CN101029168A - PC/ABS alloy and its production - Google Patents

PC/ABS alloy and its production Download PDF

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Publication number
CN101029168A
CN101029168A CN 200610157851 CN200610157851A CN101029168A CN 101029168 A CN101029168 A CN 101029168A CN 200610157851 CN200610157851 CN 200610157851 CN 200610157851 A CN200610157851 A CN 200610157851A CN 101029168 A CN101029168 A CN 101029168A
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abs
district
temperature
polyester
mah
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CN 200610157851
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CN101029168B (en
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李小波
徐东
贺永
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SHENZHEN YATAIXING INDUSTRY Ltd
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Polymer Science Shenzhen New Materials Co Ltd
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Abstract

A PC/ABS alloy and its production are disclosed. The process is carried out by taking ABS/polyester-g-MAH as compatible agent, mixing polycarbonate with ABS, ABS/polyester-g-MAH, antioxidant, lubricating agent, fire retardant and toughening agent proportionally, entering into double helix extruder, discharging, cooling, drying and dicing to obtain the final product. It has excellent tensile, bending and ultrasonic welding performances and impact and heat resistances.

Description

A kind of PC/ABS Alloy And Preparation Method
Technical field
The present invention relates to technical field of polymer materials, relate in particular to a kind of PC/ABS Alloy And Preparation Method.
Background technology
Polycarbonate (PC) transparency is good, the thermotolerance height, and good light stability, dimensional stability is good, be the best engineering plastics of toughness, but it is to the breach sensitivity, and the product internal stress is big, and the melt viscosity height is mobile poor, difficult forming.Acrylonitrile-styrene-butadienecopolymer (ABS) resin is a kind of interchangeable heat plastic resin with good impact resistance and good moulding processability, it has higher P/C ratio, be easy to plating, mechanical workout, dimensional stability is good, but its thermotolerance and weathering resistance are poor.
PC and ABS resin are that the blend of main raw material is a kind of important engineering polyblend, this material has good moulding flowing property, the use range that is widely used in behind the fire retardant is more wide, yet there is the shortcoming of consistency difference in the simple blend of PC/ABS.SAN solubility parameter among PC and the ABS is more approaching, and PC is 9.8 (cal/cm 3) 0.5, SAN is 9.3-9.6 (cal/cm 3) 0.5, the consistency of SAN and PC is better, however the polyhutadiene among PC and the ABS is difficult to compatible, can cause weak connection between them, and physicals is descended.Existing increase is as SMA in preparation process in order to improve the consistency of ABS and PC, and PMMA, MBS, ACR, ABS-g-MA etc. are as the compatilizer of PC/ABS alloy, but the mechanical property of its PC/ABS alloy and processing characteristics still can not be improved significantly.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of PC/ABS Alloy And Preparation Method, makes the mechanical property of PC/ABS alloy and processing characteristics be significantly improved.
For solving the problems of the technologies described above, the objective of the invention is to be achieved through the following technical solutions.
A kind of PC/ABS alloy, its composition (weight %) is: polycarbonate 50-90%; Acrylonitrile-styrene-butadienecopolymer ABS 0-60%; Polyester is 1-10%; ABS/ polyester-g-MAH 0-10%; Oxidation inhibitor 0.2-1.0%; Lubricant 0.1-0.5%; Fire retardant 5-20%; Toughner 5-15%.
Wherein, described ABS/ polyester-g-MAH is made by following materials of weight proportions: ABS 69.9%, polyester 28%, maleic anhydride (MAH) 1.5%, initiator DCP 0.1%, stearic acid 0.5%.
Wherein, described PC is that molecular weight is the bisphenol A polycarbonate of 20000-30000.
Wherein, weight proportion is among the described ABS: styrene content 30-70%, acrylonitrile content 20-35%, butadiene content 10-30%.
Wherein, described polyester is unsaturated polyester or saturated linear polyesters.
Wherein, described oxidation inhibitor is four [β-(3,5-di-tert-butyl 4-hydroxy phenyl) propionic acid] pentaerythritol ester and three (2, the 4-di-tert-butylphenol) phosphorous acid ester.
Wherein, described lubricant is a fatty acid amide.
Wherein, described fire retardant is a bromide fire retardant.
Wherein, toughner is the core-shell copolymerized thing of esters of acrylic acid.
A kind of preparation method of described according to claim 1 PC/ABS alloy comprises:
A: take by weighing raw material by weight ratio;
B: prepare ABS/ polyester-g-MAH earlier
Specific as follows: ABS 69.9%, polyester 28%, maleic anhydride (MAH) 1.5%, initiator DCP 0.1%, stearic acid 0.5% is by twin screw extruder production, complete processing is as follows: 200 ℃ of district's temperature, 220 ℃ of two district's temperature, 225 ℃ of three district's temperature, 220 ℃ of four district's temperature, 220 ℃ of five district's temperature, 210 ℃ of six district's temperature, engine speed is 450 rev/mins, the about 20kg/ of output hour, the percentage of grafting by the examination of infrared spectrum material was 0.5%.
C: polycarbonate, vinyl cyanide one styrene-butadiene multipolymer, ABS/ polyester-g-MAH, oxidation inhibitor, lubricant, fire retardant, toughner are entered twin screw extruder after mixing by weight ratio, by twin screw extruder production, complete processing is as follows: a district temperature 220-240 ℃, two district temperature 240-250 ℃, three district temperature 240-260 ℃, four district temperature 240-260 ℃, five district temperature 240-260 ℃, six district temperature 230-250 ℃, engine speed 300-450 rev/min.
D: discharging, extrude postcooling, drying, pelletizing and get product.
Above technical scheme as can be seen, the present invention has following beneficial effect:
The present invention adopts the compatilizer of ABS/ polyester-g-MAH as PC/ABS in preparation PC/ABS alloy process, make PC/ABS alloy tensile property, bending property, impact property and the resistance toheat made all be improved significantly, and the ultrasonic welding performance of material also improve.
Embodiment
PC+ABS alloy provided by the invention, its composition (weight %) is: PC 50-90, ABS 0-60, polyester are 1-10, ABS/ polyester-g-MAH 0-10, oxidation inhibitor 0.2-1.0, lubricant 0.1-0.5, fire retardant 5-20, toughner 5-15%.
It is four [β-(3, this policy of 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester that oxidation inhibitor is selected chemical name for use; Auxiliary antioxidant is selected three (2, the 4-di-tert-butylphenol) phosphorous acid ester for use;
Among the present invention, prepare ABS/ polyester-g-MAH earlier, specific as follows: ABS 69.9%, polyester 28%, maleic anhydride (MAH) 1.5%, initiator DCP 0.1%, stearic acid 0.5%, by twin screw extruder production, complete processing is as follows: 200 ℃ of district's temperature, 220 ℃ of two district's temperature, 225 ℃ of three district's temperature, 220 ℃ of four district's temperature, 220 ℃ of five district's temperature, 210 ℃ of six district's temperature, engine speed is 450 rev/mins, the about 20kg/ of output hour, the percentage of grafting by the examination of infrared spectrum material was 0.5%.
Weigh up each component raw material by proportion again, by twin screw extruder production, complete processing is as follows: a district temperature 220-240 ℃, two district temperature 240-250 ℃, three district temperature 240-260 ℃, four district temperature 240-260 ℃, five district temperature 240-260 ℃, six district temperature 230-250 ℃, engine speed 300-450 rev/min.
Use saturated linear polyesters among the present invention, transesterification reaction can take place with PC in saturated linear polyesters, has increased the fusion performance of PC/ABS and other materials, makes the PC/ABS alloy that good ultrasonic wave performance be arranged.
For ease of the present invention is further understood, now describe the present invention in conjunction with specific embodiments.
Embodiment 1:
The PC weight ratio is 65% (below be weight ratio), ABS 9.2%, ABS/ polyester-g-MAH3%, polyester 5%, 1010/168 0.1/0.2%, bromide fire retardant 12%, lubricant 0.5%, toughner 5%. in super mixer with said components mixing at room temperature, afterwards in twin screw extruder production, processing conditions is: 220 ℃ of district's temperature, 235 ℃ of two district's temperature, 240 ℃ of three district's temperature, 240 ℃ of four district's temperature, 240 ℃ of five district's temperature, 230 ℃ of six district's temperature, 450 rev/mins of engine speeds.
Embodiment 2
With the PC weight ratio is 65%, and the ABS weight ratio is that 17.2%, 1010/168 weight ratio is 0.1/0.2%, bromide fire retardant 12%, lubricant 0.5%, toughner 5% are at room temperature done at super mixer and are mixed, afterwards in twin screw extruder production, processing conditions is: 220 ℃ of district's temperature, 240 ℃ of two district's temperature, 240 ℃ of three district's temperature, 235 ℃ of four district's temperature, 230 ℃ of five district's temperature, 230 ℃ of six district's temperature, 450 rev/mins of engine speeds.
Embodiment 3
With the PC weight ratio is 65%, and the ABS weight ratio is 12.2%, polyester 5%, 1010/168 weight ratio is 0.1/0.2%, bromide fire retardant 12%, lubricant 0.5%, toughner 5% are at room temperature done at super mixer and are mixed, afterwards in twin screw extruder production, processing conditions is: 220 ℃ of district's temperature, 240 ℃ of two district's temperature, 240 ℃ of three district's temperature, 240 ℃ of four district's temperature, 235 ℃ of five district's temperature, 230 ℃ of six district's temperature, 450 rev/mins of engine speeds.
Embodiment 4
With the PC weight ratio is 65%, and the ABS weight ratio is 11.2%, and ABS/ polyester-g-MAH weight ratio is 1%, polyester 5%, 1010/168 weight ratio is 0.1/0.2%, bromide fire retardant 12%, lubricant 0.5%, toughner 5% are at room temperature done at super mixer and are mixed, afterwards in twin screw extruder production, processing conditions is: 220 ℃ of district's temperature, 240 ℃ of two district's temperature, 240 ℃ of three district's temperature, 240 ℃ of four district's temperature, 235 ℃ of five district's temperature, 230 ℃ of six district's temperature, 450 rev/mins of engine speeds.
Embodiment 5
With the PC weight ratio is 65%, and the ABS weight ratio is 10.2%, and ABS/ polyester-g-MAH weight ratio is 2%, polyester 5%, 1010/168 weight ratio is 0.1/0.2%, bromide fire retardant 12%, lubricant 0.5%, toughner 5% are at room temperature done at super mixer and are mixed, afterwards in twin screw extruder production, processing conditions is: 220 ℃ of district's temperature, 240 ℃ of two district's temperature, 240 ℃ of three district's temperature, 240 ℃ of four district's temperature, 235 ℃ of five district's temperature, 230 ℃ of six district's temperature, 450 rev/mins of engine speeds.
Performance test:
Tensile strength is tested by GB/T 1040 standards.Specimen types is the I type, batten size (mm): 170 (length) * (20 ± 0.2) (end width) * (4 ± 0.2) (thickness), and draw speed is 50mm/min;
Flexural strength and modulus in flexure are tested by GB 9341/T standard.Specimen types is specimen size (mm): (80 ± 2) * (10 ± 0.2) * (4 ± 0.2), rate of bending are 20mm/min;
Notched Izod impact strength is tested by GB/T 1043 standards.Specimen types is the I type, specimen size (mm): (80 ± 2) * (10 ± 0.2) * (4 ± 0.2); The breach type is a category-A, and the breach residual thickness is 3.2mm.
Embodiment 1~5 prescription and performance see Table 1:
Table 1
Embodiment 1 2 3 4 5
PC-1225Y 65 65 65 65 65
ABS GP 22 9.2 17.2 12.2 11.2- 10.2
ABS/ polyester-g-MAH 3 0 0 1 2
Polyester 5 0 5 5 5
1010/168 0.1/0.2 0.1/0.2 0.1/0.2 0.1/0.2 0.1/0.2
Bromide fire retardant 12 12 12 12 12
Lubricant 0.5 0.5 0.5 0.5 0.5
Toughner 5 5 5 5 5
Notched Izod impact strength (kJ/m 2) 43.4 48.9 36.1 38.9 42.4
Unnotched impact strength (kJ/m 2) 85 82 85 79 83
Tensile strength (MPa) 52.25 54.76 47.2 49.02 51.5
Flexural strength (MPa) 83.1 84 79.5 80.61 82
Modulus in flexure (MPa) 2276 2156 2106 2182 2227
MFR (g/10min)(260℃/5KG) 25.5 26 23.5 24.9
As can be seen from the above table, under the identical PC content situation, material has the good ultrasonic wave performance that gets if desired, the impact property, bending property, the tensile strength that then contain the system PC/ABS alloy of ABS/ polyester-g-MAH expanding material are all improved in various degree, particularly notched Izod impact strength has a more substantial increase, and illustrates that ABS/ polyester-g-MAH is the good compatilizer of PC/ABS alloy.
More than a kind of PC/ABS Alloy And Preparation Method provided by the present invention is described in detail, used specific case herein principle of the present invention and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present invention and core concept thereof; Simultaneously, for one of ordinary skill in the art, according to thought of the present invention, the part that all can change in specific embodiments and applications, in sum, this description should not be construed as limitation of the present invention.

Claims (10)

1, a kind of PC/ABS alloy is characterized in that, its composition (weight %) is:
Polycarbonate 50-90%;
Acrylonitrile-styrene-butadienecopolymer ABS 0-60%;
Polyester is 1-10%;
ABS/ polyester-g-MAH 0-10%;
Oxidation inhibitor 0.2-1.0%;
Lubricant 0.1-0.5%;
Fire retardant 5-20%;
Toughner 5-15%.
2, PC/ABS alloy according to claim 1, it is characterized in that: described ABS/ polyester-g-MAH is made by following materials of weight proportions: ABS 69.9%, polyester 28%, maleic anhydride (MAH) 1.5%, initiator DCP 0.1%, stearic acid 0.5%.
3, PC/ABS alloy according to claim 1, it is characterized in that: described PC is that molecular weight is the bisphenol A polycarbonate of 20000-30000.
4, described as claimed in claim 1 or 2 PC/ABS alloy, it is characterized in that: weight proportion is among the described ABS: styrene content 30-70%, acrylonitrile content 20-35%, butadiene content 10-30%.
5, described as claimed in claim 1 or 2 PC/ABS alloy is characterized in that: described polyester is unsaturated polyester or saturated linear polyesters.
6, described as claimed in claim 1 or 2 PC/ABS alloy is characterized in that: described oxidation inhibitor is four [β-(3,5-di-tert-butyl 4-hydroxy phenyl) propionic acid] pentaerythritol ester and three (2, the 4-di-tert-butylphenol) phosphorous acid ester.
7, described as claimed in claim 1 or 2 PC/ABS alloy is characterized in that: described lubricant is a fatty acid amide.
8, described as claimed in claim 1 or 2 PC/ABS alloy is characterized in that: described fire retardant is a bromide fire retardant.
9, described as claimed in claim 1 or 2 PC/ABS alloy is characterized in that: toughner is the core-shell copolymerized thing of esters of acrylic acid.
10, a kind of preparation method of the alloy of PC/ABS according to claim 1 is characterized in that, comprises step:
A: take by weighing raw material by weight ratio;
B: prepare ABS/ polyester-g-MAH earlier
Specific as follows: ABS 69.9%, polyester 28%, maleic anhydride (MAH) 1.5%, initiator DCP 0.1%, stearic acid 0.5% is by twin screw extruder production, complete processing is as follows: 200 ℃ of district's temperature, 220 ℃ of two district's temperature, 225 ℃ of three district's temperature, 220 ℃ of four district's temperature, 220 ℃ of five district's temperature, 210 ℃ of six district's temperature, engine speed is 450 rev/mins, the about 20kg/ of output hour, the percentage of grafting by the examination of infrared spectrum material was 0.5%.
C: polycarbonate, vinyl cyanide one styrene-butadiene multipolymer, ABS/ polyester-g-MAH, oxidation inhibitor, lubricant, fire retardant, toughner are entered twin screw extruder after mixing by weight ratio, by twin screw extruder production, complete processing is as follows: a district temperature 220-240 ℃, two district temperature 240-250 ℃, three district temperature 240-260 ℃, four district temperature 240-260 ℃, five district temperature 240-260 ℃, six district temperature 230-250 ℃, engine speed 300-450 rev/min.
D: discharging, extrude postcooling, drying, pelletizing and get product.
CN2006101578512A 2006-12-22 2006-12-22 PC/ABS alloy and its production Expired - Fee Related CN101029168B (en)

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Cited By (20)

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CN101418111A (en) * 2008-11-14 2009-04-29 上海金发科技发展有限公司 Weather resistant halogen-free flame retardant ABS resin and preparation process thereof
CN101134839B (en) * 2007-09-30 2011-01-12 深圳市科聚新材料有限公司 Flame-proof glass fibre reinforced polycarbonate material and method for making same
CN101671470B (en) * 2009-10-13 2011-03-16 青岛国恩科技发展有限公司 Fire-retardant high-ductility composite material and manufacturing method thereof
CN101205358B (en) * 2007-09-30 2011-04-27 佛山市顺德区瑞能科技有限公司 Polycarbonate composition having high light reflectivity and uses thereof
CN102241881A (en) * 2010-11-30 2011-11-16 深圳市科聚新材料有限公司 Halogen-free, flame-retarding and high glowing filament resistant PC/ABS alloy and preparation method thereof
CN102337015A (en) * 2011-06-24 2012-02-01 深圳市科聚新材料有限公司 Conductive PC/ABS composite material and its preparation method
CN102344658A (en) * 2011-06-24 2012-02-08 深圳市科聚新材料有限公司 PC/ABS alloy possessing metal luster and its preparation method
CN102516738A (en) * 2011-12-14 2012-06-27 深圳市科聚新材料有限公司 Halogen-free flame-retardant and cold-resistant PC/ABS (Poly Carbonate/Acrylonitrile Butadiene Styrene) material and preparation method thereof
CN102558815A (en) * 2011-12-17 2012-07-11 铜陵市新泰电容电器有限责任公司 Modified polycarbonate material for processing of shell of capacitor of locomotive
CN102558814A (en) * 2011-12-17 2012-07-11 铜陵市新泰电容电器有限责任公司 Modified polymeric carbon ester material for preparing capacitor housing
CN102766328A (en) * 2012-07-18 2012-11-07 江苏雅泰新材料有限公司 Preparation method of PA (Polyamide)/ABS (Acrylonitrile Butadiene Styrene plastic) alloy material and single cylinder engine fuel tank cover
CN103059545A (en) * 2013-01-28 2013-04-24 浙江赛日新材料科技有限公司 Preparation method of flame retardant PC/ABS (poly carbonate/acrylonitrile butadiene styrene) alloy
CN103467957A (en) * 2013-09-02 2013-12-25 吴江市物华五金制品有限公司 Heat-resisting halogen-free flame retardant PC/ABS (Polycarbonate-Acrylonitrile-Butadiene-Styrene) plastic alloy
CN103740082A (en) * 2013-12-28 2014-04-23 重庆普利特新材料有限公司 UL94-5VA-grade high-performance flame-retardant reinforced PC (polycarbonate)/ABS (acrylonitrile butadiene styrene) blend and preparation method thereof
CN104774418A (en) * 2015-03-25 2015-07-15 黄山安达尔塑业有限公司 Cold-resistant stable ABS material and preparation method thereof
CN106751406A (en) * 2016-12-26 2017-05-31 上海锦湖日丽塑料有限公司 It is adapted to polymer blend of ultrasonic bonding and preparation method thereof
CN107118503A (en) * 2017-06-20 2017-09-01 上海凯腾汽车技术有限公司 A kind of PC/ABS plastic alloys, its preparation method and application
CN107974033A (en) * 2017-11-22 2018-05-01 孙荣华 Heat-resisting formula is blended in ABS, PC
CN114015220A (en) * 2021-11-05 2022-02-08 北方华锦化学工业股份有限公司 Modified PC/ABS alloy material and preparation method thereof
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CN101134839B (en) * 2007-09-30 2011-01-12 深圳市科聚新材料有限公司 Flame-proof glass fibre reinforced polycarbonate material and method for making same
CN101205358B (en) * 2007-09-30 2011-04-27 佛山市顺德区瑞能科技有限公司 Polycarbonate composition having high light reflectivity and uses thereof
CN101418111B (en) * 2008-11-14 2013-03-20 上海金发科技发展有限公司 Weather resistant flame retardant ABS resin and preparation process thereof
CN101418111A (en) * 2008-11-14 2009-04-29 上海金发科技发展有限公司 Weather resistant halogen-free flame retardant ABS resin and preparation process thereof
CN101671470B (en) * 2009-10-13 2011-03-16 青岛国恩科技发展有限公司 Fire-retardant high-ductility composite material and manufacturing method thereof
CN102241881A (en) * 2010-11-30 2011-11-16 深圳市科聚新材料有限公司 Halogen-free, flame-retarding and high glowing filament resistant PC/ABS alloy and preparation method thereof
CN102337015A (en) * 2011-06-24 2012-02-01 深圳市科聚新材料有限公司 Conductive PC/ABS composite material and its preparation method
CN102344658A (en) * 2011-06-24 2012-02-08 深圳市科聚新材料有限公司 PC/ABS alloy possessing metal luster and its preparation method
CN102516738A (en) * 2011-12-14 2012-06-27 深圳市科聚新材料有限公司 Halogen-free flame-retardant and cold-resistant PC/ABS (Poly Carbonate/Acrylonitrile Butadiene Styrene) material and preparation method thereof
CN102558815A (en) * 2011-12-17 2012-07-11 铜陵市新泰电容电器有限责任公司 Modified polycarbonate material for processing of shell of capacitor of locomotive
CN102558814A (en) * 2011-12-17 2012-07-11 铜陵市新泰电容电器有限责任公司 Modified polymeric carbon ester material for preparing capacitor housing
CN102766328A (en) * 2012-07-18 2012-11-07 江苏雅泰新材料有限公司 Preparation method of PA (Polyamide)/ABS (Acrylonitrile Butadiene Styrene plastic) alloy material and single cylinder engine fuel tank cover
CN103059545A (en) * 2013-01-28 2013-04-24 浙江赛日新材料科技有限公司 Preparation method of flame retardant PC/ABS (poly carbonate/acrylonitrile butadiene styrene) alloy
CN103059545B (en) * 2013-01-28 2015-08-12 宁波优美塑材有限公司 A kind of preparation method of fire retardation PC/ABS
CN103467957A (en) * 2013-09-02 2013-12-25 吴江市物华五金制品有限公司 Heat-resisting halogen-free flame retardant PC/ABS (Polycarbonate-Acrylonitrile-Butadiene-Styrene) plastic alloy
CN103740082A (en) * 2013-12-28 2014-04-23 重庆普利特新材料有限公司 UL94-5VA-grade high-performance flame-retardant reinforced PC (polycarbonate)/ABS (acrylonitrile butadiene styrene) blend and preparation method thereof
CN104774418A (en) * 2015-03-25 2015-07-15 黄山安达尔塑业有限公司 Cold-resistant stable ABS material and preparation method thereof
CN106751406A (en) * 2016-12-26 2017-05-31 上海锦湖日丽塑料有限公司 It is adapted to polymer blend of ultrasonic bonding and preparation method thereof
CN107118503A (en) * 2017-06-20 2017-09-01 上海凯腾汽车技术有限公司 A kind of PC/ABS plastic alloys, its preparation method and application
CN107974033A (en) * 2017-11-22 2018-05-01 孙荣华 Heat-resisting formula is blended in ABS, PC
WO2023020413A1 (en) * 2021-08-17 2023-02-23 金发科技股份有限公司 High-toughness flame-retardant polycarbonate alloy composition, and preparation method therefor and application thereof
CN114015220A (en) * 2021-11-05 2022-02-08 北方华锦化学工业股份有限公司 Modified PC/ABS alloy material and preparation method thereof

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