CN101042018A - Composite material template - Google Patents
Composite material template Download PDFInfo
- Publication number
- CN101042018A CN101042018A CN200710021394.9A CN200710021394A CN101042018A CN 101042018 A CN101042018 A CN 101042018A CN 200710021394 A CN200710021394 A CN 200710021394A CN 101042018 A CN101042018 A CN 101042018A
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- composite material
- core
- material template
- groove
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- 239000002131 composite material Substances 0.000 title claims abstract description 43
- 239000004744 fabric Substances 0.000 claims abstract description 24
- 229920005989 resin Polymers 0.000 claims abstract description 21
- 239000011347 resin Substances 0.000 claims abstract description 21
- 239000000835 fiber Substances 0.000 claims abstract description 12
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 8
- 229920006305 unsaturated polyester Polymers 0.000 claims description 8
- 240000007182 Ochroma pyramidale Species 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 239000002023 wood Substances 0.000 claims description 7
- 244000055346 Paulownia Species 0.000 claims description 5
- 229920006387 Vinylite Polymers 0.000 claims description 5
- 229920006231 aramid fiber Polymers 0.000 claims description 5
- 239000006260 foam Substances 0.000 claims description 5
- 239000004800 polyvinyl chloride Substances 0.000 claims description 5
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 5
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 4
- 239000004917 carbon fiber Substances 0.000 claims description 4
- 239000003822 epoxy resin Substances 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 4
- 238000009396 hybridization Methods 0.000 claims description 4
- 229920001568 phenolic resin Polymers 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
- 244000050510 Cunninghamia lanceolata Species 0.000 claims description 3
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 3
- 239000011496 polyurethane foam Substances 0.000 claims description 3
- 239000005007 epoxy-phenolic resin Substances 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 20
- 239000011162 core material Substances 0.000 abstract 4
- 238000009415 formwork Methods 0.000 description 10
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 235000017491 Bambusa tulda Nutrition 0.000 description 7
- 241001330002 Bambuseae Species 0.000 description 7
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 7
- 239000011425 bamboo Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000011120 plywood Substances 0.000 description 6
- 230000004520 agglutination Effects 0.000 description 4
- 238000011031 large-scale manufacturing process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000007306 turnover Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000005011 phenolic resin Substances 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 244000271437 Bambusa arundinacea Species 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000000887 hydrating effect Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000009416 shuttering Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000009742 vacuum bag moulding Methods 0.000 description 1
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Abstract
The invention relates to a composite material template, which comprises a core material (1) and is characterized in that the surface of the core material (1) is provided with grooves (2), fiber cloth layers (3) are laid on the upper surface and the lower surface of the core material (1), perforations (4) can be arranged at the intersection of the grooves (2) along the thickness direction of the core material (1) according to requirements, and resin columns (5) are filled in the perforations (4). Compared with other existing forms, the present invention has the features of light weight, high strength, high concrete constructing speed, low construction cost and being suitable for concrete construction under special conditions.
Description
Technical field
The present invention relates to a kind of shuttering made of novel composite material, is a kind of high performance Light formwork, and it can be widely used in building trade and other civil engineering field.
Background technology
Construction formwork is mainly used in all kinds of concrete constructions.The concrete blinding that present building trade is generally used has wooden agglutination formwork, bamboo plywood form, steel form etc.These several class templates have following characteristics:
Wooden agglutination formwork and bamboo plywood form are easily deformable, and application life is not long, and the concrete quality that adopts wooden agglutination formwork and bamboo plywood form to cast is limited.In addition, because bamboo wood resource lacks day by day, the cost of production of wooden agglutination formwork and bamboo plywood form increases day by day.
Steel form can't satisfy the requirement of complicated concrete component for template.Because steel form is all produced by the certain standard specification usually, in the concrete structure of complexity, steel form is difficult to satisfy the requirement of concrete component for template.Steel form weight is big, uses engineering machinery to install, dismantle during use inevitably, and construction cost increases.
More than these, all be the weak point of the template generally used now.
Summary of the invention
Purpose of the present invention then is at above-mentioned the deficiencies in the prior art, and a kind of composite material template is provided.
Purpose of the present invention can reach by following measure:
A kind of composite material template, it comprises core 1, it is characterized in that core 1 surface has groove 2, is equipped with fiber layer of cloth 3 in the upper and lower surface of core 1.
When described core 1 adopts polyurethane foam, polyvinyl chloride foam, carbon foam, cork wood, paulownia wood, China fir, oak or veneer, the punching of can on core 1, slotting.Can offer latticed groove 2 in the upper and lower surface of core 1, and simultaneously in the intersection of groove 2 along offering perforation 4 on the thickness direction of core 1, be equipped with fiber layer of cloth 3 in the upper and lower surface of core 1, filling has resin column 5 in perforation 4.
Wherein, described groove 2 is preferably parallel, the crossing layout; Described groove 2 is quadrature arrangement more preferably; Described groove 2 can also be adjusted into other arbitrarily angled crossing layout as required.
Described groove 2 can be pointed, rectangle, open-delta or other arbitrary shapes.
Described perforation 4 is arranged on the groove 2, and it is circular, oval, square, rhombus or other shape.
Described fiber layer of cloth 3 comprises: single shaft to, twin shaft to or multiaxis to carbon fiber, glass fiber, aramid fiber or hybridization cloth.
Described resin comprises: unsaturated polyester (UP), vinylite, epoxy resin, phenolic resins.
The number of plies that described fiber layer of cloth 3 is arranged in core 1 upper and lower surface both can be consistent also can be inconsistent and also the laying direction and the number of plies fiber layer of cloth 3 can adjust flexibly as required.
Above-mentioned composite material template can adopt hand to stick with paste several different methods manufacturings such as technology, vacuum bag moulding process, vacuum guiding and forming technique or RTM moulding process.
Adopt the template of composite material manufacturing to have the following advantages:
The composite material template has the characteristics of high strength, high rigidity.The panel of composite material template adopts the fibrous material of high strength, high elastic modulus, obtains bigger second moment of area by light-weight filler dexterously again simultaneously, can make the composite material template obtain bigger compressive strength and rigidity, makes template not yielding.
Composite material form surfacing and core bond performance are good, be difficult for to take place that panel and core are peeled off and the phenomenon of flaking.Because the present invention passes through recessing on core, perforate on groove, and in groove and hole, fill up resin.By above construction measure, can obviously strengthen the antistripping ability between panel and the core, improved the cooperative work performance between core and panel, and can obviously improve the resistance to compression and the shear resistance of core, the holistic resistant behavior of composite material template is significantly improved, and glue performance has had huge raising than plywood form.
The composite material template has the characteristics of light weight.By appended Fig. 3 as can be known, core has accounted for the most of volume of template, and the density of this class core own is very low, thereby, can effectively reduce the deadweight of template.Adopt this template to carry out concrete construction, constructor's formwork and form removal can be hand-manipulated, do not take plant equipment, saved machinery expenses, and formwork and form removal speed are obviously accelerated, and improved work efficiency, have saved the engineering time.
Composite material template good corrosion resistance is applicable to the construction of special concrete.The surface that the upper and lower panel of composite material template adopts is covered with cloth, and with the cloth impregnating resin, coheres with core then.Panel so that cloth and resin constitute can prevent the corrosion of all kinds of chemical agent effectively, goes for the concrete construction under the specific condition.As, the concrete construction of harbour engineering, various underwater concrete constructions etc.
The thermal and insulating performance of composite material template is very good, is applicable to the concrete construction of concreting in cold-weather or extremely frigid zones.The core that this template is related as polyurethane foamed material, polyvinyl chloride foam, carbon foam, paulownia wood, cork wood etc., all is the non-conductor of heat, and this makes template possess good thermal and insulating performance.In the winter time or when extremely frigid zones carries out concrete construction, because temperature is low excessively, adopt general bamboo wooden form or steel form, concrete can't be effectively fixed, thereby do not reach the intensity of nominal; If adopting the composite material template constructs, because the thermal and insulating performance of template is very good, the heat in the time of can effectively keeping the concrete hydrating reaction guarantees concrete normal curing, guarantee that it can reach nominal strength, is very beneficial for the concrete construction under the low temperature.
The field machining of composite material template is convenient, and compliance is strong.In some concrete construction, need usually at the scene template to be processed, to adapt to the profile demand of building or works complexity.Steel form inconvenience commonly used is processed at the scene, the rigidity of bamboo wooden form and intensity are limited again, the quality requirement that can not adapt to concrete construction, and the composite material template is when running into complicated concrete construction, only need simple tools at the scene, as cutter, saw etc., just can process suitable shape according to demand.
The turnover access times height of composite material template, long service life.Solidify the formed panel in back by resin and cloth and have higher intensity, can effectively prevent the wearing and tearing in the use.Comparatively speaking, the number of turnover of common bamboo wooden form has only 3～5 times, and the number of turnover of this template can reach more than 20 times.In addition, because closely cohering between panel and core, common various impacts in the template opposing construction, the number of turnover and the application life of greatly improving template.
The demould time of composite material template is fast, easy to maintenance.Employed thermoplastic resin-impregnated fibers material of this template and concrete cohesiveness a little less than, much smaller than caking property between punching block and concrete.Therefore, manually demoulding during concrete demoulding can not use engineering machinery auxiliary, and stripping rate is fast, and demoulding rear pattern plate is easy to maintenance, just can clean template with simple tool.
The repairing of composite material template is convenient.The composite material template is solidified once continuing to have used to two days then if small breakage only need be sealed breakage with cementing agents such as resins, and rehabilitation expense is lower; If big breakage causes and can't repair, the template that intact part can also be cut into fritter has fully improved the utilization rate of template in order to use in the future.
The composite material template surface is smooth, and the planeness height can be used for high-quality Concrete Construction such as " clear water " concrete.Along with the progress of society, people require more and more higher for quality of concrete, and this not only is the requirement on the intensity, also comprises the requirement of concrete type quality, thereby has occurred without " clear water " concrete that need not be decorated after the demoulding.Generally the steel form of Shi Yonging is because its seam is many, and outward appearance often is difficult for reaching " clear water " concrete requirement after the demoulding; And bamboo-wood plywood is out of shape greatly because its rigidity is lower, often also is not easy to reach requirement.The smooth smooth surface of composite material template proposed by the invention, less construction Deformation have guaranteed concrete appearance requirement and quality requirement after the demoulding.
The composite material template is with low cost, can save operating expenses.Along with the large-scale production of various fibrous materials in China, its cost descends day by day, has reached the acceptable degree at present; As another composition material of template, core comprises various foams, cork wood etc. in China's large-scale production, and price is very cheap; As the also large-scale production of various resins of adhesive, price is also very cheap.Along with the large-scale production of product, the cost of this template will further reduce.
Description of drawings
Schematic diagram when Fig. 1 adopts this template fluid concrete.
Fig. 2 is the formwork structure schematic diagram after core recessing and the punching.
Formwork structure schematic diagram when Fig. 3 does not punch for groove.
In the accompanying drawing: 1 is core; 2 is groove; 3 is the fiber layer of cloth; 4 are perforation; 5 is resin column; 6 is concrete.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is further described:
This template is made up of three parts, and outermost layer is a panel, mainly bears the normal stress that flexural deformation causes, adopts material manufacturing high-strength, high-modulus, as the carbon fiber of lamination or glass fabric etc.; The centre is a core, for sandwich provides enough second moment of area, mainly bears shear stress, materials such as polyurethane foam commonly used, cork wood.Be bonding layer between panel and the core, both bonded together, unsaturated polyester (UP) commonly used, vinylite etc. by resin.
Composite material template of the present invention, it comprises the core 1 of polyvinyl chloride foam material, upper and lower surface at core 1 has latticed groove 2, groove 2 is pointed, in the intersection of groove 2 along being provided with circular perforation 4 on the thickness direction of core 1, upper and lower surface at core 1 all is equipped with two-layer twin shaft to carbon fibre cloth layer, and irritating in the perforation 4 of circle has the vinylite post.
Embodiment 2
Composite material template of the present invention, it comprises the core 1 of paulownia wood material, upper and lower surface at core 1 has the groove 2 of the horizontal rectangle that is parallel to each other and the groove 2 of the vertical rectangle that is parallel to each other, but transverse moment connected in star and vertical rectangular recess are acute angle and intersect, and simultaneously in their intersection along being provided with oval-shaped perforation 4 on the thickness direction of core 1, upper surface at core 1 is equipped with three layers of four-axial glass fiber layer of cloth, at three layers of aramid fiber layer of cloth of soffit of core 1, irritating in oval-shaped perforation 4 has the epoxy resin post.
As described in embodiment 1, but when perforation, can be as required, in the intersection of transverse groove and cannelure, the number and the arrangement mode of perforation 4 can be controlled flexibly.
Composite material template of the present invention, it comprises the core 1 of veneer material, open the groove 2 of the open-delta of quadrature in the upper and lower surface of core 1, simultaneously in the intersection of open delta connected in star along being provided with square perforation 4 on the thickness direction of core 1, all be equipped with layer glass/aramid fiber hybridization fiber layer of cloth on the upper and lower surface of core 1, irritating in square perforation 4 has the phenolic resins post.
The preparation method of the composite material template of the foregoing description 1, embodiment 2, embodiment 3 is as follows:
1, opens the groove 3 of quadrature arrangement (shape of groove can comprise: pointed, rectangle, open-delta etc.) in the upper and lower surface of foam (comprising: polyurethane, polyvinyl chloride, carbon foam etc.) or cork wood (comprising: Balsa wood, paulownia wood, China fir, oak, veneer etc.) core 1;
2, along the thickness direction perforation of the core 1 that ends groove, the hole is arranged in the intersection of groove 2, and the hole is generally circle, also can be other shapes such as ellipse, square, rhombus;
3, the core 1 that disposes can be processed into beam, plate, hull shape shape according to the member needs;
4, with one or more layers cloth (comprising: single shaft to, twin shaft to or multiaxis to carbon fiber, glass fiber, aramid fiber or hybridization cloth etc.) be layed in the upper and lower surface of core 1, and integral body places vacuum bag or mould;
5, by vacuum guiding and forming technique or RTM moulding process or vacuum bag technology resin (comprising: unsaturated polyester (UP), vinylite, epoxy resin, phenolic resins etc.) is circulated in vacuum bag or the mould;
6, as required, can be at normal temperature and pressure or HTHP etc. in particular cases with resin solidification, treat the resin solidification moulding after, take out member.
At this moment, cloth becomes panel with resin solidification, and the groove 2 that fills up resin can obviously strengthen the antistripping ability between panel and the core, and the perforation 4 of filling up resin becomes the cylindrical resin post, the resistance to compression and the shear resistance of core 1 can be obviously improved, the novel composite material template can be obtained.
Wherein: the kind of the laying direction of the layout of the shape of the kind of core 1 and height, groove 2 and size, perforation 4 and aperture, cloth and kind and the number of plies, resin all can be adjusted as required flexibly.
Claims (10)
1, a kind of composite material template, it comprises core (1), it is characterized in that core (1) surface has groove (2), is equipped with fiber layer of cloth (3) in the upper and lower surface of core (1).
2, composite material template according to claim 1 is characterized in that described groove (2) is parallel, crossing, quadrature or other netted layout on core (1) surface.
3, want 1 described composite material template according to right, it is characterized in that core (1) along offering perforation (4) on its thickness direction, is filled with resin column (5) in the perforation (4).
4, composite material template according to claim 3 is characterized in that described perforation (4) is positioned at groove (2).
5,, it is characterized in that the thickness direction along core (1) is provided with perforation (4) in the intersection of groove (2) according to claim 2 or 3 described composite material templates.
6, composite material template according to claim 1 is characterized in that described groove (2) is shaped as triangle, circle, ellipse, square or rhombus.
7, composite material template according to claim 1 and 2 is characterized in that described groove (2) is pointed, rectangle or open-delta.
8, composite material template according to claim 1 is characterized in that the material of described core (1) adopts polyurethane foam, polyvinyl chloride foam, carbon foam, Balsa wood, paulownia wood, China fir, oak or veneer.
9, composite material template according to claim 1, it is characterized in that described fiber layer of cloth (3) for single shaft to, twin shaft to or multiaxis to carbon fiber, glass fiber, aramid fiber or hybridization cloth.
10, composite material template according to claim 3 is characterized in that described resin is unsaturated polyester (UP), vinylite, epoxy resin or phenolic resins.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710021394.9A CN101042018A (en) | 2007-04-10 | 2007-04-10 | Composite material template |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710021394.9A CN101042018A (en) | 2007-04-10 | 2007-04-10 | Composite material template |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101042018A true CN101042018A (en) | 2007-09-26 |
Family
ID=38807783
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200710021394.9A Pending CN101042018A (en) | 2007-04-10 | 2007-04-10 | Composite material template |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101042018A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103153562A (en) * | 2010-10-01 | 2013-06-12 | 多卡工业有限责任公司 | Wood composite material |
| CN103452318A (en) * | 2012-05-28 | 2013-12-18 | 陈刚 | Concrete construction technology utilizing foaming materials |
| CN103572960A (en) * | 2012-07-21 | 2014-02-12 | 苏州宏久航空防热材料科技有限公司 | Orthogonal laminated fiber enhanced composite template for buildings and preparation method thereof |
| CN103786393A (en) * | 2012-10-30 | 2014-05-14 | 威海中复西港船艇有限公司 | Interlayer composite board with saw-toothed connection structure, and processing technology thereof |
| CN106120688A (en) * | 2016-08-15 | 2016-11-16 | 钦州学院 | With carbon cloth reinforced reinforced concrete structures |
| WO2019095687A1 (en) * | 2017-11-16 | 2019-05-23 | 南京盛圆土木工程高科技有限公司 | Highly integrated concrete slab structure full of cavities and having stable and superior performance, cavity structure and steel reinforced framework structure |
| CN112012104A (en) * | 2020-09-08 | 2020-12-01 | 重庆长赛新材料科技有限公司 | Railing post with precast concrete shell |
-
2007
- 2007-04-10 CN CN200710021394.9A patent/CN101042018A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103153562A (en) * | 2010-10-01 | 2013-06-12 | 多卡工业有限责任公司 | Wood composite material |
| CN103153562B (en) * | 2010-10-01 | 2016-03-09 | 多卡工业有限责任公司 | Composite wooden material |
| CN103452318A (en) * | 2012-05-28 | 2013-12-18 | 陈刚 | Concrete construction technology utilizing foaming materials |
| CN103572960A (en) * | 2012-07-21 | 2014-02-12 | 苏州宏久航空防热材料科技有限公司 | Orthogonal laminated fiber enhanced composite template for buildings and preparation method thereof |
| CN103572960B (en) * | 2012-07-21 | 2016-04-06 | 苏州宏久航空防热材料科技有限公司 | The preparation method of the fibre-reinforced composite formwork for construction of a kind of orthogonal laminated |
| CN103786393A (en) * | 2012-10-30 | 2014-05-14 | 威海中复西港船艇有限公司 | Interlayer composite board with saw-toothed connection structure, and processing technology thereof |
| CN106120688A (en) * | 2016-08-15 | 2016-11-16 | 钦州学院 | With carbon cloth reinforced reinforced concrete structures |
| WO2019095687A1 (en) * | 2017-11-16 | 2019-05-23 | 南京盛圆土木工程高科技有限公司 | Highly integrated concrete slab structure full of cavities and having stable and superior performance, cavity structure and steel reinforced framework structure |
| US11274445B2 (en) | 2017-11-16 | 2022-03-15 | Nanjing Shengyuan Civil Engineering High Technology Co., Ltd | Highly integrated concrete slab structure full of cavities and having stable and superior performance, cavity structure and steel reinforced framework structure |
| CN112012104A (en) * | 2020-09-08 | 2020-12-01 | 重庆长赛新材料科技有限公司 | Railing post with precast concrete shell |
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Open date: 20070926 |