CN101008135A - Differential cloth-feeding sewing machine - Google Patents

Differential cloth-feeding sewing machine Download PDF

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Publication number
CN101008135A
CN101008135A CNA2007100047205A CN200710004720A CN101008135A CN 101008135 A CN101008135 A CN 101008135A CN A2007100047205 A CNA2007100047205 A CN A2007100047205A CN 200710004720 A CN200710004720 A CN 200710004720A CN 101008135 A CN101008135 A CN 101008135A
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China
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making
size
data
make
interval
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CN101008135B (en
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镰仓新治
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Juki Corp
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Juki Corp
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B27/00Work-feeding means
    • D05B27/10Work-feeding means with rotary circular feed members
    • D05B27/16Work-feeding means with rotary circular feed members with differential feed motions
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/04Sewing machines having electronic memory or microprocessor control unit characterised by memory aspects
    • D05B19/10Arrangements for selecting combinations of stitch or pattern data from memory ; Handling data in order to control stitch format, e.g. size, direction, mirror image
    • D05B19/105Physical layout of switches or displays; Switches co-operating with the display
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/12Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
    • D05B19/16Control of workpiece movement, e.g. modulation of travel of feed dog

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The invention provides a differential feeding cloth sewing machine for generating sewing data easily. The differential feeding cloth sewing machine 1 has independent outspread function except proportion outspreas, having a independent proportion select key 46 for selecting ratio any one of proportion outspread process or independently process, setting simply input for each size when doing size outspread. Moreover, setting input value of basic size changing picture displayed by a basic size changing key 43 for changing basic size to any one of length unit and ratio unit, so can simply set input.

Description

Differential cloth-feeding sewing machine
Technical field
The present invention relates to a kind of differential cloth-feeding sewing machine.
Background technology
In the past, in the cloth feed amount of last cloth and following cloth, difference is set and make, carry out what is called and put together in the differential cloth-feeding sewing machine of making, the suture site is divided into a plurality of intervals (step) of making in order, and can be to respectively making interval this interval siding-to-siding block length and the amount of putting together set arbitrarily, can register having set a plurality of tailoring pattern data of making needed various parameters that comprise each the interval siding-to-siding block length and the amount of putting together simultaneously, and be stored to (for example, with reference to patent documentation 1) in the internal storage device.
At this, " put together and make " and be meant, for example when the part of the three-dimensional shapes such as shoulder mouth of the sleeve of making western-style clothes, by making in the dress material that two superimposed makes cloth feed amount as the dress material (going up the dress material of cloth, sleeve side) in the outside more than cloth feed amount as inboard dress material (dress material of following cloth, clothing body side), and the dress material that makes the outside has the situation that surplus ground is made, " amount of putting together " is meant, the difference of the last cloth of an average pin (stitching, a spacing) and the cloth feed amount of following cloth.
In described differential cloth-feeding sewing machine, for example under the situation of last sleeve, set manyly more to sleeve top part, the amount of putting together more, on the contrary, divide to the sleeve bottom more and reduce the amount of putting together more,, can make three-dimensional more clothes with retractility by making like this.
In addition, owing to can be with (for example corresponding to each interval siding-to-siding block length of once registration or the amount of putting together, size or number number parameter that change, with respectively make multiplier value that the length of an interval degree multiplies each other or variable value etc.) store in the internal storage device as a series of pattern, so by this pattern being proposed in the storage device once more internally and predetermined parameter being multiply by multiplying power etc., thereby can when making the clothes of same design and different size (number number), easily carry out the action of putting together of identical patterns.
Patent documentation 1: TOHKEMY 2002-542910 communique
, for the western-style clothes class, need the specification (for example, No. 5, No. 6, No. 7 ...) by interim setting, the size that changes each several part with same design is made, and adopts the method for classification to make all the time.
At this, so-called " classification " is meant, for example, be under the situation of reference dimension with No. 5, employing is suitable for the value of tailoring pattern data of No. 5 sizes of the design of this clothes, and for other size, for be applicable to this reference dimension i.e. regulation parameter in No. 5 the tailoring pattern data, number every rising of number once for example adds 3mm at every turn and adjusts.In addition, when number number reduces, subtract 3mm on the contrary at every turn and adjust.Thus, can carry out making by tailoring pattern data corresponding to a plurality of sizes.
Yet, in the existing differential cloth-feeding sewing machine shown in the above-mentioned patent documentation 1, based on carrying out size by the side-play amount between the size of respectively making the interval adjacency of setting when launching, because this siding-to-siding block length changes above-mentioned side-play amount, so the inconsistent problem of siding-to-siding block length with the tailoring pattern of reality occurred.In addition, owing to can't set side-play amount, so (between the siding-to-siding block length of actual clothes) produces the problem of the error of siding-to-siding block length when having occurred that size is launched by each size.In addition, owing to can be only set input, so occurred must be manually to be recalculated as the problem of mm unit under situation about setting with ratio (%) unit with the mm unit of respectively making the length of an interval degree.And then, because the reference dimension of size when launching is fixed, so for example occurred can't be by making batch change reference dimension etc., according to the various sewing conditions problem of corresponding (setting) flexibly.
Summary of the invention
The object of the present invention is to provide a kind of differential cloth-feeding sewing machine that can make corresponding to the clothes of various requirement.
In order to solve described problem, technical scheme one described invention is a kind of differential cloth-feeding sewing machine, its according to each is made interval determine make length and the amount of putting together is made, and changing the described length of making of respectively making the interval by each suit length makes, it is characterized in that, possess: make mechanism (2), it is put together and makes; Data stocking mechanism (10c), it stores at reference dimension has determined that each describedly makes the interval reference data of making length and determined each described independent data of revising of making the interval side-play amount of making length with described reference dimension; Size Selection mechanism (20), the size that its selection is made; And controlling organization (10), its control is described makes mechanism and makes corresponding to the putting of selecting together of size carrying out, described data stocking mechanism stores other described independent data of revising by each size, and, described controlling organization has the independent function of launching, this independently launches function when selecting size, based on the independent data of revising of described reference data and described selection size, obtain be used to make described make mechanism put together make each make the interval length of making.
Technical scheme two described inventions are characterised in that, in technical scheme one described differential cloth-feeding sewing machine, described data stocking mechanism stores has determined each general between the size of adjacency described ratio correction data of making the interval side-play amount of making length, and, described controlling organization has ratio and launches function, this ratio is launched function when selecting size, based on described reference data with in the general ratio correction data of described each size, obtain be used to make described make mechanism put together make each make the interval length of making, and possesses expansion selection mechanism (10,46), it selects input to carry out making based on described independent putting together of which of launching function and described ratio expansion function.
Technical scheme three described inventions are characterised in that, in technical scheme one or technical scheme two described differential cloth-feeding sewing machines, the reference dimension change mechanism (10,43) that possesses the change of input reference size, described controlling organization is when changing reference dimension from the input of described reference dimension change mechanism, and carrying out will be based on the control as new reference dimension of described reference data, the described independent arbitrary dimension of revising data or described ratio correction data and launching.
Technical scheme four described inventions are characterised in that, in the described differential cloth-feeding sewing machine of in technical scheme one~technical scheme three each, described side-play amount can be used as: described reference dimension respectively make the length of an interval degree, with the difference of making the length of an interval degree (mm) of making each interval size corresponding to this and set input.
Technical scheme five described inventions are characterised in that, in the described differential cloth-feeding sewing machine of in technical scheme one~technical scheme three each, described side-play amount can be used as: described reference dimension respectively make the length of an interval degree, with the rate value of making the length of an interval degree (%) of making each interval size corresponding to this and set input.
(invention effect)
According to technical scheme one described invention, store by each size at the data stocking mechanism and else independently to revise data.In addition, as if the size of selecting by size Selection mechanism to make, the independent function of launching of then utilizing controlling organization and being possessed based on the reference data that stores in the data stocking mechanism with select the independent data of revising of size, is made mechanism and is carried out the control of putting together and making.That is, can individually set and the interval corresponding side-play amount of making the interval of respectively making of reference dimension each size.Thus, in change during size, can set arbitrarily with respect to respectively make interval reference dimension make siding-to-siding block length other size make siding-to-siding block length.Therefore, can the flexible corresponding various siding-to-siding block lengths of making, can make clothes corresponding to various requirement.
According to technical scheme two described inventions, except can obtain with the same effect of technical scheme one described invention, and then, because controlling organization possesses expansion selection mechanism, so can select to carry out to launch function and above-mentioned independent putting together of which of launching function made based on ratio, aforementioned proportion launches function to be made based on reference data with in the general ratio correction data of each size and makes mechanism and put together and make.Therefore, for example, owing to can set the side-play amount that change in size causes more flexibly, so can make further clothes corresponding to various requirement to the length of an interval degree of respectively making of reference dimension.
According to technical scheme three described inventions, except can obtain with the same effect of technical scheme one or technical scheme two described inventions, and then differential cloth-feeding sewing machine possesses reference dimension change mechanism.That is, when changing reference dimension from the input of reference dimension change mechanism, utilizing controlling organization to carry out will be based on the control as new reference dimension of reference data, the independent arbitrary dimension of revising data or ratio correction data and launching.That is, in the arbitrary dimension that launches based on reference data, independent correction data or ratio correction data, be sized to new reference dimension from the input of reference dimension change mechanism.In addition, the interval length of making of respectively making of this new reference dimension becomes new reference data.Thus, can make clothes corresponding to more various requirement.
According to technical scheme four described inventions, except can obtain with technical scheme one~technical scheme three in the same effect of each described invention, and then differential cloth-feeding sewing machine can be made the length of an interval degree with respect to the correspondence of each size of respectively making the length of an interval degree of reference dimension with mm unit input.Therefore, can easily set side-play amount corresponding to various requirement.
According to technical scheme five described inventions, except can obtain with technical scheme one~technical scheme four in the same effect of each described invention, and then, differential cloth-feeding sewing machine can respectively making the length of an interval degree, import as side-play amount with rate value of making the length of an interval degree of making each interval size corresponding to this reference dimension when setting Input Offset Value.In addition, differential cloth-feeding sewing machine is in setting when input of carrying out described side-play amount, can select this input value be for respect to the difference of respectively making the length of an interval degree of reference dimension, or be rate value.Therefore, when setting this deviant of input, do not need to be scaled either party's unit, so improved operating efficiency.
Description of drawings
Fig. 1 is the stereogram of differential cloth-feeding sewing machine of the present invention;
Fig. 2 be around the last cloth feeding mechanism portion of differential cloth-feeding sewing machine of the present invention enlarged drawing, be the enlarged drawing of the II portion of Fig. 1;
Fig. 3 is the schematic diagram of the major part structure of expression differential cloth-feeding sewing machine of the present invention;
Fig. 4 be the expression differential cloth-feeding sewing machine of the present invention electrical structure block diagram;
Fig. 5 is the key diagram of an example of the editing pictures of expression differential cloth-feeding sewing machine of the present invention;
Fig. 6 is the key diagram of an example (step detailed picture) of the editing pictures of expression differential cloth-feeding sewing machine of the present invention;
Fig. 7 is the key diagram of an example (rank value setting picture) of the editing pictures of expression differential cloth-feeding sewing machine of the present invention;
Fig. 8 is the key diagram of an example (reference dimension change picture) of the editing pictures of expression differential cloth-feeding sewing machine of the present invention;
Fig. 9 is the key diagram of an example (pattern setting picture) of the editing pictures of expression differential cloth-feeding sewing machine of the present invention;
Figure 10 is the key diagram of an example (storage switch data list picture) of the editing pictures of expression differential cloth-feeding sewing machine of the present invention;
Figure 11 is the key diagram of an example (separate proportional selects to eject picture) of the editing pictures of expression differential cloth-feeding sewing machine of the present invention;
Figure 12 is that expression launches the tables of data that (the independent expansion) handles an example of the tailoring pattern data that generate by the size of present embodiment;
Figure 13 is illustrated in the reference dimension of Figure 12 when No. 5 are altered to No. 6, launches the tables of data of an example that (the independent expansion) handles the tailoring pattern data of regeneration by size;
Figure 14 is that expression launches the tables of data that (ratio expansion) handles an example of the tailoring pattern data that generate by the size of present embodiment.
Among the figure: 1-differential cloth-feeding sewing machine; 2-make drive division (making mechanism); 3-upward cloth feeding mechanism portions; 4-following cloth feeding mechanism portion; Portion of 5-pin mechanism; 10-control part (controlling organization, reference dimension change mechanism, expansion selection mechanism); 10a-MPU; 10b-ROM; 10c-RAM (data stocking mechanism); 10d-EEPROM; 11-upward work feed motors; 11a, 12a, 13a, 14a-drive circuit; 12-following work feed motor; 13-electrical motor of sewing machine; 14-line tension solenoid; 15-Sewing machines starter pedal; 15a, 17a, 18a-input circuit; 16-guidance panel; 17-accessory pedal; 18-step change-over switch; 31,32,33,34,35,36,37,38-interval figure; The detailed key of 40-step; 41-mode key; 42-rank value (side-play amount) setting key; 43-reference dimension change key (reference dimension change mechanism); 44-set unit to change key; 45-storage switch key; 46-separate proportional options button; 60,65,70-reference data; 61~64,66~69-independent data of revising; 71-ratio correction data; 110-following work feed band; 120-upward work feed bands; 130-shank; 131-eedle.
The specific embodiment
Below, based on Fig. 1~Figure 11 embodiments of the present invention are described.
The differential cloth-feeding sewing machine 1 of present embodiment, on the cloth feed amount separately by cloth on making and following cloth the Sewing machines that difference is put together and made is set, for example, be used for the clothing body dress material of cloth down of conduct relatively, to the making of stitching etc. of putting together as the sleeve dress material of last cloth.
At this, the direction that eedle 131 described later is moved up and down is defined as Y direction (above-below direction), to be defined as X-direction (fore-and-aft direction) with a direction of its quadrature, will be defined as Z-direction (left and right directions) with the direction of Y direction and X-direction both sides quadrature.
At first, in conjunction with Fig. 1, Fig. 2 the mechanical structure of differential cloth-feeding sewing machine 1 is described.
As shown in Figure 1 and Figure 2, differential cloth-feeding sewing machine 1 has: with the cloth feed amount of regulation carry to go up cloth last cloth feeding mechanism portion 3, with the cloth feed amount of regulation carry the following cloth feeding mechanism portion 4 of cloth down, portion of pin mechanism 5 that the last cloth that transports with the cloth feed amount of stipulating respectively and following cloth are made etc.
By cloth feeding mechanism portion 3 on this, down cloth feeding mechanism portion 4 and portion of pin mechanism 5 constitute as differential cloth-feeding sewing machine 1 make mechanism make drive division 2.
Last cloth feeding mechanism portion 3 by described later go up work feed motor 11, via transmission such as not shown pulley on this rotatablely moving of work feed motor 11 and on driven work feed band 110 etc. constitute.And, along with the driving of last work feed band 110, on the direction of the arrow A of the X-direction of Fig. 2, carrying cloth.
Following cloth feeding mechanism portion 4 is by work feed motor 12 down described later, driven time work feed band 120 etc. constitute via rotatablely moving of this time of transmissions work feed motor 12 such as not shown pulley.And, along with the down driving of work feed band 120, cloth under on the direction of the arrow A of the X-direction of Fig. 2, carrying.
Portion of pin mechanism 5 is by electrical motor of sewing machine 13 described later, along with the rotation of this electrical motor of sewing machine 13 drives and the shank 130, the dismounting that move up and down are arranged on the eedle 131 on the shank 130 etc. freely and constitute.And, by cloth and following cloth in machine line (the omitting diagram) stitching of supplying with via eedle 131 grades.
(electrical system of differential cloth-feeding sewing machine)
Secondly, the electrical structure to differential cloth-feeding sewing machine 1 describes.
As shown in Figure 3, Figure 4, differential cloth-feeding sewing machine 1 possesses: the last work feed motor 11 of work feed band 110 in the driving; Work feed motor 11 on this is transported drive circuit 11a from the drive control signal of control part 10 described later; Drive the following work feed motor 12 of work feed band 120 down; This time work feed motor 12 is transported drive circuit 12a from the drive control signal of control part 10 described later; Drive the electrical motor of sewing machine 13 of shank 130; This electrical motor of sewing machine 13 is transported drive circuit 13a from the drive control signal of control part 10 described later; Not shown machine line is applied the line tension solenoid 14 of tension force; This line tension solenoid 14 is transported drive circuit 14a from the drive control signal of control part 10 described later; The Sewing machines starter pedal 15 of operation differential cloth-feeding sewing machine 1; To flow to the input circuit 15a of control part 10 described later based on the drive input signal of the situation of having operated this Sewing machines starter pedal 15; The accessory pedal 17 of operation differential cloth-feeding sewing machine 1; To flow to the input circuit 17a of control part 10 described later based on the drive input signal of the situation of having operated this accessory pedal 17; The step change-over switch 18 of operation differential cloth-feeding sewing machine 1; To flow to the input circuit 18a of control part 10 described later based on the drive input signal of the situation of having operated this step change-over switch 18; By the display unit that shows various configuration switchs etc. with based on the coordinate of the various configuration switchs that touch indication and the guidance panel 16 that the touch panel of detection position signal constitutes; And the control part 10 that carries out the action processing controls of above-mentioned each structure as controlling organization.
Last work feed motor 11 is based on the operation of Sewing machines starter pedal 15, and based on the drive control signal that sends via drive circuit 11a from control part 10 described later (MPU10a) and be driven control.And last work feed motor 11 drives based on this drive controlling and carries the last work feed band 110 of going up cloth.In addition, following work feed motor 12 is based on the operation of Sewing machines starter pedal 15, and based on the drive control signal that sends via drive circuit 12a from control part 10 described later (MPU10a) and be driven control.And following work feed motor 12 drives based on this drive controlling and carries the following work feed band 120 of cloth down.
So, reach work feed band 120 down, go up cloth with the cloth feed amount conveying of stipulating separately and reach cloth down, thereby make by last work feed band 110.At this, make more than the cloth feed amount of following cloth by the cloth feed amount that makes cloth, can put together and go up cloth.That is, the cloth feed amount by changing cloth up and down poor can be regulated the amount of putting together, and the cloth feed amount that makes cloth more can increase the amount of putting together more more than the cloth feed amount of descending cloth.
Electrical motor of sewing machine 13 is based on the operation of Sewing machines starter pedal 15, and based on from control part 10 described later (MPU10a) via the drive control signal that drive circuit 13a sends, make not shown machine spindle rotation.This machine spindle is via rotation motion being changed to reciprocating mapping device and shank 130 bindings.And, if make the machine spindle rotation by electrical motor of sewing machine 13, then shank 130 moves back and forth, and follows the motion of this shank 130, the eedle 131 that is arranged at the front end of shank 130 moves back and forth, and makes the driving of handling the needle of sewn object (go up cloth and reach cloth down).
Line tension solenoid 14 is clamping lines and line is applied the drive source of the not shown clamping part of tension force, based on the drive control signal that sends via drive circuit 14a from control part 10 described later (MPU10a) and move, thus to applied the tension force of prescribed level by the line of this line clamping part clamping.
Sewing machines starter pedal 15 is operating pedals that the operator is used to operate differential cloth-feeding sewing machine 1.Sewing machines starter pedal 15 is transformed to the input circuit 15a of the signal of telecommunication via the action that will operate starter pedal 15, will corresponding to the operator to starting, the actuating speed of enter into operation, the amount of entering into of pedal, instruction such as stop and exporting to control part 10 described later (MPU10a) as drive input signal, thereby drive differential cloth-feeding sewing machine 1.
Accessory pedal 17 is tread portion of the setting value of operator's put amount data relevant with the amount of putting together of being used to change differential cloth-feeding sewing machine 1.Accessory pedal 17 is transformed to the input circuit 17a of the signal of telecommunication via the action that will operate accessory pedal 17, to export to control part 10 described later (MPU10a) to the alteration command of the setting value of the amount of putting together the data of enter into operation, the amount of entering into of pedal as drive input signal corresponding to the operator, thereby change the setting value of the amount of putting together the data of differential cloth-feeding sewing machine 1.
It can be the axis swing with the axle of regulation that this accessory pedal 17 is set to.And, accessory pedal 17 to control part 10 output by the swing under the effect of preceding stepping on cause on the occasion of the quantitative change of putting together more be worth and the quantitative change of putting together of the negative value that caused by the swing under the post legged effect more is worth.In addition, the technology relevant with the change of the accessory pedal 17 effect amount of putting together down is to have technique known now, so be not described in detail in this.
Step change-over switch 18 is switches of making step that the operator is used for switching the tailoring pattern data described later of differential cloth-feeding sewing machine 1, can be operated with knee by the operator.Step change-over switch 18 is transformed to the input circuit 18a of the signal of telecommunication via the action that will operate change-over switch 18, to export to control part 10 described later (MPU10a) as drive input signal corresponding to the instruction that the operator is switched the step of the operation of change-over switch 18, and the step of making of tailoring pattern data in the differential cloth-feeding sewing machine 1 is switched to next and makes step.
Guidance panel 16 is by constituting as display unit such as the LCD of indication mechanism and the touch panel as input mechanism that is arranged at the surface of display unit.
In display unit, show from control part 10 described later (MPU10a) output various and make information (for example, relevant with the tailoring pattern data make amount of separation (go up cloth feed amount, cloth feed amount) down, line tension (clamp), by respectively making interval amount of setting of putting together or siding-to-siding block length, making the display graphics (interval figure) in interval etc. with diagrammatic representation) or various switch (configuration switch, input switch, console switch) etc. (with reference to Fig. 5~Figure 11).
In addition, so-called " making the interval " be meant, is divided into each interval in a plurality of intervals with making regional body, respectively makes the interval and can set the siding-to-siding block length or the amount of putting together respectively independently.
In addition, in the display unit of present embodiment, for example demonstration is editing pictures (with reference to Fig. 5), step detailed picture (with reference to Fig. 6), deviant setting picture (with reference to Fig. 7), reference dimension change picture (with reference to Fig. 8), pattern setting picture (with reference to Fig. 9), storage switch data list picture (with reference to Figure 10), separate proportional selection ejection picture various setting pictures described later such as (with reference to Figure 11).
Touch panel detects according to coordinates such as induction, magnetostriction type, pressure sensitive and reads the coordinate that principle touches indication, and detected coordinate is exported to control part 10 described later (MPU10a) as position signalling via wired or wireless circuit.
Promptly, guidance panel 16 will be imported indication and export to control part 10 described later, and described input indication is by making: the positional information of the various switches that when showing various information and data etc., in the display unit of guidance panel 16, show, with in touch panel by touching corresponding input of positional information of indicating detected coordinate.
For example, in guidance panel 16, via not shown setting value enter key, as the setting value of tailoring pattern of expectation, carry cloth last cloth feed amount, carry cloth down following cloth feed amount, go up cloth feed amount with respect to the differential amount of following cloth feed amount promptly the amount of putting together, respectively make the input of making the data that length etc. is correlated with in the step.Various data after the input, various setting values etc. are output to control part 10, store among the EEPROM10d described later as the tailoring pattern data.
In addition, in guidance panel 16, select enter key, be used to select input indication with the corresponding tailoring pattern data of expecting of tailoring pattern via not shown tailoring pattern.The input indication that is pressed and carries out according to this selection enter key is exported to control part 10 corresponding to the selection signal (pressing signal) of this selection enter key.And control part 10 is specific and select the tailoring pattern data of expectation from a plurality of tailoring pattern data of storing among ROM10b or EEPROM10d based on this selection signal.
So various input data that are transfused to via guidance panel 16 and input indication are exported to control part 10 described later.
Control part 10 possesses MPU (Micro processor Unit) 10a, ROM (Read Only Memory) 10b, RAM (Random Access Memory) 10c, EEPROM (the Electrically Erasable and Programmable ROM) 10d as microcomputer, is configured in the Denso case 20 of differential cloth-feeding sewing machine 1.
MPU10a is according to from the drive input signal of Sewing machines starter pedal 15 input, from the various signals and the data of guidance panel 16 inputs, the various control programs of using according to the differential cloth-feeding sewing machine of in ROM10b, storing and the action of each one of centralized Control Sewing machines, its result is stored in the working region in the RAM10c, and make each action of Sewing machines, or the generation video data, in guidance panel 16 (display unit), show.Then, the result of storing among the RAM10c is stored among the EEPROM10d.So, MPU10a possesses the function of driving that control constitutes the various actuators of differential cloth-feeding sewing machine 1, also possesses the function of carrying out the control relevant with the demonstration of guidance panel 16 (display unit) simultaneously.
In ROM10b, write and store with the control program of differential cloth-feeding sewing machine 1, control data, variously make relevant data.Especially, ROM10b stores as stocking mechanism: with by the relevant amount of putting together the data of a plurality of amounts of putting together of making of being used for putting together of making that step sets with contain a plurality of tailoring pattern data of making length data that length is correlated with of making of making step with this.
In RAM10c, be provided with various working storage sum counters etc., use as making the working region in the action, the selection of tailoring pattern data is handled, the demonstration relevant with the tailoring pattern data handled, make various data that processing is correlated with etc. and temporarily be stored among the RAM10c with putting together.
In EEPROM10d, store setting value (for example, make amount of separation, cloth feed amount, make length, the amount of putting together, line tension etc.) of the various sewing conditions of setting corresponding to making step etc.Especially, EEPROM10d stores as stocking mechanism: with via guidance panel 16 input by the relevant amount of putting together the data of a plurality of amounts of putting together of making of being used for putting together of making that step sets and contain a plurality of tailoring pattern data of making length data that length is correlated with of making of making step with this.And then, in EEPROM10d, store about reference dimension determine respectively make the interval reference data of making length and with described reference dimension determine that respectively making the independent of the interval side-play amount of making length revises data (aftermentioned), and play a role as the data stocking mechanism in the present embodiment.
At this, so-called " tailoring pattern data " be meant, by being used to make as the stitch data of making drive division 2 actions of making mechanism, corresponding to the view data of the display graphics of tailoring pattern data, being used for the data that the pattern particular data etc. of specific tailoring pattern data constitutes.
" stitch data " be the last cloth feed amount that carry to go up cloth, carry cloth down following cloth feed amount, the amount of putting together, make length (with reference to Figure 12~Figure 14), line tension etc. make in order to put together and need with make relevant numeric data.
" view data " be shown in Fig. 5~shown in Figure 8 guidance panel 16 display frame substantial middle, with the relevant data of display graphics of the sleeve shape of imitation circular.In the present embodiment, constituted display graphics 30 by eight interval figures 31~38 making step (making the interval) corresponding to eight.
" pattern particular data " is the data that are used for the tailoring pattern data of certain desired from a plurality of tailoring pattern data, is the tailoring pattern data number corresponding with these specific tailoring pattern data or pattern name data etc.
And, control part 10 constitutes the drive controlling of making each one of making drive division 2 of mechanism as above-mentioned, makes with corresponding the putting of selecting by the operation of the size Selection key 20 (size Selection mechanism) that shows in guidance panel 16 together of size carrying out.Control part 10 possesses ratio and launches function (aftermentioned), this function is when selecting size by size Selection key 20, based on described reference dimension be common to the ratio correction data (aftermentioned) of described each size, obtain be used to make described make mechanism put together make respectively make the interval length of making.
And then, control part 10 in the present embodiment possesses the independent function (aftermentioned) of launching, this function is when selecting size via guidance panel 16, based on the tailoring pattern data (reference data) of said reference size with corresponding to these independent data of revising of selecting size, make and make drive division 2 and put together and make.
In addition, it is hierarchical processing that control part 10 in the present embodiment carries out size expansion processing by any method of launching in function or ratio expansion function selection in separate proportional selection ejection picture described later (with reference to Figure 11), independent, and control, make and make the revisal action of drive division 2 execution based on the tailoring pattern data of each size that obtains by this hierarchical processing.That is, whether control part 10 possesses the input selected and carries out based on above-mentioned independent any the expansion selection mechanism of putting together and making that function and described ratio are launched function that launches.
In addition, control part 10 carries out following control, promptly, if by pushing reference dimension change key 43, based on the input change reference dimension from the reference dimension change picture (with reference to Fig. 8) that shows, then the size arbitrarily that will launch based on reference data, independent correction data or described ratio correction data is as new reference dimension.
In addition, in the present embodiment, as being used for the rank value (side-play amount) that size is launched, except can be (for example with long measure, [mm]) set input with respect to the variable value of respectively making interval siding-to-siding block length in the reference dimension, can also set input with ratio unit [%] with respect to the siding-to-siding block length of reference dimension.
(data of control part are handled)
At this, be that hierarchical processing describes to the size expansion processing of being carried out at control part 10 in the present embodiment.
Usually, the interim definite size of clothes is (for example, 5,6, No. 7 ...), described reference data is suitable for i.e. No. 5 the setting value of size of standard.At this moment, in order to carry out, (in the present embodiment, only be the object of correction with " siding-to-siding block length " for a part of parameter of reference data corresponding to the making of other size, but also the more parameter that each size need be able to be revised is as object), be called the correcting process of " classification ".
At this, so-called " classification " is meant, in each size (for example, No. 4, No. 5, No. 6 ...) in, for example, with No. 5 during as reference dimension, respectively make interval siding-to-siding block length with respect to what promptly set in No. 5 in reference dimension, will be according to other each size (for example, No. 4, No. 6 ...) suitably increase and decrease and the correction value that obtains as new parameter, thus other size is launched the processing of (size expansion).
Promptly, the expression that is applicable to the reference data of the size (reference dimension) that becomes benchmark and be suitable for revising on each size ground is respectively made interval siding-to-siding block length value each size the correction data (in the present embodiment, comprise ratio correction data and independent any of data revised) record in EEPROM10d or the not shown external record mechanism, from these stocking mechanisms, propose as required, generation is applicable to the parameter of desired size, makes thus.
As mentioned above, in the tailoring pattern data, the four corner of making is divided into a plurality of intervals of making, to each interval siding-to-siding block length of setting.Therefore, in control part 10, with respect to the correction data of each size, can described all make in interval 31~38 and individually set correction value.
Secondly, based on Figure 12~Figure 14, the ratio of present embodiment is launched function describe.
So-called " ratio expansion function " is meant, to the side-play amount of respectively making interval siding-to-siding block length of the correspondence between adjacent size, general value is that ratio correction data are carried out the function that size is launched between each size of use adjacency.
Particularly, for example shown in Figure 14, establishing reference dimension is No. 5, (for example make the interval with a certain, when the side-play amount of step 1) was made as 1mm, MPU10a made to make with it according to the every rising 1 of number number and interval corresponding makes interval siding-to-siding block length and increase 1mm equally and carry out size and launch, on the contrary, number every decline 1 of number makes makes the interval corresponding interval siding-to-siding block length made from it and reduces 1mm, carries out the size expansion with the method.
So-called " ratio correction data " are meant, are respectively making in the interval, and the value of public use between each size of adjacency is the numeric data of the variable value of making interval siding-to-siding block length of correspondence between the size of adjacency.Particularly, for example, in Figure 14, be meant, be illustrated under the situation of having selected size, make the siding-to-siding block length of making the interval increase and decrease what value (variable value) from every variation 1 size of reference dimension by symbol 70 expressions by each value of symbol 71 expressions.
Based on these ratio correction data 71 and reference data 70 is respectively to make interval siding-to-siding block length in the reference dimension, and MPU10a is by following arithmetic expression (1), the siding-to-siding block length separately of respectively making interval 31~38 after calculating size and launching.
SL=BL+GG(SS-BS)……(1)
At this, GG represents to select makes interval rank value (side-play amount), and what SL represented the size selected respectively makes interval siding-to-siding block length, and what BL represented reference dimension respectively makes interval siding-to-siding block length, SS represents the size (number number) selected, and BS represents reference dimension (number number).
When using SS, BS in arithmetic expression, the variable value of regulating each size makes its variation ± 1.For example, the size used of Ri Ben women is No. 3, No. 5, No. 7, No. 9, No. 11 ... become 1,2,3,4,5 ..., the size offset value of No. 7 and No. 9 is 1.
And each of each size that calculates by above-mentioned arithmetic expression (1) made interval siding-to-siding block length and is stored in the EEPROM10d respectively.
Secondly, the independent function of launching to present embodiment describes.
So-called " the independent function of launching " be meant, as the side-play amount of respectively making interval siding-to-siding block length corresponding between adjacent size, based on respect to reference dimension and the value of setting is independently respectively promptly independently revised data, carried out the function that size is launched.
So-called " the independent data of revising " are meant, with respect to reference dimension (for example, in the present embodiment as No. 5) the siding-to-siding block length separately of respectively making interval 31~38 (step 1~8), be used for calculating numeric data at the corresponding variable value of respectively making interval siding-to-siding block length of the size of selecting from guidance panel 16.
Particularly, for example be meant by each represented value of symbol shown in Figure 12 61,62,63,64.In the present embodiment, set in the picture,, can distinguish and set described independent each value of revising data of input independently by setting input from guidance panel 16 in rank value shown in Figure 7.
Independently revise data 61~64 and reference data 60 based on this, MPU10a is by following arithmetic expression (2) exclusive disjunction formula (3), respectively makes interval 31~38 siding-to-siding block length separately after calculating size and launching.
SL=BL+SG when BS (SS>) ... (2)
SL=BL-SG when BS (SS<) ... (3)
At this, SG represents the rank value (side-play amount) of the size selected, and what SL represented the size selected respectively makes interval siding-to-siding block length, and what BL represented reference dimension respectively makes interval siding-to-siding block length, SS represents the size (number number) selected, and BS represents reference dimension (number number).
When using SS, BS in arithmetic expression, the variable value of regulating each size changes ± 1.For example, the size used of Ri Ben women is No. 3, No. 5, No. 7, No. 9, No. 11 ... become 1,2,3,4,5 ..., the size offset value of No. 7 and No. 9 is 1.
And each of each size that calculates by above-mentioned arithmetic expression (2) exclusive disjunction formula (3) made interval siding-to-siding block length and is stored in the EEPROM10d respectively.
In addition, in the present embodiment, if the setting input of changing the main idea of reference dimension in reference dimension change picture shown in Figure 8, then MPU10a as new reference dimension, calculates the size of selection again the tailoring pattern operation of data of other size and handles.
Particularly, the reference dimension that MPU10a for example establishes before changing is No. 5, based on reference data shown in Figure 12 60 and the independent data 61 of revising, is new reference data 65 (with reference to Figure 13) with No. 6 tailoring pattern data identification after the size expansion (the independent expansion).
And, if set in the picture in rank value shown in Figure 7, set the new independent data 66~69 of revising of input, then MPU10a independently revises data 66~69 based on new reference data 65 and new settings each, once more by arithmetic expression (2) exclusive disjunction formula (3), respectively make interval 31~38 siding-to-siding block length separately after calculating size and launching.Then, will calculate the siding-to-siding block length of respectively making interval 31~38 that is obtained again by this is stored in the EEPROM10d respectively.
Secondly, based on Fig. 5~Fig. 9 the relevant processing action of the selection with the tailoring pattern data of the differential cloth-feeding sewing machine 1 of present embodiment is described.In addition, Fig. 5~display frame example shown in Figure 9 is shown in the guidance panel 18 of differential cloth-feeding sewing machine 1.
Fig. 5 is the shown editing pictures of the guidance panel 16 of present embodiment.
The display frame of guidance panel 16 shown in Figure 5 for example be the tailoring pattern data number be shown as " 01 " the tailoring pattern data guidance panel 16 make picture, show the display graphics 30 of the sleeve shape of imitation circular in this substantial middle of making picture.In the present embodiment, constituted display graphics 30 by eight interval figures 31~38 corresponding to eight zones (make step, make the interval).Because this interval figure is expressed as eight, make number of steps so have eight in these tailoring pattern data as can be known.
Display graphics 30 (interval figure 31~38) foot is corresponding to the sleeve end, and topmost is corresponding to sleeve top, and the length on the Zhou Fangxiang of interval figure 31~38 is by showing corresponding to the ratio of making length (tape edge length) of respectively making step (making the interval).
And, to begin to make from foot, in the counterclockwise direction corresponding to the mode of respectively making step of making the zone of making goods, arrive figure between the order viewing area of interval figure 38 by interval figure 31, expression with respect to respectively make step corresponding from interval figure 31 to interval figure 38, the amount of putting together data setting is the state of " 8,12,0,11,7,5,2,1 ".In addition, the amount of putting together that shows in the display graphics 30 is based on the value of the amount of putting together the data of the tailoring pattern data that store among ROM10b or the EEPROM10d, is based on the value of making length data of the tailoring pattern data that store among ROM10b or the EEPROM10d corresponding to the ratio of making length of respectively making step.
In addition, the amount of putting together is to go up cloth feed amount with respect to measuring surpassing of cloth feed amount down, promptly goes up the difference (differential amount) of cloth feed amount and following cloth feed amount, for example, when the difference of the cloth feed amount of the cloth feed amount of last cloth and following cloth is 0.1mm, on the picture of guidance panel 16, the amount of putting together is shown as " 1 ".That is, cloth feed amount is 2.2mm on setting for, and following cloth feed amount is 2.0mm, during the putting together of 0.2mm, is shown as in the interval figure on guidance panel 16 " 2 ".
In addition, in editing pictures shown in Figure 5, be provided with detailed key 40 of step and mode key 41.If on touch panel, press the detailed key 40 of step, then show step detailed picture shown in Figure 6.In addition, if press mode key 41, then show pattern setting picture shown in Figure 9.
In step detailed picture shown in Figure 6, be provided with rank value setting key 42 and reference dimension change key 43.
If in this step detailed picture, press rank value setting key 42, then show rank value setting picture shown in Figure 7 in the guidance panel 16.
Set in the picture in rank value (side-play amount), for example can import Figure 12~numerical value such as independent correction data 61~64,66~69,71 shown in Figure 14.In addition, in this rank value setting picture, be provided with and set unit change key 44,, the setting value of input can be switched to any of mm unit or ratio (%) unit by pressing described setting unit change key 44.
In addition,, press reference dimension change key 43, then in guidance panel 16, show reference dimension change picture shown in Figure 8 if in the step detailed picture.In reference dimension change picture, can reselect size as benchmark.
In addition,, press mode key 41, then in guidance panel 16, show pattern setting picture shown in Figure 9 if in editing pictures shown in Figure 5.In pattern setting picture, be provided with storage switch key 45,, then in guidance panel 16, show storage switch guide look picture shown in Figure 10 if press this storage switch key 45.In storage switch guide look picture, be provided with separate proportional options button 46,, then in guidance panel 16, show separate proportional selection ejection picture shown in Figure 11 if push this separate proportional options button 46.
And, eject in the picture at separate proportional, by pressing independent options button 47, select independent the expansion.In addition, by pressing ratio options button 48, selection percentage is launched.
(effect of embodiment)
As mentioned above, according to the differential cloth-feeding sewing machine 1 of present embodiment, the setting input unit in the time of can be with classification switches to numerical value (mm) unit or ratio (%) unit, can carry out thus launching corresponding to various sizes of making use, improves operating efficiency.
In addition, can set rank value by each size, thus the error of the preseting length of setting with step unit can reduce size and launch the time, so can implement more correct making.
In addition, owing to the size that can change,, improve operating efficiency so the size that can easily carry out beyond the registered design is launched as benchmark.
And then, owing to can selection percentage launch and independent the expansion during classification,, can improve sewing quality so can carry out launching corresponding to the size of the wide cut of the situation of making of expectation.
(other)
In addition, among the EEPROM10d in the present embodiment as the data stocking mechanism, what store reference dimension (for example respectively makes interval siding-to-siding block length data, present embodiment middle finger reference data 60) and be used for each size is carried out that size launches each independently (for example revise data, in the present embodiment, refer to the independent data 61,62,63,64 of revising ... Deng).And, based on these data, each size after calculating size and launching (number) each make interval siding-to-siding block length.

Claims (5)

1. differential cloth-feeding sewing machine, its according to make at each interval determine make length and the amount of putting together is made, and change by each suit length and describedly respectively to make the interval length of making and make, it is characterized in that,
Possess:
Make mechanism, it is put together and makes;
The data stocking mechanism, its storage: determined that at reference dimension each describedly makes the interval reference data of making length and determined each described independent data of revising of making the interval side-play amount of making length with described reference dimension;
Size Selection mechanism, the size that its selection is made; With
Controlling organization, its control is described makes mechanism and makes corresponding to the putting of selecting together of size carrying out,
Described data stocking mechanism stores other described independent data of revising by each size, and,
Described controlling organization has the independent function of launching, this independently launches function when selecting size, based on the independent data of revising of described reference data and described selection size, obtain be used to make described make mechanism put together make each make the interval length of making.
2. differential cloth-feeding sewing machine according to claim 1 is characterized in that,
Described data stocking mechanism stores: determine each general between the size of adjacency described ratio correction data of making the interval side-play amount of making length, and,
Described controlling organization has ratio and launches function, this ratio is launched function when selecting size, based on described reference data with in the general ratio correction data of described each size, obtain be used to make described make mechanism put together make each make the interval length of making
And possessing expansion selection mechanism, it selects input to carry out making based on described independent putting together of which of launching function and described ratio expansion function.
3. differential cloth-feeding sewing machine according to claim 1 and 2 is characterized in that,
The reference dimension change mechanism that possesses the change of the described reference dimension of input,
Described controlling organization is when changing reference dimension from the input of described reference dimension change mechanism, and carrying out will be based on the control as new reference dimension of described reference data, the described independent arbitrary dimension of revising data or described ratio correction data and launching.
4. differential cloth-feeding sewing machine according to claim 1 and 2 is characterized in that,
Described side-play amount can be used as: respectively the making the length of an interval degree and make the difference of making the length of an interval degree (mm) of each corresponding size of length of an interval degree and set input with this of described reference dimension.
5. differential cloth-feeding sewing machine according to claim 1 and 2 is characterized in that,
Described side-play amount can be used as: respectively the making the length of an interval degree and make the rate value of making the length of an interval degree (%) of each corresponding size of length of an interval degree and set input with this of described reference dimension.
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