CN101042065A - Infrared purification apparatus of diesel engine exhaust gas and Scouring method thereof - Google Patents

Infrared purification apparatus of diesel engine exhaust gas and Scouring method thereof Download PDF

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Publication number
CN101042065A
CN101042065A CN200610024856.8A CN200610024856A CN101042065A CN 101042065 A CN101042065 A CN 101042065A CN 200610024856 A CN200610024856 A CN 200610024856A CN 101042065 A CN101042065 A CN 101042065A
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China
Prior art keywords
cellular
infrared
diesel engine
exhaust gas
purifying instrument
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CN200610024856.8A
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Chinese (zh)
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CN100408818C (en
Inventor
吴雄良
常江
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Wu Xiongliang
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Individual
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Priority to CNB2006100248568A priority Critical patent/CN100408818C/en
Priority to AT07711009T priority patent/ATE522706T1/en
Priority to PCT/CN2007/000597 priority patent/WO2007107078A1/en
Priority to EP07711009A priority patent/EP2034146B1/en
Publication of CN101042065A publication Critical patent/CN101042065A/en
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Publication of CN100408818C publication Critical patent/CN100408818C/en
Priority to HK09106358.4A priority patent/HK1128747A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/0231Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using special exhaust apparatus upstream of the filter for producing nitrogen dioxide, e.g. for continuous filter regeneration systems [CRT]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/009Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/011Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more purifying devices arranged in parallel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/022Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
    • F01N3/0222Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being monolithic, e.g. honeycombs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2803Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
    • F01N3/2832Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support granular, e.g. pellets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2839Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
    • F01N3/2846Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration specially adapted for granular supports, e.g. pellets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • F01N13/10Other arrangements or adaptations of exhaust conduits of exhaust manifolds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/10Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a heat accumulator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2260/00Exhaust treating devices having provisions not otherwise provided for
    • F01N2260/08Exhaust treating devices having provisions not otherwise provided for for preventing heat loss or temperature drop, using other means than layers of heat-insulating material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2330/00Structure of catalyst support or particle filter
    • F01N2330/08Granular material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2330/00Structure of catalyst support or particle filter
    • F01N2330/60Discontinuous, uneven properties of filter material, e.g. different material thickness along the longitudinal direction; Higher filter capacity upstream than downstream in same housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2350/00Arrangements for fitting catalyst support or particle filter element in the housing
    • F01N2350/08Arrangements for fitting catalyst support or particle filter element in the housing with means for compressing granular material

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Superstructure Of Vehicle (AREA)

Abstract

It relates to a diesel engine exhaust infrared purification device and method, with the device composed of the barrel shell, filtering net and multi porous outside to the inside from both sides of the barrel, middle of the multi porous plates stuffed with infrared ball, buffer net at the rear of the multi porous plate at the air inlet end, and at least a layer of filtering net inside the barrel. It features in the air outlet of the engine connected to the input of the cellular heating purifier whose output connects to the exhaust manifold of the engine. In application, using the exhaust heat of the compression internal combustion, it heats the vertical cellular structure quickly to 650deg.C-800deg.C ignition temperature with infrared material tightly stuffed, allowing particles attached to the spherical surface of and filtered net surface to achieve the goal of quick oxidation and purification to the particles. It can effectively purify the poisonous emitted pollutants in the exhaust gas.

Description

Infrared purification apparatus of diesel engine exhaust gas and purification method thereof
Technical field
The present invention relates to the device of diesel engine exhaust automatic cycle regeneration, relate in particular to infrared purification apparatus of diesel engine exhaust gas and purification method thereof.
Background technique
Up to now, using maximum diesel exhaust aftertreatment technology in the world at present is that the employing steinheilite is the micro particle catching filter of main raw material, the wall that this particulate is arranged in a row filter is a porous ceramics, in two adjacent passages, the outlet side of the passage position that is blocked, and the suction side of another passage is plugged.This just force exhaust by inlet open passage enter, passes the porous ceramics wall and enter adjacent outlet open walk, and particulate just is filtered on the conduit wall mouth.This micro particle catching filter is higher to the filter efficiency of soot.But the micro particle catching filter can only filter out particulate and be deposited in the cell walls from the exhaust of diesel engine, it self can not remove particulate, along with the particulate of duct inner accumulated constantly increases, as untimely removing, just cause exhaust back pressure to increase inevitably, influence the ventilation charge of diesel engine, power sharply descends down, fuel consume increases, burn deterioration, and exhaust emission is even more serious.
Therefore, must in time remove the particulate in the particle trapper, work on enabling, remove the particulate that accumulates in the particle trapper and be called regeneration.The existing micro particle catching regeneration method that adopts in countries in the world mainly contains following two kinds:
1, be called disclosed method and the device that utilizes the exhaust gas heat purifying exhaust air of exhaust gas purifier for internal combustion engine as Japan Patent JP special permission 9-280035 invention disclosed name, its structure as shown in Figure 1.The quartz ball 12 of the hollow that comprises housing 11 and be provided with in housing and the quartz fibre that is provided with at inlet end, buffering thermal accumulator constitute.Though this patented technology has certain purifying effect, but because it adopts diameter less than in the 3mm, wall thickness is the hollow quartz ball technological scheme of 0.3mm only, cause the infrared rays emitted energy low because of thin-walled, a little less than, heating-up temperature is subjected to the variation of delivery temperature and fluctuates very big in the thermal capacity dingus tube, owing to be hollow shape and thin-walled again, when bubble is expanded by elevated temperature heat and the impact of the strong pulsating wave of exhaust and broken wall is cracked, be directed at by the integral honeycomb shape structure of the intensive filling of hollow quartz spheroid of intensity fragility and destroyed the essence defective that can't overcome hollow ball monomer weak structure.
2, adopt the method for interrupted thermal regeneration, promptly particle trapper adopts electric heating, microwave heating or burner heating after every work a period of time, eliminates the method for particulate.Be the way that adopts electric heating regeneration as shown in Figure 2, its structure is, constitutes by ceramic honeycomb filter core 21 and at the electric heating wire 22 of the end setting of the honeycomb hole of this ceramic honeycomb filter core.As everyone knows, the key element of particulate oxide is high temperature, oxygen enrichment and oxidization time.Be more than 5% for example at oxygen concentration, in the time of more than delivery temperature>650 ℃, the oxidation of particulate also need be experienced 2min/ minute, and the delivery temperature characteristic of diesel engine is generally less than 500 ℃, and diesel engine for automobile is normally moving its row's temperature mostly generally only below 400 ℃ under the medium and small loading condiction, the exhaust flow velocity is also very high, thereby does not take technological innovation to be difficult to burn particulate under current conditions, often can cause fuel economy and exhaust emission further to worsen again as improving engine exhaust temperature.
And when reality is used the thermal regeneration mode, need a whole set of complicated control system, and also need to consume extra energy simultaneously, as electric energy or pluralities of fuel, make the complicated operation cost very high.For solving above problem, the applicant once was 200520045446.2 at application number, proposed a new technological scheme in the patent application of denomination of invention for " diesel engine exhaust regeneration filtration, purification silencer ", the major character of this technological scheme comprises cellular heat purifying instrument 31, ceramic wall streaming filter 32 and the mixed oxidization silencing apparatus 33 of adding that order is communicated with as shown in Figure 3.Wherein: the described cellular heat purifying instrument 31 that adds comprises shell 311 and the cellular quartz ball of formation that is provided with in the enclosure or the assemblying body 312 of quartz pushrod or quartz ball and quartz pushrod, and described quartz ball is a solid ball.This utility model patent utilizes infrared materials quartzy itself and cellular structure, absorbs waste-gas heat and produces the high-energy infrared rays to the exhaust flow heat temperature raising, makes particulate fire burns and oxidation, in time removes the particulate that deposits in the catcher/filter automatically.Though effectively harmful the discharging pollutants in the purifying exhaust air, the effect of this purifying exhaust air can also further improve and improve.
Summary of the invention
The present invention is for the defective that exists in the prior art and not enough and a kind of infrared purification apparatus of diesel engine exhaust gas and purification method thereof that provide are provided, this infrared purification apparatus of diesel engine exhaust gas absorbs the heat of compression ignition internal combustion engine combustion gas, make infrared materials launch high-octane infrared rays and heat, make the particulate high-temp combustion that adheres to, thereby make its quick oxidation, effectively harmful the discharging pollutants in the purifying exhaust air.
For solving above-mentioned task, infrared purification apparatus of diesel engine exhaust gas, constitute by a cellular heat purifying instrument that adds, this is cellular to add heat purifying instrument and comprises by suction tude end cap, outlet pipe end cap and be connected the housing that the circular cylinder between described suction tude end cap, the outlet pipe end cap constitutes, the both sides ecto-entad of cylindrical shell is sequentially with filter screen and porous slab respectively, the middle cavity that forms, the intensive infrared rays spheroid that is filled with in the cavity; Be characterized in, also comprise the buffering net that is located at the distolateral porous slab of air inlet rear, and be located at the capture filter screen in the cylindrical shell.
Above-mentioned infrared purification apparatus of diesel engine exhaust gas, wherein, described buffering net is the wire netting of diameter less than the porous slab diameter, it is close to the rear of the distolateral porous slab of air inlet.
Above-mentioned infrared purification apparatus of diesel engine exhaust gas wherein, comprises that also one is close to the auxiliary isolation net behind the distolateral porous slab of air inlet, and described buffering net is close to the rear of this auxiliary isolation net.
Above-mentioned infrared purification apparatus of diesel engine exhaust gas, wherein, described capture filter screen is hemisphere, is provided with one deck at least in cylindrical shell, will be separated at least two cavitys in the cylindrical shell, and described infrared rays spheroid is filled in respectively in each cavity.
Above-mentioned infrared purification apparatus of diesel engine exhaust gas, wherein, described capture filter screen is the tubular of being with the end, is installed in outside the buffering net.
Above-mentioned infrared purification apparatus of diesel engine exhaust gas, wherein, the oral area of described capture filter screen is provided with a flange, and described flange is fixed on outside the edge of buffering net; Be filled with the infrared rays spheroid in the described capture filter screen.
Above-mentioned infrared purification apparatus of diesel engine exhaust gas, wherein, also comprise with cellular and add the ceramic wall streaming filter that heat purifying instrument is connected, this ceramic wall streaming filter comprises by suction tude end cap, outlet pipe end cap and is connected the housing that the circular cylinder between described suction tude end cap, the outlet pipe end cap constitutes, and is located at the interior ceramic honeycomb filter core of housing; Ceramic wall streaming filter is cellular to be added between the described ceramic wall streaming of heat purifying instrument filter suction tude end cap housing and the cellular outlet pipe end cap that adds heat purifying instrument and is communicated with, and forms by cellular to add the assemblying body that heat purifying instrument and ceramic wall streaming filter constitute; The described cellular suction tude that adds the suction tude of heat purifying instrument for this assemblying body, the outlet pipe of described ceramic wall streaming filter is the outlet pipe of this assemblying body.
Above-mentioned infrared purification apparatus of diesel engine exhaust gas, wherein, described infrared rays spheroid is the solid ball body of diameter between 2mm~5mm,
Above-mentioned infrared purification apparatus of diesel engine exhaust gas, wherein, the raw material of described infrared rays spheroid is selected quartz or aluminium sesquioxide, or with these two kinds of mixtures that material is a main component; Or mix the solid ball body of forming by 45~70% manganese dioxide, 5~25% iron oxide and 5~15% cupric oxide.
A kind ofly use the method that infrared purification apparatus of diesel engine exhaust gas purifies, be characterized in that the described cellular input end that adds heat purifying instrument connects exhaust opening of engine; The described cellular output terminal that adds heat purifying instrument connects the gas exhaust manifold of motor.
Above-mentioned a kind of method that infrared purification apparatus of diesel engine exhaust gas purifies of using, wherein, the relief opening of a described single-cylinder engine connects the cellular heat purifying instrument that adds, and this cellular outlet pipe that adds heat purifying instrument connects enmgine exhaust.
Above-mentioned a kind of method that infrared purification apparatus of diesel engine exhaust gas purifies of using, wherein, the relief opening of a described single-cylinder engine is divided into two-way and respectively connects a cellular heat purifying instrument that adds respectively, and these two cellular connects enmgine exhaust after adding the outlet pipe parallel connection of heat purifying instrument.
Above-mentioned a kind of method that infrared purification apparatus of diesel engine exhaust gas purifies of using, wherein, connect one after the relief opening parallel connection of described a plurality of cylinders and cellularly add heat purifying instrument or add the assemblying body that heat purifying instrument and ceramic wall streaming filter constitute by cellular, this is cellular to add heat purifying instrument or the cellular outlet pipe that adds the assemblying body that heat purifying instrument and ceramic wall streaming filter constitute is connected enmgine exhaust.
Above-mentioned a kind of method that infrared purification apparatus of diesel engine exhaust gas purifies of using, wherein, the relief opening of described a plurality of cylinders connects a cellular heat purifying instrument that adds respectively, and each is cellular to connect enmgine exhaust after adding the parallel connection of heat purifying instrument outlet pipe again.
Above-mentioned a kind of method that infrared purification apparatus of diesel engine exhaust gas purifies of using, wherein, the relief opening of described a plurality of cylinders connects a cellular heat purifying instrument that adds respectively, each is cellular to add and connects one after the parallel connection of heat purifying instrument outlet pipe steam outlet pipe again and cellularly add heat purifying instrument or add the assemblying body that heat purifying instrument and ceramic wall streaming filter constitute by cellular, and this is cellular to add heat purifying instrument or be connected enmgine exhaust by the cellular relief opening that adds the assemblying body that heat purifying instrument and ceramic wall streaming filter constitute.
Because the present invention has adopted above technological scheme, increased the buffering net at the cellular heat purifying instrument Inner Front End that adds, and increased in the heat purifying instrument chamber at least in cellular adding that one deck sphere captures filter screen or the tubular at the band end captures filter screen, therefore, in use, can utilize the heat of compression ignition internal combustion engine combustion gas, make the kindling temperature of the quick heating up to 650 of three-dimensional cellular structure that the intensive filling of infrared materials by solid ball shape constitutes ℃~800 ℃, make attached to infrared rays spherome surface and sphere and capture the particulate high-temp combustion on filter screen surface, thereby reach rapid thermal oxidation, the purpose that particulate is purified.
Description of drawings
Concrete structure of the present invention is further provided by following embodiment and accompanying drawing thereof.
Fig. 1 is the structural representation of prior art exhaust gas purifier for internal combustion engine.
Fig. 2 is a prior art micro particle catching filter structure schematic representation.
Fig. 3 is that application number is 200520045446.2, denomination of invention is the overall structure schematic representation of " diesel engine exhaust regeneration filtration, purification silencer ".
Fig. 4 is the structural representation of one of embodiment in the infrared purification apparatus of diesel engine exhaust gas of the present invention.
Fig. 5 is the A-A sectional view of Fig. 4.
Fig. 6 is two the structural representation of embodiment in the infrared purification apparatus of diesel engine exhaust gas of the present invention.
Fig. 7 is the A-A sectional view of Fig. 6.
Fig. 8 is the side view of the capture filter screen in the foregoing description.
Fig. 9 is three the structural representation of embodiment in the infrared purification apparatus of diesel engine exhaust gas of the present invention.
Figure 10 is the side view of the capture filter screen among Fig. 9 embodiment.
Figure 11 is four the structural representation of embodiment in the infrared purification apparatus of diesel engine exhaust gas of the present invention.
Figure 12 is the structural representation that infrared purification apparatus of diesel engine exhaust gas of the present invention is applied in one of embodiment of purifying in the diesel engine.
Figure 13 is two the structural representation that infrared purification apparatus of diesel engine exhaust gas of the present invention is applied in the embodiment that purifies in the diesel engine.
Figure 14 is three the structural representation that infrared purification apparatus of diesel engine exhaust gas of the present invention is applied in the embodiment that purifies in the diesel engine.
Figure 15 is four the structural representation that infrared purification apparatus of diesel engine exhaust gas of the present invention is applied in the embodiment that purifies in the diesel engine.
Figure 16 is five the structural representation that infrared purification apparatus of diesel engine exhaust gas of the present invention is applied in the embodiment that purifies in the diesel engine.
Figure 17 is six the structural representation that infrared purification apparatus of diesel engine exhaust gas of the present invention is applied in the embodiment that purifies in the diesel engine.
Embodiment
See also Fig. 4.Infrared purification apparatus of diesel engine exhaust gas of the present invention, constitute by a cellular heat purifying instrument 3 that adds, this is cellular to add heat purifying instrument and comprises by suction tude end cap 31, outlet pipe end cap 32 and be connected the housing that the circular cylinder 33 between described suction tude end cap, the outlet pipe end cap constitutes, the both sides ecto-entad of cylindrical shell is sequentially with filter screen 34 and porous slab 35 respectively, the middle cavity that forms, (between two porous slabs) intensive infrared rays spheroid 36 that is filled with in the cavity; Buffering net 37 at the distolateral porous slab of air inlet rear, and be located at the interior two-layer capture filter screen 38 of cylindrical shell at interval.This structure is that axial flow direction captures to the capture of particulate.
See also Fig. 5.The diameter of buffering net 37 of the present invention is less than the diameter of porous slab, and is close to the rear of the distolateral porous slab of air inlet.
See also Fig. 6, Fig. 7, this is two the structural representation of embodiment in the infrared purification apparatus of diesel engine exhaust gas of the present invention, infrared purification apparatus of diesel engine exhaust gas of the present invention, constitute by a cellular heat purifying instrument 4 that adds, this cellular heat purifying instrument that adds comprises by suction tude end cap 41, outlet pipe end cap 42 and be connected described suction tude end cap, the housing that circular cylinder 43 between the outlet pipe end cap constitutes, the both sides ecto-entad of cylindrical shell is sequentially with filter screen 44 and porous slab 45 respectively, the middle cavity that forms, (between two porous slabs) intensive infrared rays spheroid 46 that is filled with in the cavity; Buffering net 47 at the distolateral porous slab of air inlet rear, and be located at the interior two-layer capture filter screen 48 of cylindrical shell at interval.Wherein Fig. 7 is the A-A sectional view of Fig. 6.For preventing that the infrared rays spheroid from blocking the hole of porous slab and influencing flowing of air-flow, the present invention also is provided with an auxiliary isolation net 49 behind the distolateral porous slab of air inlet, and described buffering net is close to the rear of this auxiliary isolation net 47.
See also Fig. 8.In the foregoing description, capture filter screen 38 of the present invention is hemisphere, and it is located in the cylinder chamber can be one deck, also can be two-layer.Present embodiment is that two-layer interval respectively is located in the cylinder chamber, and cylinder lumen is separated at least three cavitys, and described infrared rays spheroid is intensive respectively to be filled in each cavity.
See also Fig. 9, this is another embodiment of infrared purification apparatus of diesel engine exhaust gas of the present invention.Infrared purification apparatus of diesel engine exhaust gas of the present invention, constitute by a cellular heat purifying instrument 5 that adds, this is cellular to add heat purifying instrument and comprises by suction tude end cap 51, outlet pipe end cap 52 and be connected the housing that the circular cylinder 53 between described suction tude end cap, the outlet pipe end cap constitutes, the both sides ecto-entad of cylindrical shell is sequentially with filter screen 54 and porous slab 55 respectively, and an auxiliary isolation net 59 also is set behind the porous slab.The middle cavity that forms, the intensive infrared rays spheroid 56 that is filled with in the cavity; Buffering net 57 at the distolateral porous slab of air inlet rear, and be installed in the outer capture filter screen 58 of buffering net.This structure captures when the capture of particulate is axial flow direction and footpath flow path direction.
See also Figure 10.This capture filter screen 58 is the tubular of being with the end, and its oral area is provided with a flange 581, and described flange is fixed on outside the edge of buffering net; Be filled with the infrared rays spheroid in the described capture filter screen.
See also Figure 11.An embodiment again of infrared purification apparatus of diesel engine exhaust gas of the present invention is: also comprise with cellular adding the ceramic wall streaming filter 7 that heat purifying instrument 6 is connected, form by cellular and add the assemblying body 8 that heat purifying instrument and ceramic wall streaming filter constitute.This ceramic wall streaming filter comprises by suction tude end cap 71, outlet pipe end cap 72 and is connected the housing that the circular cylinder 73 between described suction tude end cap, the outlet pipe end cap constitutes, and is located at the ceramic honeycomb filter core 74 in the housing.Be communicated with between this ceramic wall streaming filter suction tude end cap housing and the cellular outlet pipe end cap that adds heat purifying instrument.The described cellular suction tude 81 that adds the suction tude of heat purifying instrument for this assemblying body, the outlet pipe 82 of described ceramic wall streaming filter is the outlet pipe of this assemblying body.
Certainly level also can connect a ceramic wall streaming filter as behind the embodiment of Fig. 9, and composition adds the assemblying body that heat purifying instrument and ceramic wall streaming filter constitute by cellular.It is similar that its structure and Fig. 9 describe, so repeat no more.
After connecing a wall-flow ceramic filter behind the purification plant of the present invention, high temperature gas flow after prime purifies flows in this wall stream chamber, burn rapidly with the temporary particulate that captures in the filter, thereby the function and the effect that recover trap filter reach the purpose that automatic heat regeneration purifies.Its particulate purification ratio reaches more than 95%.
Filter screen and buffering net can adopt 100 orders~400 purpose wire gazes in the foregoing description.Capture filter screen and can adopt 500 orders~1400 purpose wire gazes.The diameter in each hole of porous slab is slightly less than the diameter of infrared rays solid ball body.But under the situation that has adopted auxiliary isolation net, the diameter in each hole of this porous slab can be greater than the diameter of infrared rays solid ball body, but the mesh of the auxiliary isolation net that contacts between its rear and the infrared rays solid ball body is less than the diameter of infrared rays solid ball body.
In the foregoing description of infrared purification apparatus of diesel engine exhaust gas of the present invention, the diameter that described infrared rays spheroid constitutes for the employing infrared materials is the solid ball body between 2mm~5mm.Its material can be quartzy, also can be aluminium sesquioxide, and with these two kinds of mixtures that material is a main component.Certainly, also can comprise by MnO 60%, FeO 20%, CuO 10% and CO 10% and mix the solid ball body of forming that is mixed with by black infrared materials and atrament.The present invention preferentially adopts quartzy spheroid.
Apparatus of the present invention can replace former locomotive silencing apparatus, both can reach the purpose of waste-gas cleaning, can reach good noise elimination effect again.
The working principle of apparatus of the present invention:
Form static high pressure when 1, blast air pressure is by apparatus of the present invention, make the temperature of the infrared rays spheroid that cylindrical shell is interior rise, the quick kindling temperature of heating up to 650 ℃~800 ℃, make particulate high-temp combustion attached to infrared rays spherome surface and sphere capture filter screen surface, thereby reach rapid thermal oxidation, make purifying regeneration.
2, when motor is in idling, apparatus of the present invention are in the working state of trap filter particulate.
The present invention uses the method that infrared purification apparatus of diesel engine exhaust gas purifies, and the described cellular input end that adds heat purifying instrument connects exhaust opening of engine; The described cellular output terminal that adds heat purifying instrument connects the gas exhaust manifold of motor.
Further describe the feature and advantage of purification method of the present invention below with several preferred embodiments.
See also Figure 12.This is one of a kind of embodiment who uses the method that infrared purification apparatus of diesel engine exhaust gas purifies of the present invention.Among this embodiment, the relief opening 101 of a described single-cylinder engine connects the cellular heat purifying instrument 3 that adds, and this cellular outlet pipe that adds heat purifying instrument connects enmgine exhaust 102.
See also Figure 13.This is a kind of embodiment's who uses the method that infrared purification apparatus of diesel engine exhaust gas purifies of the present invention two.Among this embodiment, the relief opening 201 of a described single-cylinder engine is divided into two-way and respectively connects cellular heat purifying instrument 3-1, a 3-2 of adding respectively, and these two cellular connects enmgine exhaust 202 after adding the outlet pipe parallel connection of heat purifying instrument.
See also Figure 14.This is a kind of embodiment's who uses the method that infrared purification apparatus of diesel engine exhaust gas purifies of the present invention three.Among this embodiment, 302 connect a cellular heat purifying instrument 3 that adds after the relief opening of 6 cylinders 301-1~301-6 parallel connection, and this cellular heat purifying instrument outlet pipe that adds connects enmgine exhaust 303.
See also Figure 15.This is a kind of embodiment's who uses the method that infrared purification apparatus of diesel engine exhaust gas purifies of the present invention four.Among this embodiment, 402 connect one and add the assemblying body 8 that heat purifying instrument and ceramic wall streaming filter constitute by cellular after the relief opening 401-1~401-6 parallel connection of 6 cylinders, and outlet pipe that this is cellular to add the assemblying body 8 that heat purifying instrument and ceramic wall streaming filter constitute is connected enmgine exhaust 403.
See also Figure 16.This is a kind of embodiment's who uses the method that infrared purification apparatus of diesel engine exhaust gas purifies of the present invention five.Among this embodiment, relief opening 501-1~the 501-3 of 3 cylinders connects a cellular heat purifying instrument 3-1~3-3 that adds respectively, each is cellular to add after the parallel connection of heat purifying instrument outlet pipe steam outlet pipe 502 and connects a cellular heat purifying instrument 3-4 that adds again, and this cellular relief opening that adds heat purifying instrument connects enmgine exhaust 503.
See also Figure 17.This is a kind of embodiment's who uses the method that infrared purification apparatus of diesel engine exhaust gas purifies of the present invention six.Among this embodiment, relief opening 601-1~the 601-4 of 4 cylinders connects a cellular heat purifying instrument 3-1~3-4 that adds respectively, each is cellular to add after the parallel connection of heat purifying instrument outlet pipe steam outlet pipe 602 and connects one again and add the assemblying body 8 that heat purifying instrument and ceramic wall streaming filter constitute by cellular, should be connected enmgine exhaust 603 by the cellular relief opening that adds the assemblying body 8 that heat purifying instrument and ceramic wall streaming filter constitute.
The cellular heat purifying instrument of being mentioned in the foregoing description that adds comprises Fig. 4, Fig. 6, embodiment shown in Figure 9, for clearly demonstrating, so be that example describes with the cellular heat purifying instrument that adds of the embodiment of Fig. 4 only.
When motor was in the idling or the slow-speed of revolution, apparatus of the present invention were in the working state of trap filter particulate.And normally in service when motor, row's temperature rises, and the present invention absorbs waste-gas heat rapidly, enters the automatic regeneration state.Infrared purification apparatus of diesel engine exhaust gas principle of the present invention is:
Blast air pressure forms static high pressure during by device of the present invention, through the cellular structure is made up of spherical infrared materials and be located at catcher/filter between this cellular structure, makes the temperature rising that this structure cylinder chamber is interior.Launch high energy infra red after the infrared rays sphere material heat absorption, make in the cylindrical shell temperature rise to rapidly 600 ℃~850 ℃ in addition more than, make particulate that spherome surface adheres to and capture the particulate that persists on the filter screen purification of burning rapidly to reach the purpose of automatic regeneration.
Infrared purification apparatus of diesel engine exhaust gas of the present invention good purification simple in structure, easy to use, long-acting, long service life does not need to safeguard, can not cause high back pressure yet, can not produce saturated.New emission standard and in the future stricter Ou Si emission standard and the limit value requirement thereof that can satisfy existing national regulation according to discharge capacity and discharge value its decontamination index after matching Design of diesel engine.

Claims (14)

1, infrared purification apparatus of diesel engine exhaust gas, constitute by a cellular heat purifying instrument that adds, this is cellular to add heat purifying instrument and comprises by suction tude end cap, outlet pipe end cap and be connected the housing that the circular cylinder between described suction tude end cap, the outlet pipe end cap constitutes, the both sides ecto-entad of cylindrical shell is sequentially with filter screen and porous slab respectively, the middle cavity that forms, the intensive infrared rays spheroid that is filled with in the cavity; It is characterized in that, also comprise the buffering net that is located at the distolateral porous slab of air inlet rear, and be located at the capture filter screen in the cylindrical shell.
2, infrared purification apparatus of diesel engine exhaust gas according to claim 1 is characterized in that, described buffering net is the wire netting of diameter less than the porous slab diameter, and it is close to the rear of the distolateral porous slab of air inlet.
3, infrared purification apparatus of diesel engine exhaust gas according to claim 2 is characterized in that, comprises that also one is close to the auxiliary isolation net behind the distolateral porous slab of air inlet, and described buffering net is close to the rear of this auxiliary isolation net.
4, infrared purification apparatus of diesel engine exhaust gas according to claim 1, it is characterized in that described capture filter screen is hemisphere, is provided with one deck at least in cylindrical shell, to be separated at least two cavitys in the cylindrical shell, described infrared rays spheroid is filled in respectively in each cavity.
5, infrared purification apparatus of diesel engine exhaust gas according to claim 1 is characterized in that, described capture filter screen is the tubular of being with the end, is installed in outside the buffering net.
6, infrared purification apparatus of diesel engine exhaust gas according to claim 5 is characterized in that, the oral area of described capture filter screen is provided with a flange, and described flange is fixed on outside the edge of buffering net; Be filled with the infrared rays spheroid in the described capture filter screen.
7, infrared purification apparatus of diesel engine exhaust gas according to claim 1, it is characterized in that, also comprise with cellular and add the ceramic wall streaming filter that heat purifying instrument is connected, this ceramic wall streaming filter comprises by suction tude end cap, outlet pipe end cap and is connected the housing that the circular cylinder between described suction tude end cap, the outlet pipe end cap constitutes, and is located at the interior ceramic honeycomb filter core of housing; Ceramic wall streaming filter is cellular to be added between the described ceramic wall streaming of heat purifying instrument filter suction tude end cap housing and the cellular outlet pipe end cap that adds heat purifying instrument and is communicated with, and forms by cellular to add the assemblying body that heat purifying instrument and ceramic wall streaming filter constitute; The described cellular suction tude that adds the suction tude of heat purifying instrument for this assemblying body, the outlet pipe of described ceramic wall streaming filter is the outlet pipe of this assemblying body.
8, infrared purification apparatus of diesel engine exhaust gas according to claim 1 is characterized in that, described infrared rays spheroid is the solid ball body of diameter between 2mm~5mm.
9, infrared purification apparatus of diesel engine exhaust gas according to claim 8 is characterized in that, the raw material of described infrared rays spheroid is selected quartz or aluminium sesquioxide, or with these two kinds of mixtures that material is a main component; Or mix the solid ball body of forming by 45~70% manganese dioxide, 5~25% iron oxide and 5~15% cupric oxide.
10, a kind ofly use the method that infrared purification apparatus of diesel engine exhaust gas purifies, it is characterized in that the described cellular input end that adds heat purifying instrument connects exhaust opening of engine; The described cellular output terminal that adds heat purifying instrument connects the gas exhaust manifold of motor.
11, a kind of method that infrared purification apparatus of diesel engine exhaust gas purifies of using according to claim 10, it is characterized in that, the relief opening of a described single-cylinder engine connects the cellular heat purifying instrument that adds, and this cellular outlet pipe that adds heat purifying instrument connects enmgine exhaust.
12, a kind of method that infrared purification apparatus of diesel engine exhaust gas purifies of using according to claim 10, it is characterized in that, the relief opening of a described single-cylinder engine is divided into two-way and respectively connects a cellular heat purifying instrument that adds respectively, and these two cellular connects enmgine exhaust after adding the outlet pipe parallel connection of heat purifying instrument.
13, a kind of method that infrared purification apparatus of diesel engine exhaust gas purifies of using according to claim 10, it is characterized in that, connect one after the relief opening parallel connection of described a plurality of cylinders and cellularly add heat purifying instrument or add the assemblying body that heat purifying instrument and ceramic wall streaming filter constitute by cellular, this is cellular to add heat purifying instrument or the cellular outlet pipe that adds the assemblying body that heat purifying instrument and ceramic wall streaming filter constitute is connected enmgine exhaust.
14, a kind of method that infrared purification apparatus of diesel engine exhaust gas purifies of using according to claim 10, it is characterized in that, the relief opening of described a plurality of cylinders connects a cellular heat purifying instrument that adds respectively, each is cellular to add and connects one after the parallel connection of heat purifying instrument outlet pipe steam outlet pipe again and cellularly add heat purifying instrument or add the assemblying body that heat purifying instrument and ceramic wall streaming filter constitute by cellular, and this is cellular to add heat purifying instrument or be connected enmgine exhaust by the cellular relief opening that adds the assemblying body that heat purifying instrument and ceramic wall streaming filter constitute.
CNB2006100248568A 2006-03-20 2006-03-20 Infrared purification apparatus of diesel engine exhaust gas and scouring method thereof Expired - Fee Related CN100408818C (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
CNB2006100248568A CN100408818C (en) 2006-03-20 2006-03-20 Infrared purification apparatus of diesel engine exhaust gas and scouring method thereof
AT07711009T ATE522706T1 (en) 2006-03-20 2007-02-25 EXHAUST GAS INFRARED PURIFICATION DEVICE FOR DIESEL ENGINE AND METHOD THEREOF
PCT/CN2007/000597 WO2007107078A1 (en) 2006-03-20 2007-02-25 Exhaust infrared putitying device and its method of diesel engine
EP07711009A EP2034146B1 (en) 2006-03-20 2007-02-25 Exhaust infrared purifying device of a diesel engine and its method
HK09106358.4A HK1128747A1 (en) 2006-03-20 2009-07-14 Exhaust infrared purifying device of a diesel engine and its method

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CNB2006100248568A CN100408818C (en) 2006-03-20 2006-03-20 Infrared purification apparatus of diesel engine exhaust gas and scouring method thereof

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CN100408818C CN100408818C (en) 2008-08-06

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CN105626207A (en) * 2014-10-16 2016-06-01 湖北汽车工业学院 Diesel vehicle exhaust particle capturing catalyst
WO2017020335A1 (en) * 2015-07-31 2017-02-09 崔德亮 Filter element, automobile tail gas treatment apparatus, and automobile exhaust system
CN108487973A (en) * 2018-01-30 2018-09-04 福建省福船海洋工程技术研究院有限公司 Tail gas smoke eliminating device and method for offshore wind power self-elevating mounting platform generator set
CN112610307A (en) * 2020-12-22 2021-04-06 东台市建东机械制造有限公司 Regeneration method of ceramic filter for diesel engine exhaust gas

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CN105626207A (en) * 2014-10-16 2016-06-01 湖北汽车工业学院 Diesel vehicle exhaust particle capturing catalyst
CN105626207B (en) * 2014-10-16 2018-02-16 湖北汽车工业学院 A kind of Diesel exhaust particles extracts trap catalyst device
WO2017020335A1 (en) * 2015-07-31 2017-02-09 崔德亮 Filter element, automobile tail gas treatment apparatus, and automobile exhaust system
CN108487973A (en) * 2018-01-30 2018-09-04 福建省福船海洋工程技术研究院有限公司 Tail gas smoke eliminating device and method for offshore wind power self-elevating mounting platform generator set
CN108487973B (en) * 2018-01-30 2024-01-19 福建省福船海洋工程技术研究院有限公司 Tail gas smoke abatement device and method for offshore wind power self-elevating type installation platform generator set
CN112610307A (en) * 2020-12-22 2021-04-06 东台市建东机械制造有限公司 Regeneration method of ceramic filter for diesel engine exhaust gas

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ATE522706T1 (en) 2011-09-15
HK1128747A1 (en) 2009-11-06
WO2007107078A1 (en) 2007-09-27
CN100408818C (en) 2008-08-06
EP2034146B1 (en) 2011-08-31
EP2034146A4 (en) 2010-05-05

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