The received reason of this fact is that bigger cross-sectional area provides more electron rich conduction pathway to pass through from the alloy crystal matrix.
Same theory is applicable to the element that forms by metal oxide flame jet deposition.
But the metallurgy of flame jet metal oxide matrix cross section detects and shows that it comprises the metal area that the oxide district centers on, and the possible conduction pathway that passes this matrix is to lead to next metal area from a metal area through the peroxide intermediate layer.
Usually, be the insulator under the room temperature under the respective pure form of the metal oxide between the metal area at them, based on this, the metal injection of formation/metal oxide matrix should not show conduction property under low-voltage, for example under room temperature 240v alternating voltage, this is their characteristic.Detailed experiments and theoretical work have shown that the method for conducting electricity is most likely because the existence of free electron in the oxide skin(coating) of encirclement metal area in the flame jet metal/metallic oxide matrices, they form the field of force from the metal area transition in oxide, and the place of or contact overlapping in these field of forces, the alive outside direction of electronics flows.
Free electron results from the following fact from metal area to the oxide matrix transition most probable that surrounds, and the power function (work functions) that promptly comprises the metal of metal area is basically less than having comprised the power function that surrounds the oxide of matrix.In addition, comprised that the oxide that surrounds the oxide matrix of metal area is not a stoichiometric composition, the crystal matrix structure is also irregular.Flame jet technology depends on fusing or the semi-molten particle that is ejected into the surface, and particle deforms and interlinks with other particles and quenched rapidly on this surface.
Therefore, possible fully is, the metal/metal oxide of the polycrystalline at random structure that the flame jet deposition forms is not under the electric equilibrium state, therefore, the difference of the power function between metal and the metal oxide has caused electronics outwards to be moved to the metal oxide matrix from metal area, formed field of electric force, electron transfer density depends on the poor of corresponding function function.Also possible fully is that the conductance of flame jet metal/metallic oxide matrices depends on the quantity of interior vicinity of flame jet metal oxide matrix or overlapping field of electric force.
Also fully possible is, the flame jet metal/metallic oxide matrices may be formed on the place that does not have enough to be close to overlapping field of electric force, and therefore, for given metal/metal oxide volume, conductance is low excessively, perhaps says too high in resistance on the contrary; For particular design by the manufacturing of described flame jet depositing operation and used the stratie of predetermined metal/metal oxide, can use a kind of method that the field of force is become and interknit, the conductance with the metal oxide matrix is increased to required grade thus.
Summary of the invention
According to a first aspect of the invention, a kind of method that forms electrical heating elements by the flame jet metal/metallic oxide matrices is provided, wherein thereby the flame jet metal/metallic oxide matrices is deposited on to have than design on insulation or the conductive substrates and uses required higher resistance, and apply intermittent pulse high pressure DC power supply in these matrix both sides and make formation pass the lasting conductive channel of matrix, reduce the all-in resistance of metal/metallic oxide matrices simultaneously to obtain required resistance value thereby for good and all increase total conductance.
Be to be understood that, for the stratie of the use flame jet metal/metallic oxide matrices of particular design and configuration, it is not have in the oxide matrix enough to be close to or overlapping position provides the result of required conductance and resistance that the initial resistance that is applied in the flame jet metal/metallic oxide matrices on insulation or the conductive substrates is higher than required resistance.
Should be appreciated that the conductive channel between the independent field of force has formed the electron tunnel that passes the polycrystalline oxide matrix between each conduction position in the metal/metallic oxide matrices in oxide matrix.
Be operating as by customized configuration on the direction of stratie this matrix is applied other continuous dc voltage, and determine the body resistance of metal/metallic oxide matrices based on the current value of dc voltage that applies continuously and generation by the Ohm's law calculated resistance in oxide matrix.
Preferable, more than the dc voltage that applies scope than the resistive element design work voltage high 10 that forms in hundred-percent scope.
Found at this, quantity by the conductive channel between the continuous conduction field of force in the polycrystalline oxide matrix that applies the formation of intermittent pulse high pressure DC power supply is directly proportional with the high pressure dc voltage value that is applied to flame jet polycrystalline metal/metallic oxide matrices, and depends on this dc voltage value.
Also find, the quantity of the conductive channel in the metal oxide matrix between the continuous conduction field of force not only depends on aforementioned high pressure dc voltage value, also depends on the quantity and the speed that are applied to the high pressure batch pulse of flame jet metal/metallic oxide matrices by high pressure DC power supply.
Find further that also the high pressure DC power source voltage that is applied to metal/metallic oxide matrices is high more, the frequency of initialization pulse and quantity are big more, and then the monolithic conductive rate of rise of metal/metallic oxide matrices is high more.
In this discovery, the generating rate of the conductive channel in the metal/metallic oxide matrices between the continuous conduction field of force also is subjected to be applied to continuously the influence of described second dc voltage of oxide matrix, and this second dc voltage is than metal/metal oxide particular design and be configured to as the level of stratie work higher.
Preferable, second level ratio that applies dc voltage continuously deposits the predetermined work voltage high 10 of the stratie that forms between a hundred per cent by the metal/metallic oxide matrices flame jet.
Regardless of the operating voltage direction that applies, no matter oxide matrix is applied on dielectric substrate or the conductive substrates, also no matter whether serial or parallel connection two or more oxide matrix in conjunction with forming resistance, said method can be applied to the flame jet metal/metallic oxide matrices.
A preferred embodiment of the inventive method may further comprise the steps:
(a) on the customized configuration of metal/metallic oxide matrices is operating as the direction of stratie, metal/metallic oxide matrices is applied described other continuous dc voltage;
(b) based on the described other dc voltage that applies continuously and thus the value of the electric current of formation determine the resistance of metal/metallic oxide matrices by Ohm's law;
(c) in that the form with a series of high frequency intermittent pulses applies described intermittent pulse high pressure DC power supply to metal/metallic oxide matrices on the identical direction of dc voltage with described other applying continuously, make total conductance of metal/metallic oxide matrices increase, correspondingly all-in resistance reduces;
(d) continue to monitor by the described other growth of dc voltage that apply continuously by the electric current of metal/metallic oxide matrices, prove that up to the calculating that utilizes Ohm's law flame jet metal/metallic oxide matrices all-in resistance is in flame jet deposited metal/metallic oxide matrices particular design and configuration operation is the required value of stratie, and turn-off the two dc voltage sources that are applied to metal/metallic oxide matrices in this stage.
Preferably, the magnitude range that applies of the first continuous dc voltage in the operating voltage 10 that surpasses stratie particular design or configuration between absolutely.
Advantage is, applied second dc voltage and made charged (live) in two dc voltage sources and electric neutrality (neutral) contact consistent.
Preferably, the second dc voltage source is arranged between 500 to 5000V.
Therefore, as an example, intermittently the second dc voltage size that applies can be initially set in low level, such as, 500v, and be increased to gradually in step (c) with (d), such as, 5000v or higher determines according to the needs of the different resistivity of the different metal/oxide-metal combinations that is formed by the flame jet deposited metal/metallic oxide matrices.
The equipment of having used the second high voltage pulse dc voltage of various quantity and speed can be any form, such as can from manual operation switch to solid-state and/or capacitance apparatus.
By using aforesaid method, power is different with resistance but various voltages that stratie that design configurations is identical can be set by step (a) to (d) and pulse frequency obtain and make.
The flexibility of the method for described before change flame jet metal/metallic oxide matrices conductance can utilize than the required simpler automatic control equipment of script the production of the flame jet resistive element of all aforementioned type that must make, thereby brings the cost superiority.
As advantage, to be applied to the effect that can play verification test on the metal/metal oxide continuously as the higher dc voltage of the required voltage of resistive element work than described matrix, guarantee the resistive element that forms can on required low-work voltage, work satisfactorily the longer time.
The raising of the flame jet metal/metallic oxide matrices conductance that previously described method obtained if desired, can be further improves by reuse above method under more high voltage and pulse frequency.
Advantage is, is applicable as the high-speed computer control and treatment with changing the conductance of the flame jet deposited metal/metallic oxide matrices of using as stratie and the method for resistance, does not rely on the flame jet element course of processing.
According to a second aspect of the invention, provide a kind of equipment of making electrical heating elements, having comprised:
(a) by flame jet metal/metallic oxide matrices is deposited to and make this matrix have the device that uses required higher initial resistance than heating element design on insulation or the conductive substrates;
(b) be operating as the device that on the direction of stratie metal/metallic oxide matrices is applied the first continuous dc voltage in the metal/metallic oxide matrices customized configuration;
(c) based on the dc voltage that applies continuously and the value of the electric current that forms thus calculate the device of the resistance of determining metal/metallic oxide matrices by Ohm's law;
(d) thus on the direction identical and with the form of a series of high frequency intermittent pulses the metal/metallic oxide matrices of flame jet is applied second dc voltage total conductance of metal/metallic oxide matrices is improved with first dc voltage that applies continuously, the device that reduces of all-in resistance correspondingly simultaneously;
(e) monitoring is reduced to the device of flame jet deposited metal/metallic oxide matrices particular design and configuration desirable value by the growth of described first dc voltage that applies continuously by the electric current of metal/metallic oxide matrices up to the calculating proof flame jet metal/metallic oxide matrices all-in resistance of Ohm's law.
Description of drawings
Only further describe the present invention by way of example below with reference to appended accompanying drawing, in the accompanying drawing:
Fig. 1 shows the block diagram of an embodiment who implements equipment used in the present invention.
Embodiment
Fig. 1 shows the representative instance 10 of electrical heating elements, and its final operating resistance is established in it forms.Heating element in these examples comprises substrate (invisible), can be for conduction or nonconducting, and its carrying is by the metal oxide layer 12 of flame jet deposition.As explaining before this, find that herein this flame jet has formed the metal area that the oxide district centers in " oxide " floor 12.Opposite side at the oxide skin(coating) that deposits forms/is provided with bonding jumper 14,16, makes electric current can pass oxide skin(coating).
Be connected to the primary source that also has voltage 30 at example 10 two ends, can be for example 0-500v DC, electric current is limited in 0-10A.
At last, also connect electric resistance measuring apparatus 26 at example 10 two ends, used D.V.M. here, its output is coupling in 28 monitorings that are connected to computer 24 and imports.
Computer installation is the resistance of this example of continuous monitoring, and changes DC pulse voltage and the number of pulses that applies.
In the use, at first (not shown by flame equipment, this equipment itself can be for existing) metal/metallic oxide matrices is applied on insulation or the conductive substrates, this matrix is had than the heating element design that forms use required higher initial resistance, electric resistance measuring apparatus 26 and computer 24 continue to carry out resistance measurement, wherein preferably use Ohm's law to calculate based on dc voltage that applies continuously and current value.
Customized configuration in metal/metallic oxide matrices will be operating as on the direction of stratie work, and power supply 30 applies the first continuous dc voltage to metal/metallic oxide matrices.
Computer 24 utilizes first dc voltage monitoring that applies continuously to pass through the growth of the electric current of metal/metallic oxide matrices, and when flame detection metal injection/metal oxide matrix all-in resistance is reduced to the desirable value of flame jet deposited metal/metallic oxide matrices particular design and configuration.Then, the feasible second pulsed D C voltage application to oxide matrix of computer stops.
Claims (10)
1. one kind is passed through the method that the flame jet metal/metallic oxide matrices forms electrical heating elements, wherein thereby the flame jet metal/metallic oxide matrices is deposited on to have than design on insulation or the conductive substrates and uses required higher resistance, and apply intermittent pulse high pressure DC power supply in these matrix both sides and make formation pass the lasting conductive channel of matrix, reduce the all-in resistance of metal/metallic oxide matrices simultaneously to obtain required resistance value thereby for good and all increase total conductance.
2. method as claimed in claim 1, wherein be operating as on the direction of stratie this matrix is applied other continuous dc voltage, and determine the body resistance of metal/metallic oxide matrices based on the current value of dc voltage that applies continuously and generation by the Ohm's law calculated resistance by customized configuration in oxide matrix.
3. method as claimed in claim 2 is wherein to apply described other dc voltage than the resistive element design work level high 10 that forms in hundred-percent level range.
4. method as claimed in claim 1 comprises step:
(a) on the customized configuration of metal/metallic oxide matrices is operating as the direction of stratie, metal/metallic oxide matrices is applied described other continuous dc voltage;
(b) based on the described other dc voltage that applies continuously and thus the value of the electric current of formation determine the resistance of metal/metallic oxide matrices by Ohm's law;
(c) in that the form with a series of high frequency intermittent pulses applies described intermittent pulse high pressure DC power supply to metal/metallic oxide matrices on the identical direction of dc voltage with described other applying continuously, make total conductance of metal/metallic oxide matrices increase, correspondingly all-in resistance reduces;
(d) continue to monitor by the described other growth of dc voltage that apply continuously by the electric current of metal/metallic oxide matrices, prove that up to the calculating that utilizes Ohm's law flame jet metal/metallic oxide matrices all-in resistance is in flame jet deposited metal/metallic oxide matrices particular design and configuration operation is the required value of stratie, and turn-off the two dc voltage sources that are applied to metal/metallic oxide matrices in this stage.
5. method as claimed in claim 4 wherein applies described other continuous dc voltage with the operation level 10 that surpasses stratie particular design or configuration to the scope absolutely.
6. method as claimed in claim 5, applying of wherein said intermittent pulse dc voltage makes that the charged and electric neutrality contact in two dc voltage sources is consistent.
7. method as claimed in claim 6, wherein said intermittent pulse dc voltage are arranged in the voltage range between 500 to 5000V continuously.
8. method as claimed in claim 7, wherein according to the needs of the different resistivity of the different metal/oxide-metal combinations that forms by the flame jet deposited metal/metallic oxide matrices, the dc voltage size that apply described intermittence is initially set in the low level of about 500v magnitude, and is increased to about 5000v or higher level gradually in step (c) with (d).
9. as each method in the claim 1 to 8, wherein the conductance of the flame jet deposited metal/metallic oxide matrices that will use as stratie and the change method of resistance are applied as the high-speed computer control and treatment, do not rely on the flame jet element course of processing.
10. equipment of making electrical heating elements comprises:
(a) by flame jet metal/metallic oxide matrices is deposited to and make this matrix have the device that uses required higher initial resistance than heating element design on insulation or the conductive substrates;
(b) be operating as the device that on the direction of stratie metal/metallic oxide matrices is applied the first continuous dc voltage in the metal/metallic oxide matrices customized configuration;
(c) based on the dc voltage that applies continuously and the value of the electric current that forms thus calculate the device of the resistance of determining metal/metallic oxide matrices by Ohm's law;
(d) thus on the direction identical and with the form of a series of high frequency intermittent pulses the metal/metallic oxide matrices of flame jet is applied second dc voltage total conductance of metal/metallic oxide matrices is improved with first dc voltage that applies continuously, the device that reduces of all-in resistance correspondingly simultaneously;
(e) monitoring is reduced to the device of flame jet deposited metal/metallic oxide matrices particular design and configuration desirable value by the growth of described first dc voltage that applies continuously by the electric current of metal/metallic oxide matrices up to the calculating proof flame jet metal/metallic oxide matrices all-in resistance of Ohm's law.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB0423579A GB2419505A (en) | 2004-10-23 | 2004-10-23 | Adjusting the resistance of an electric heating element by DC pulsing a flame sprayed metal/metal oxide matrix |
| GB0423579.2 | 2004-10-23 | ||
| PCT/GB2005/003949 WO2006043034A1 (en) | 2004-10-23 | 2005-10-14 | A method for forming an electrical heating element by flame spraying a metal/metallic oxide matrix |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101053046A true CN101053046A (en) | 2007-10-10 |
| CN101053046B CN101053046B (en) | 2010-09-08 |
Family
ID=33485095
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2005800355614A Expired - Fee Related CN101053046B (en) | 2004-10-23 | 2005-10-14 | Method for forming electric heating component from blaze spraying metal/metal oxide matrix |
Country Status (12)
| Country | Link |
|---|---|
| US (1) | US7963026B2 (en) |
| EP (1) | EP1807846B1 (en) |
| JP (1) | JP5069118B2 (en) |
| KR (1) | KR101205091B1 (en) |
| CN (1) | CN101053046B (en) |
| AU (1) | AU2005297033B2 (en) |
| BR (1) | BRPI0516601A (en) |
| CA (1) | CA2581357C (en) |
| GB (1) | GB2419505A (en) |
| MX (1) | MX2007004635A (en) |
| RU (1) | RU2383956C2 (en) |
| WO (1) | WO2006043034A1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7834296B2 (en) | 2005-06-24 | 2010-11-16 | Thermoceramix Inc. | Electric grill and method of providing the same |
| GB0700079D0 (en) * | 2007-01-04 | 2007-02-07 | Boardman Jeffrey | A method of producing electrical resistance elements whihc have self-regulating power output characteristics by virtue of their configuration and the material |
| GB2460833B (en) * | 2008-06-09 | 2011-05-18 | 2D Heat Ltd | A self-regulating electrical resistance heating element |
| GB0911410D0 (en) * | 2009-07-01 | 2009-08-12 | Mantock Paul L | A low power electric heating system |
| GB2577522B (en) * | 2018-09-27 | 2022-12-28 | 2D Heat Ltd | A heating device, and applications therefore |
Family Cites Families (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3261082A (en) * | 1962-03-27 | 1966-07-19 | Ibm | Method of tailoring thin film impedance devices |
| JPS53136980A (en) * | 1977-05-04 | 1978-11-29 | Nippon Telegr & Teleph Corp <Ntt> | Resistance value correction method for poly crystal silicon resistor |
| JPS59130080A (en) * | 1983-01-14 | 1984-07-26 | 日立金属株式会社 | Resistance film heating implement |
| US4870472A (en) * | 1984-10-18 | 1989-09-26 | Motorola, Inc. | Method for resistor trimming by metal migration |
| US4606781A (en) * | 1984-10-18 | 1986-08-19 | Motorola, Inc. | Method for resistor trimming by metal migration |
| US4782202A (en) * | 1986-12-29 | 1988-11-01 | Mitsubishi Denki Kabushiki Kaisha | Method and apparatus for resistance adjustment of thick film thermal print heads |
| TW205596B (en) * | 1991-05-16 | 1993-05-11 | Rohm Co Ltd | |
| US5466484A (en) * | 1993-09-29 | 1995-11-14 | Motorola, Inc. | Resistor structure and method of setting a resistance value |
| BE1007868A3 (en) * | 1993-12-10 | 1995-11-07 | Koninkl Philips Electronics Nv | Electrical resistance. |
| US5679275A (en) * | 1995-07-03 | 1997-10-21 | Motorola, Inc. | Circuit and method of modifying characteristics of a utilization circuit |
| JPH09180865A (en) * | 1995-12-26 | 1997-07-11 | Keizo Suzuki | Heater resistance material |
| JPH10329351A (en) * | 1997-05-29 | 1998-12-15 | Rohm Co Ltd | Method and device for pulse trimming for heating element of thermal head |
| EP0986089B1 (en) * | 1998-09-08 | 2008-03-26 | Matsushita Electric Industrial Co., Ltd. | Field emission display including oxide resistor |
| GB2359234A (en) * | 1999-12-10 | 2001-08-15 | Jeffery Boardman | Resistive heating elements composed of binary metal oxides, the metals having different valencies |
| AU2000249343A1 (en) * | 2000-05-17 | 2001-11-26 | Bdsb Holdings Limited | A method of producing electrically resistive heating elements and elements so produced |
| DE60222162T2 (en) * | 2001-09-10 | 2008-06-12 | Microbridge Technologies Inc., Montreal | METHOD FOR EFFECTIVELY TRIMING RESISTANCES THROUGH HEAT PULSES |
-
2004
- 2004-10-23 GB GB0423579A patent/GB2419505A/en not_active Withdrawn
-
2005
- 2005-10-14 RU RU2007117508/09A patent/RU2383956C2/en not_active IP Right Cessation
- 2005-10-14 EP EP05792798.0A patent/EP1807846B1/en not_active Not-in-force
- 2005-10-14 MX MX2007004635A patent/MX2007004635A/en active IP Right Grant
- 2005-10-14 CA CA2581357A patent/CA2581357C/en not_active Expired - Fee Related
- 2005-10-14 US US11/575,514 patent/US7963026B2/en not_active Expired - Fee Related
- 2005-10-14 WO PCT/GB2005/003949 patent/WO2006043034A1/en active Application Filing
- 2005-10-14 BR BRPI0516601-2A patent/BRPI0516601A/en not_active IP Right Cessation
- 2005-10-14 JP JP2007537369A patent/JP5069118B2/en not_active Expired - Fee Related
- 2005-10-14 CN CN2005800355614A patent/CN101053046B/en not_active Expired - Fee Related
- 2005-10-14 KR KR1020077011209A patent/KR101205091B1/en not_active IP Right Cessation
- 2005-10-14 AU AU2005297033A patent/AU2005297033B2/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| GB2419505A (en) | 2006-04-26 |
| KR20070084311A (en) | 2007-08-24 |
| GB0423579D0 (en) | 2004-11-24 |
| CA2581357C (en) | 2013-03-05 |
| US7963026B2 (en) | 2011-06-21 |
| KR101205091B1 (en) | 2012-11-26 |
| JP5069118B2 (en) | 2012-11-07 |
| JP2008517436A (en) | 2008-05-22 |
| CA2581357A1 (en) | 2006-04-27 |
| MX2007004635A (en) | 2007-10-11 |
| AU2005297033B2 (en) | 2011-02-17 |
| WO2006043034A1 (en) | 2006-04-27 |
| EP1807846A1 (en) | 2007-07-18 |
| US20080075876A1 (en) | 2008-03-27 |
| RU2383956C2 (en) | 2010-03-10 |
| BRPI0516601A (en) | 2008-09-16 |
| AU2005297033A1 (en) | 2006-04-27 |
| EP1807846B1 (en) | 2014-04-23 |
| CN101053046B (en) | 2010-09-08 |
| RU2007117508A (en) | 2008-11-27 |
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