CN101028925A - Process for preparing super activated carbon - Google Patents

Process for preparing super activated carbon Download PDF

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Publication number
CN101028925A
CN101028925A CN 200610056701 CN200610056701A CN101028925A CN 101028925 A CN101028925 A CN 101028925A CN 200610056701 CN200610056701 CN 200610056701 CN 200610056701 A CN200610056701 A CN 200610056701A CN 101028925 A CN101028925 A CN 101028925A
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Prior art keywords
activated carbon
super
alkali metal
oxyhydroxide
hydroxide
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CN 200610056701
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Chinese (zh)
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张文峰
曹高萍
杨裕生
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63971 Troops of PLA
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63971 Troops of PLA
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Priority to CN 200610056701 priority Critical patent/CN101028925A/en
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Abstract

A process for preparing super activated carbon by taking alkali metal hydroxide as an activating agent. Mixing alkali metal hydroxide and a carbon-containing raw material, activating in a totally-enclosed corrosion-resistant furnace chamber, and treating tail gas by a solution washing device to remove substances such as alkali steam, spray and the like; washing and drying the discharged crude product to obtain a finished product of activated carbon; adding calcium oxide or hydroxide into the alkaline waste liquid generated in the washing treatment process, fully stirring for reaction to convert alkali metal carbonate in the waste liquid into hydroxide and calcium carbonate, precipitating and separating, and recovering and recycling the hydroxide in clear liquid, wherein the precipitate calcium carbonate is washed to be used as a byproduct.

Description

A kind of technology for preparing super-activated carbon
Technical field
The present invention relates to a kind of preparation technology's method of super-activated carbon, belong to field of fine chemical.
Background technology
The specific surface area of super-activated carbon is at 2000m 2More than/the g, even can surpass 3000m 2/ g.Because have the specific surface area of superelevation, such activated carbon adsorptive capacity is extremely strong, now has been widely used in fields such as medicine, catalysis, gas delivery and storage, the energy, saline-water reclamation, metal recovery.
The preparation method of super-activated carbon has three classes basically: physical activation method, chemical activation method, physical-chemical associating activation method.Wherein commonly used is back two kinds of activation methods.Activator commonly used has the oxyhydroxide (CN01126708.9 of basic metal, alkaline-earth metal in the chemical activation method, CN00107740.6), inorganic salts and some acids, different (the coal conversion of super-activated carbon best performance that makes as activator with alkali metal hydroxide wherein, Vol.24, No.2,2001.4:29).
Use alkali metal hydroxide as activator, the alkali vapor of generation and the alkali spittle are big to the pollution of environment, and activation produces a large amount of alkaline waste liquors when finishing the gac washing; its main component is alkaline carbonate and oxyhydroxide, and the concentration high alkalinity is strong, and directly discharging also can serious environment pollution; the sour neutral method of general employing is handled (novel charcoal material; Vol.14, No.2,1999.6); acid consumption is big; the cost height, and cause the material waste, be not suitable for large-scale production.
Summary of the invention
The object of the present invention is to provide a kind of environment-friendly type technique flow process, being used for alkali metal hydroxides such as KOH, NaOH is that activator prepares super-activated carbon.
Technical scheme of the present invention is as follows: with the carbide that is crushed to 20~200 purpose refinery cokes, coal, pitch, xylogen, shell, rubber, resin or synthon is the carbon raw material, with alkali metal hydroxides such as KOH, NaOH is activator, alkali metal hydroxide and carbon raw material are by mass ratio 0.1~1: 1~10 mixes, in the corrosion-resistant furnace chamber of totally enclosed of nitrogen atmosphere protection, activate, temperature is controlled at 400~850 ℃, and tail gas imports discharges after the scrubber tower removal wherein contains materials such as the alkali vapor and the spittle; The thick product of coming out of the stove obtains the finished product gac through washing and drying; The basic solution that the detergent active charcoal produces, the oxide compound or the oxyhydroxide that add calcium, add-on should be greater than the amount of carbanion in the solution, through abundant stirring reaction, make the alkaline carbonate in the basic solution be converted into oxyhydroxide and lime carbonate, separate the alkali metal hydroxide that retains in after the precipitation of calcium carbonate in the clear liquid and reclaim again as activator, lime deposit through water washing as byproduct.
Alkali metal hydroxide refers to solid or the solution of KOH or NaOH.
The oxide compound of calcium or oxyhydroxide refer to unslaked lime, white lime or white lime slurry, aqua calcis.
The oxide compound of calcium or the consumption of oxyhydroxide should be greater than the amounts of carbanion in the alkaline detergent solution.
The pollution in the alkali activation preparation activated carbon process can be avoided and eliminate to this method, is applicable to the large-scale production of super-activated carbon.
Description of drawings
Fig. 1 prepares the super-activated carbon process flow sheet
Embodiment
Example 1
With the refinery coke is the carbon raw material, drying is 6 hours under 120 ℃, crushing and screening goes out 100~180 orders, with KOH is activator, alkali charcoal mass ratio is 5: 1, and activation furnace adopts air hermetic electric heating ejection plate kiln, carries out priming reaction under 800 ℃ temperature, kiln tail gas imports the material filling type scrubber tower and handles, and drip washing liquid is the hydrochloric acid soln of 1mol/L in the tower; The thick product of coming out of the stove is 7~8 through the distilled water repetitive scrubbing to pH, and drying obtains the finished product gac; CaO preparation white lime slurry with 0.6 times of KOH consumption adds slurry in the basic solution of detergent active charcoal generation, through abundant stirring reaction, makes the K in the washing soln 2CO 3Be converted into KOH and CaCO 3, through precipitate and separate, KOH retains in the clear liquid, concentrates the back and reclaims cycling and reutilization, CaCO 3Precipitation is extremely neutral as byproduct through washing.

Claims (6)

1, a kind of technology for preparing super-activated carbon; it is characterized in that with alkali metal hydroxide and carbon raw material by mass ratio 0.1~1: 1~10 mixes; in the corrosion-resistant furnace chamber of totally enclosed of nitrogen atmosphere protection, activate; activation temperature is 400~850 ℃; tail gas imports discharges after the scrubber tower removal wherein contains materials such as the alkali vapor and the spittle, and the thick product of coming out of the stove obtains the finished product gac through washing, drying.
2, super-activated carbon preparation technology according to claim 1, it is characterized in that the basic solution that the detergent active charcoal produces, the oxide compound or the oxyhydroxide that add calcium, through abundant stirring reaction, make the alkaline carbonate in the basic solution be converted into oxyhydroxide and lime carbonate, separate the alkali metal hydroxide that retains in the clear liquid after the precipitation of calcium carbonate and reclaim again as activator.
3, preparation super-activated carbon technology according to claim 1 is characterized in that alkali metal hydroxide is solid or the solution of KOH or NaOH.
4, preparation super-activated carbon technology according to claim 1 is characterized in that carbon raw material is the carbide that is crushed to 20~200 purpose refinery cokes, coal, pitch, xylogen, shell, rubber, resin or synthon.
5, preparation super-activated carbon technology according to claim 1 and 2 is characterized in that the oxide compound of calcium or oxyhydroxide refer to unslaked lime, white lime or white lime slurry and aqua calcis.
6, super-activated carbon preparation technology according to claim 1 and 2 is characterized in that the amount of the consumption of the oxide compound of calcium or oxyhydroxide greater than carbanion in the alkaline detergent solution.
CN 200610056701 2006-03-03 2006-03-03 Process for preparing super activated carbon Pending CN101028925A (en)

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Cited By (29)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102153162A (en) * 2011-04-29 2011-08-17 南京大学 Application of KOH activated active carbon to removing antibiotics in water body through adsorption
CN102249227A (en) * 2011-06-13 2011-11-23 福建省龙岩龙能粉煤灰综合利用有限公司 System for preparing high-specific-surface active carbon
CN102248846A (en) * 2011-05-10 2011-11-23 李义甫 Method for preparing activated carbon block
CN102259855A (en) * 2010-05-31 2011-11-30 国家林业局竹子研究开发中心 Production method of environmentally-friendly super activated bamboo charcoal
CN102381697A (en) * 2011-07-19 2012-03-21 中国人民解放军63971部队 Method for preparing spherical carbon material
CN102583368A (en) * 2012-01-19 2012-07-18 中国科学院山西煤炭化学研究所 Method for producing active carbon by recycling waste alkali
CN101579536B (en) * 2009-07-03 2012-07-25 遵化市春雨环保设备研究所 Preparation method of an air freshener of activated carbon
CN102923702A (en) * 2012-10-10 2013-02-13 上海大学 Method for preparing active carbon from waste printed circuit board
CN103274402A (en) * 2013-06-04 2013-09-04 成都银鑫新能源有限公司 Method for preparing active carbon by using polyving akohol
CN101910370B (en) * 2007-12-28 2013-09-25 格雷特波因特能源公司 Catalytic gasification process with recovery of alkali metal from char
CN103641114A (en) * 2013-12-17 2014-03-19 中国科学院新疆理化技术研究所 Preparation method and application of petroleum coke based activated carbon with zinc oxide and aluminium oxide as templates
CN104576077A (en) * 2014-12-31 2015-04-29 江苏江大环保科技开发有限公司 Graphene/ lignin-based activated carbon preparation method and application in supercapacitors
CN104583120A (en) * 2012-07-26 2015-04-29 关西热化学株式会社 Activated carbon having large active surface area
CN104599861A (en) * 2014-12-31 2015-05-06 江苏江大环保科技开发有限公司 Preparation method of graphene/xylogen-based active carbon
CN105293491A (en) * 2015-12-01 2016-02-03 浙江大学 KOH solid activated active carbon preparation and forming method
CN105731451A (en) * 2016-02-16 2016-07-06 大连理工大学 Method for modifying petroleum-coke-based activated carbon and application of activated carbon
CN106744946A (en) * 2016-11-28 2017-05-31 北京化工大学 A kind of fruit shell carbon prepares the processing method of super-activated carbon technique and its activation waste liquid
CN107151017A (en) * 2017-05-16 2017-09-12 浙江工业大学 A kind of coal mass active carbon and preparation method and application
CN108622894A (en) * 2017-03-20 2018-10-09 北京旭阳科技有限公司 The method for preparing active carbon with high specific surface area using coke powder and/or quenching powder coal blending
CN109243857A (en) * 2018-10-24 2019-01-18 长沙理工大学 Preparation method of carbon mudstone and lignin composite activated carbon material for supercapacitor
CN109437198A (en) * 2018-12-21 2019-03-08 滑县大潮林物产有限责任公司 Supercapacitor carbon activated material cyclic utilization system
US10344231B1 (en) 2018-10-26 2019-07-09 Greatpoint Energy, Inc. Hydromethanation of a carbonaceous feedstock with improved carbon utilization
US10435637B1 (en) 2018-12-18 2019-10-08 Greatpoint Energy, Inc. Hydromethanation of a carbonaceous feedstock with improved carbon utilization and power generation
US10464872B1 (en) 2018-07-31 2019-11-05 Greatpoint Energy, Inc. Catalytic gasification to produce methanol
US10618818B1 (en) 2019-03-22 2020-04-14 Sure Champion Investment Limited Catalytic gasification to produce ammonia and urea
CN113120924A (en) * 2019-12-31 2021-07-16 中国石油化工股份有限公司 Recovery method of alkali activator for preparing activated carbon
CN113181908A (en) * 2021-05-10 2021-07-30 中国矿业大学 Preparation of high-activity Ru/C catalyst and application of catalyst in aspect of catalytic hydrogenolysis
CN114275781A (en) * 2020-11-18 2022-04-05 北京科技大学 Method for preparing porous carbon material by regenerating strong base activated biomass raw material
CN115784227A (en) * 2022-11-07 2023-03-14 河南农业大学 Method for preparing porous carbon from agriculture and forestry biomass

Cited By (37)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101910370B (en) * 2007-12-28 2013-09-25 格雷特波因特能源公司 Catalytic gasification process with recovery of alkali metal from char
CN101579536B (en) * 2009-07-03 2012-07-25 遵化市春雨环保设备研究所 Preparation method of an air freshener of activated carbon
CN102259855A (en) * 2010-05-31 2011-11-30 国家林业局竹子研究开发中心 Production method of environmentally-friendly super activated bamboo charcoal
CN102153162A (en) * 2011-04-29 2011-08-17 南京大学 Application of KOH activated active carbon to removing antibiotics in water body through adsorption
CN102153162B (en) * 2011-04-29 2013-10-09 南京大学 Application of KOH activated active carbon in removing antibiotics in water body through adsorption
CN102248846A (en) * 2011-05-10 2011-11-23 李义甫 Method for preparing activated carbon block
CN102249227A (en) * 2011-06-13 2011-11-23 福建省龙岩龙能粉煤灰综合利用有限公司 System for preparing high-specific-surface active carbon
CN102249227B (en) * 2011-06-13 2013-01-23 福建省龙岩龙能粉煤灰综合利用有限公司 System for preparing high-specific-surface active carbon
CN102381697A (en) * 2011-07-19 2012-03-21 中国人民解放军63971部队 Method for preparing spherical carbon material
CN102583368A (en) * 2012-01-19 2012-07-18 中国科学院山西煤炭化学研究所 Method for producing active carbon by recycling waste alkali
CN104583120A (en) * 2012-07-26 2015-04-29 关西热化学株式会社 Activated carbon having large active surface area
CN104583120B (en) * 2012-07-26 2020-12-25 关西热化学株式会社 Activated carbon with high active surface area
CN102923702A (en) * 2012-10-10 2013-02-13 上海大学 Method for preparing active carbon from waste printed circuit board
CN103274402B (en) * 2013-06-04 2016-01-20 成都银鑫新能源有限公司 Polyvinyl alcohol is utilized to prepare the method for gac
CN103274402A (en) * 2013-06-04 2013-09-04 成都银鑫新能源有限公司 Method for preparing active carbon by using polyving akohol
CN103641114A (en) * 2013-12-17 2014-03-19 中国科学院新疆理化技术研究所 Preparation method and application of petroleum coke based activated carbon with zinc oxide and aluminium oxide as templates
CN103641114B (en) * 2013-12-17 2015-11-18 中国科学院新疆理化技术研究所 The Synthesis and applications of the refinery coke matrix activated carbon being template with zinc oxide and aluminum oxide
CN104576077A (en) * 2014-12-31 2015-04-29 江苏江大环保科技开发有限公司 Graphene/ lignin-based activated carbon preparation method and application in supercapacitors
CN104599861A (en) * 2014-12-31 2015-05-06 江苏江大环保科技开发有限公司 Preparation method of graphene/xylogen-based active carbon
CN105293491A (en) * 2015-12-01 2016-02-03 浙江大学 KOH solid activated active carbon preparation and forming method
CN105293491B (en) * 2015-12-01 2017-09-29 浙江大学 A kind of activated carbon of KOH solids activation is prepared and forming method
CN105731451A (en) * 2016-02-16 2016-07-06 大连理工大学 Method for modifying petroleum-coke-based activated carbon and application of activated carbon
CN106744946B (en) * 2016-11-28 2019-04-26 北京化工大学 A kind of shell carbon prepares the processing method of super-active carbon technique and its activation waste liquid
CN106744946A (en) * 2016-11-28 2017-05-31 北京化工大学 A kind of fruit shell carbon prepares the processing method of super-activated carbon technique and its activation waste liquid
CN108622894A (en) * 2017-03-20 2018-10-09 北京旭阳科技有限公司 The method for preparing active carbon with high specific surface area using coke powder and/or quenching powder coal blending
CN107151017A (en) * 2017-05-16 2017-09-12 浙江工业大学 A kind of coal mass active carbon and preparation method and application
US10464872B1 (en) 2018-07-31 2019-11-05 Greatpoint Energy, Inc. Catalytic gasification to produce methanol
CN109243857A (en) * 2018-10-24 2019-01-18 长沙理工大学 Preparation method of carbon mudstone and lignin composite activated carbon material for supercapacitor
US10344231B1 (en) 2018-10-26 2019-07-09 Greatpoint Energy, Inc. Hydromethanation of a carbonaceous feedstock with improved carbon utilization
US10435637B1 (en) 2018-12-18 2019-10-08 Greatpoint Energy, Inc. Hydromethanation of a carbonaceous feedstock with improved carbon utilization and power generation
CN109437198A (en) * 2018-12-21 2019-03-08 滑县大潮林物产有限责任公司 Supercapacitor carbon activated material cyclic utilization system
US10618818B1 (en) 2019-03-22 2020-04-14 Sure Champion Investment Limited Catalytic gasification to produce ammonia and urea
CN113120924A (en) * 2019-12-31 2021-07-16 中国石油化工股份有限公司 Recovery method of alkali activator for preparing activated carbon
CN114275781A (en) * 2020-11-18 2022-04-05 北京科技大学 Method for preparing porous carbon material by regenerating strong base activated biomass raw material
CN114275781B (en) * 2020-11-18 2023-11-24 北京科技大学 Method for preparing porous carbon material by regenerating alkali activated biomass raw material
CN113181908A (en) * 2021-05-10 2021-07-30 中国矿业大学 Preparation of high-activity Ru/C catalyst and application of catalyst in aspect of catalytic hydrogenolysis
CN115784227A (en) * 2022-11-07 2023-03-14 河南农业大学 Method for preparing porous carbon from agriculture and forestry biomass

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Application publication date: 20070905