CN101007996B - Automatic control water-saving energy-saving sterilization machine - Google Patents
Automatic control water-saving energy-saving sterilization machine Download PDFInfo
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- CN101007996B CN101007996B CN200710026349A CN200710026349A CN101007996B CN 101007996 B CN101007996 B CN 101007996B CN 200710026349 A CN200710026349 A CN 200710026349A CN 200710026349 A CN200710026349 A CN 200710026349A CN 101007996 B CN101007996 B CN 101007996B
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Abstract
The invention discloses a new automatic control water- saving energy- saving sterilising machine, mainly comprising frame, water tank, water supply system, chain net support and transmission sysstem. Said water tank comprises small water tank and buffer slot, buffer slot includes heat buffer slot, cold buffer slot and pre-buffer slot, each buffer slot is equipped with at least one small water tank, and each small water tank is provided with a temperature area, every water inlet port of buffer slot is connected with highest water level of relative small water tank; said water supply system comprises heat water circulating system, cold water circulating system, spray water circulating system and water injection system; the design for heat, cold and spray circulating system realizes purpose of water and energy saving, PU value from water supply to operating and stop is controlled automatically, the automatization level is high and control is accurate, users can set standard PU value in advance and the operation is quite convenient.
Description
Technical field
The present invention relates to a kind of sterilization machine, the energy-conservation tunnel pasteurizer of especially a kind of novel water-saving.
Background technology
Beer sterilizing is a vital ring in the beer filling production technology, medicated beer after domestic and international most disinfection equipment all adopts pasteurization to bottling at present sprays sterilization, and reaches the control bactericidal effect by the control to the spray water temperature---the PU value.According to foreign statistic, medicated beer will just can reach the sterilization requirement with 13.7PU at least, and the PU of each factory's control medicated beer is not quite similar, and generally for the sake of security, the PU value of control is a little more than the sterilization boundary value, but too high meeting brings influence to beer flavor.Under the normal situation of sterilization machine, be stable by the PU value that temperature controlled mode obtained, but often take place that disorderly closedown makes the PU value be in runaway condition in sterilization machine disorderly closedown accident, medicated beer wine temperature is overheated in the machine, influences the taste and the quality of medicated beer.Along with the medicated beer market competition is more and more fierce, consumer is more and more higher to the taste and the prescription of medicated beer, and the PU of medicated beer accomplishes that controllability and stability just seem very important.
At present; thereby domestic also have some equipment producers to adopt directly to add when disorderly closedown cold water to reduce the effect that main sterilization machine spray water temperature reaches control PU value; but fault again with the shower water temperature rise of main sterilizing area, will cause cold water and steam loss to increase greatly after getting rid of like this.
External sterilization machine comes into effect the history that the PU value is controlled have been had about ten years, technical comparative maturity, and control accuracy is also higher relatively.But the sterilization machine that existing PU value control is saved water and energy again has only producer few in number to make at present.And the domestic sterilization machine that does not also still have equipment manufacturer production the type, required PU value is imported in more advanced just having accomplished, controls each warm area spray water temperature by PU value conversion then, but can't realize under all operating modes the control to the PU value.
Summary of the invention
The automatic control water-saving energy-saving sterilization machine that the object of the present invention is to provide a kind of existing PU value control to save water and energy again.
The automatic control of the present invention sterilization machine of saving water and energy, key component comprises that frame, water tank, water system, link network support and drive system, it is characterized in that: described water tank is divided into little water tank and dashpot two parts, dashpot is divided into hot dashpot, cold buffer groove and pre-dashpot three parts, corresponding at least one the little water tank of each dashpot, the corresponding warm area of each little water tank, the little water tank peak level that the water inlet port of each dashpot is corresponding with it communicates, little water tank is used to collect shower water, when the water of little water tank completely after automatic overflow in dashpot, store.
Described water system comprises hot water cyclesystem, cold water blood circulation, shower water blood circulation and flood pattern.
Described water system comprises hot water cyclesystem, cold water blood circulation, shower water blood circulation and flood pattern, in described hot water cyclesystem, hot water house steward's a end is communicated with outlet, heat-exchanger pump, the heat exchanger of hot dashpot, hot water house steward's the other end is divided into two bye-passes, one bye-pass by the water pump mixing tube will be corresponding with hot dashpot the corresponding little water tank of little water tank, pre-dashpot be communicated with, this bye-pass is by hot water control valve's gate control, and another bye-pass is communicated with hot dashpot by hot water circulating pipeline; The design principle of this hot water cyclesystem is: the water that heat-exchanger pump is released from hot dashpot is squeezed into the heat exchanger heating, the hot water that comes out from heat exchanger should divide two-way through the hot water house steward, one the road flows into hot water control valve's door of high temperature sterilization district, preheating zone, the spray water temperature adjusting hot water consumption that sets according to each warm area enters each water pump mixing tube, uses for allotment shower water using warming therapy; Another road closed circuit hot water control valve door flows back to hot dashpot, and hot dashpot water temperature is remained on about 75 ℃.
Described cold water blood circulation comprises water supply pump, the cold buffer groove, the cold water control valve door, the cold water house steward, in described cold water blood circulation, the outlet of cold buffer groove is communicated with the water supply pump inlet tube, and the outlet of water supply pump is communicated with the cold water house steward, the cold water house steward is connected by cold water control valve door pipe, water pump mixing tube and cold buffer groove, little water tank that hot dashpot is corresponding, is connected by balance pipe between cold buffer groove and the pre-dashpot; The design principle of this cold water blood circulation is: the current that water supply pump is released from the cold buffer groove are behind the cold water house steward, flow into the cold water control valve door in cooling zone, high temperature sterilization district, regulate the cold water consumption according to the spray water temperature that each warm area is set, enter the water pump mixing tube of each warm area again, for the usefulness of allotment spray water level; The effect of the balance pipe between cold buffer groove and the pre-dashpot is that cold, pre-dashpot water level is tended to balance.
Described flood pattern comprises water main, house steward's valve, cold water control valve door, pipeline, described flood pattern is connected with the cold water blood circulation by the cold water control valve door, and this system also is communicated with for water supply pipe with outer by the water main by-pass valve control; The design principle of this flood pattern is: the running water pipe of outer confession is connected with house steward's valve, during water filling, open house steward's valve, open the cold water control valve door that is connected with the cold water blood circulation, the cold water house steward that the tap water of outer confession flows into the cold water blood circulation flows into corresponding little water tank through the water pump mixing tube, little water tank water completely back overflow is gone into cold buffer, hot dashpot, its groove middle water level is till the F3, flood pattern also can be replenished the moisture content that runs off in the sterilization process in addition, and prevents that cold buffer groove water temperature is too high and cause that spray water temperature in preheating zone is out of control.
Described shower water blood circulation comprises the water pump mixing tube, water pump, pipeline, little water tank and spray are interval, in described shower water blood circulation, little water tank in the corresponding space of dashpot, spray is interval, the water pump mixing tube, water pump, the common formation of pipeline one area of space, the cold buffer groove, hot dashpot, the area of space of pre-dashpot correspondence is respectively the preheating zone, high temperature sterilization district and cooling zone, each little water tank is connected by the water pump mixing tube water pump corresponding with it, the water pump of preheating zone is identical with the interval quantity of the spray of cooling zone, all be connected between the spray interval of the cooling zone that the water pump of each preheating zone is corresponding with it, and the layout between each pipeline is a symmetrical expression by a pipeline; The water pump of cooling zone is identical with the interval quantity of the spray of preheating zone, all be connected between the spray interval of the preheating zone that the water pump of each cooling zone is corresponding with it by a pipeline, and the layout between each pipeline is a symmetrical expression, and the corresponding pipeline connection identical of the water pump in high temperature sterilization district with the interval quantity of the spray of oneself, the pipeline of preheating zone, cooling zone also is furnished with the moisturizing valve separately, and this moisturizing valve reaches unanimity the water level of each little water tank.The design principle of this shower water blood circulation is: the water in the corresponding little water tank of pre-dashpot is extracted into the preheating zone respectively and is sprayed, and the medicated beer that just enters this machine is carried out The pre-heat treatment, and the water of its spray postcooling flows into the little water tank of cold buffer groove correspondence; Water in the little water tank of hot dashpot correspondence then is extracted into the high temperature sterilization district respectively and is sprayed, and the medicated beer that will carry out The pre-heat treatment carries out high temperature sterilization, and the water of its spray back cooling flows back to the little water tank of hot dashpot correspondence again; Water in the little water tank of cold buffer groove correspondence then is extracted into the cooling zone respectively and is sprayed, and the medicated beer that high temperature sterilization is crossed carries out cooling processing, and the water that heats up in its spray back flows into the little water tank of pre-dashpot correspondence; The water of little water tank is the extremely corresponding dashpot of back automatic overflow completely.This design makes that the shower water in spray interval of preheating zone and cooling zone can the mutual circulation utilization, and the hot water in high temperature sterilization district can reuse, and abundant energy savings, and arrives water level balance by self water compensating valve.
Include one or more form spray plates, one or more groups head piece assembly that quantity does not wait in the described spray interval, the spray plate is contained in below the intermediate stand head piece assembly; One end of spray plate width is provided with U-shaped and colludes part, and the bottom that U-shaped colludes part is provided with osculum, and the other end of spray plate width is provided with a flanging, and the U-shaped of a spray plate colludes part and matches with the flanging of another spray plate, is used to spray between the plate self connection; All there is a flanging at the both ends of spray plate length direction, the link plate assembly on the flanging of spray plate by the dual-side of length direction and the frame, collude board component and match and be installed on the frame; Eyelet on this spray plate is made convex shape, with blockage resisting and be easy to clean; Each sprays between the interval and is separated by block rubber, in case shower water is gone here and there mutually between contiguous area.
Described head piece assembly is made up of U-shaped beam, U-shaped base plate, and the U-shaped base plate is welded on below the U-shaped beam, and wherein uniform rectangle tongue hole on the U-shaped beam has a lancing door on the U-shaped base plate.When shower water was squeezed into the head piece assembly by the road by water pump, current were through the U-shaped beam, because the effect of the rectangle tongue hole in the beam makes water evenly flow to the U-shaped base plate, when water exceeded the water level of U-shaped base plate, overflow made the water of spray be tending towards even to spraying on the plate.Owing to be that big flow water pump makes each warm area spray plate have certain height of water level, make shower water keep certain pressure like this, make upper and lower layer spray temperature basic identical, the sterilization of bottle wine is consistent, and does not have the spray blind area.Compare with traditional spray system, such spray plate structure is more convenient for safeguarding cleaning.
Described heat exchanger is a shell-and-tube heat exchanger, and this heat exchanger only need be with one.
Described little water tank has ten, to ten warm areas being arranged, cold buffer groove correspondence one, two, three-temperature-zone; Hot dashpot correspondence four, five, six, seven warm areas; Pre-dashpot correspondence eight, nine, ten warm areas.
Described hot dashpot is an adiabatic tank, can reduce heat loss to greatest extent.
Described frame is formed the tunnel main body by a joint inlet frame, at least two joint intermediate stands and a joint outlet frame, and the bottom of each frame is inclination, makes among the water energy reflow tank; The side that frame is lower is positioned at the water tank top, and opposite side has leg to support, and rest on the ground, and support foot hight can be regulated within the specific limits.Adopt the design of this kind modular frame, compare, be more convenient for making and install with traditional sterilization machine.
In the described dashpot liquid level controller is installed, is used to control the liquid level in the dashpot.
What described cold water control valve door adopted is pilot-operated type angle pedestal valve door, and the hot water control valve's door in the high temperature sterilization district is the angle pedestal valve door (the PID regulatory function is arranged) of band proportion control, and all the other are pilot-operated type angle pedestal valve door; What described water main by-pass valve control adopted is Hand-operated butterfly valve.Can set the spray water temperature of each warm area under the normal condition according to the PU value that system sets, by spray water temperature, time (chain net spee) enforcement monitoring, control the aperture of Cold-hot water valve, thereby reach the purpose of accurate control PU value each warm area.
Admit the shower water place that a foraminous conveyer (being called the scrubbing guipure) is set at described little water tank upper, cullet are stopped, and send outside the machine, can prevent that like this cullet from flowing into elements such as water tank, protection pump, valve.Described foraminous conveyer is driven by a transmission case, increases the rolling brush unit in this transmission case, removes inside and outside the cullet eliminating machine in the machine, also can remove the yeast flora that sticks on the guipure, and hairbrush can remove cleaning or replacing.
Described drive system comprises main motor, driving shaft assembly, the driven axle assembly that is provided with safety guard and has the rustless steel link network that link network supports; this drive system security performance is good; can in time shut down in the time of guaranteeing unexpected the generation, make the machine operation safer.
The present invention automatically control save water and energy sterilization machine in design biggest advantage economize on water exactly, energy-conservation, its main feature is that water system is moved at the machine internal recycle.Under normal situation, except that the high temperature sterilization district replenished heat energy, very few the replenishing of all the other warm area heats just can reach the self heat balance, and shower water all recycles in water tank, discharged outside the machine very less.Water system was by heat when machine was in operation, the cold water blood circulation, the spray water temperature that sets according to each warm area, by by-pass valve control separately, in the water pump mixing tube of each warm area, regulate cold, the hot water consumption, mix through water pump again, beat to the interval spray of corresponding spray, bottle wine on the main transmission foraminous conveyer is sprayed fully, the preheating of bottle wine experience, sterilization, cool off three processes, reach the sterilization purpose, and send outside the machine preheating simultaneously, the shower water of cooling zone is through the cooling of bottle wine, heating is flowed back to corresponding little water tank and is recycled each other, and high temperature sterilization district shower water has circulated sprinkling of one's own, the little water tank water of each warm area completely back automatic overflow to corresponding dashpot is stored, can not discharge outside the machine, such system only high temperature sterilization district replenishes heat energy, and other warm areas need not replenish in theory or replenish very few.Because processing Automatic Cycle and recycling in machine of shower water make water consumption and energy consumption all obtain very big saving.The loss of water mainly is that bottle wine is taken the outer water of machine out of, and concentrates heating and heat supply also to make energy consumption obtain saving to a certain extent.In addition, the automatic stream of hot and cold water need not any Artificial Control, and has only a shell-and-tube heater, makes the simple in structure, compact of sterilization machine central heating system, has also made things convenient for care and maintenance.When disorderly closedown surpasses two minutes; start PU value automatic control program; reset each warm area spray water temperature by programme-control again; and open the cold water control valve door automatically; add cold water and reduce the spray water temperature; and control cooling rate (2-3 ℃/minute), avoid bottle explosion, and can guarantee that heating is rapidly after the start again.Like this, even downtime is longer, the PU value also increases very little, thereby makes the PU value can be controlled in the predetermined scope.Because above-mentioned design has been arranged, the automatic control of PU value is just more accurate, sensitive.
The advantage of sterilization machine of the present invention is: (1) with the water tank separated into two parts, the front is a low capacity warm area tank, and the warm area tank is done as far as possible for a short time, heats up like this and lowers the temperature rapidly, and energy consumption is little; (2) frame adopts the modular frame design, compares with traditional sterilization machine, is more convenient for installing and makes; (3) realized to the design maximizes of water cycle (hot water or cold water and shower water circulation) system the purpose of saving water and energy; (4) little water tank upper admits the shower water place that a scrubbing foraminous conveyer is set, can be with cullet, and foreign material are sent outside the machine, can prevent that cullet from flowing into water tank, elements such as protection water pump, valve; (5) the spray blood circulation of this machine is compared with traditional jet pipe spray system, and the flow of such spray mode water is big and even, makes the temperature of the upper and lower basic identical, and the sterilization of bottle wine is consistent, and does not have the spray blind area; (6) this machine has increased the automatic cullet rolling brush unit that removes, and except that the foreign material such as cullet in the machine being got rid of the machine automatically, can also be cleaned the yeast group who sticks on the scrubbing guipure, hairbrush can remove and clean or replace; (7) this sterilization machine adopts shell-and-tube heat exchanger to concentrate heating, adopts water to walk the form that shell side, steam are walked tube side, is difficult in the pipe stopping up, and heating tube can take out cleaning in housing, simple in structure, the heat transfer efficiency height; (8) operating system adopts hot water control valve's pilot-operated type cold water control valve door and the liquid automatic control that the PID function is arranged; from water filling to operation and the PU value control when shutting down all adopt automatically and control; the automaticity height; control accurately; the user can adopt predefined standard P U value; by setting up the PU value on their own, easy to operate.
Description of drawings
Fig. 1 is hot water or cold water's blood circulation and flood pattern sketch map;
Fig. 2 is the sectional view in preheating zone (cooling zone or high temperature sterilization district);
Fig. 3 is the pipeline structure sketch map of spray blood circulation;
Fig. 4 sprays interval sketch map;
Fig. 5 is the structural representation of spray plate;
Fig. 6 is the cross-sectional view of spray plate;
Fig. 7 is the head piece cross-sectional view.
The specific embodiment
As shown in Figure 1, 2, 3, the automatic control of the present invention sterilization machine of saving water and energy, key component comprise that frame 1, water tank, water system, link network support and the drive system (not shown).Described water tank is divided into little water tank 2 and dashpot 3 two parts, and little water tank 2 has ten and to ten warm areas should be arranged, and admits the shower water place that a scrubbing foraminous conveyer 4 is set on the top of little water tank 2.Dashpot 3 is divided into hot dashpot, cold buffer groove and pre-dashpot three parts, corresponding three the little water tanks 2 of cold buffer groove and one, two, three-temperature-zone, corresponding three the little water tanks 2 of pre-dashpot and eight, nine, ten warm areas, hot dashpot is an adiabatic tank, its corresponding four little water tanks 2 and four, five, six, seven warm areas, ten little water tank 2 corresponding ten spray warm areas 5, ten little water tanks 2 are used to collect the shower water of ten sprays interval 5, the peak level place of the little water tank 2 that the water inlet port of each dashpot 3 is corresponding with it communicates, when the water of warm area tank completely after automatic overflow in dashpot, store; A liquid level controller 9 respectively is installed in cold, the pre-dashpot, is used to control the liquid level in the dashpot 3.
As shown in Figure 1, described hot water cyclesystem comprises above-mentioned hot dashpot, a heat-exchanger pump 10, a shell-and-tube heat exchanger 11, hot water house steward 121, mixing tube 6 and proportion control angle pedestal valve door 13 and pilot-operated type angle pedestal valve door 14, in hot water cyclesystem, an end of hot water house steward 121 is with the outlet of hot dashpot, heat-exchanger pump 10, heat exchanger 11 is communicated with, hot water house steward 121 the other end is divided into two bye-passes, one bye-pass will the little water tank (four corresponding with hot dashpot by water pump mixing tube 6, five, six, the little water tank of seven warm areas), the little water tank (eight of pre-dashpot correspondence, nine, the little water tank of ten warm areas) is communicated with, this bye-pass by hot water control valve's gate control (with four, five, six, what the little water tank of seven warm areas was connected is proportion control angle pedestal valve door 13, with what be connected is pilot-operated type angle pedestal valve door 14), another bye-pass is communicated with hot dashpot by hot water circulating pipeline 33; Corresponding separately one section water pump mixing tube 6 of the little water tank of four, five, six, seven, eight, nine, ten warm areas wherein.
As shown in Figure 1, described cold water blood circulation comprises water supply pump 15, the cold buffer groove, pilot-operated type angle pedestal valve door 14, cold water house steward 122, in the cold water blood circulation, the outlet of cold buffer groove is communicated with water supply pump 15 inlet tubes, the little water tank of the outlet of water supply pump 15 and, two, three, four, five, six, seven warm areas is communicated with by pilot-operated type angle pedestal valve door 14 pipes one by one, be connected by balance pipe 16 between cold buffer groove and the pre-dashpot, wherein one, two, one section water pump mixing tube 6 is respectively arranged between the little water tank of three-temperature-zone and each the self-corresponding pilot-operated type angle pedestal valve door 14.
As shown in Figure 1, described flood pattern comprises water main 120, Hand-operated butterfly valve 17, pilot-operated type angle pedestal valve door 14, pipeline, described flood pattern is connected with the cold water blood circulation by pilot-operated type angle pedestal valve door 14, and this system also is communicated with for water supply pipe with outer by Hand-operated butterfly valve 17.
As Fig. 1,2,3, shown in 4, described shower water blood circulation comprises water pump mixing tube 6, water pump 8, pipeline 7, little water tank 2 and spray interval 5, in described shower water blood circulation, little water tank 2 in the corresponding space of cold buffer groove, three sprays interval 50,51,52, water pump mixing tube 6, pipeline 7, three water pumps 80,81,82 common formation preheating zones, little water tank 2 in the corresponding space of hot dashpot, four sprays interval 53,54,55,56, water pump mixing tube 6,7, four water pumps 83 of pipeline, 84,85,86 common formation high temperature sterilization districts, the little water tank 2 in the corresponding space of pre-dashpot, three sprays interval 57,58,59, water pump mixing tube 6, pipeline 7, three water pumps 87,88,89 common formation cooling zones.Each little water tank 2 is connected by a water pump mixing tube 6 water pump 8 corresponding with it, the water pump 80 of preheating zone, 81,82 with the spray interval 57 of cooling zone, 58,59 symmetrical expressions correspondence one by one (are 80-59,81-58,82-57) pipeline is communicated with, the water pump 87 of cooling zone, 88,89 with the spray interval 50 of preheating zone, 51,52 symmetrical expressions correspondence one by one (are 87-52,88-51,89-50) pipeline is communicated with, the water pump 83 in high temperature sterilization district, 84,85,86 with oneself spray interval 53,54,55,56 correspondences (are 83-53,84-54,85-55,86-56) pipeline is communicated with, the preheating zone, the pipeline 7 of cooling zone also is furnished with moisturizing valve 18 separately.Include in the spray interval 5 many groups (quantity decide as required) spray plate 20, organize head piece assembly 21 more, spray plate 20 and be contained in below the intermediate stand 1 head piece assembly 21; One end of spray plate 20 widths is provided with U-shaped and colludes part 29, the bottom that U-shaped colludes part 29 is provided with osculum 25, the U-shaped that the other end of spray plate 20 widths is provided with a flanging 31, one spray plates colludes part 29 and flanging 31 of another spray plate and matches and be two and spray between the plates and self be connected; All there is a flanging 30 at the both ends of spray plate 20 length directions, the link plate assembly 22 on the flanging 30 of spray plate 20 by the dual-side of length direction and the frame 1, collude board component 23 and match and be installed on the frame 1; Eyelet 24 on this spray plate 20 is made convex shape, with blockage resisting and be easy to clean; Separate by block rubber 32 between each spray interval 5, in case shower water is gone here and there mutually between contiguous area.Described head piece assembly 21 is made up of U-shaped beam 27, U-shaped base plate 28, and U-shaped base plate 28 is welded on below the U-shaped beam 27, and wherein uniform rectangle tongue hole 26 on the U-shaped beam 27 has a lancing door (not shown) on the U-shaped base plate 28.
As shown in Figure 2, the sterilization machine of this invention is formed tunnel main body (Fig. 2 is its sectional view) by eight joint frames 1, promptly form the tunnel main body by a joint inlet frame, six joint intermediate stands and a joint outlet frame, the bottom of each frame 1 is inclination, and water can be flowed back among the little water tank; Frame 1 a lower side is installed in the water tank top, and opposite side has leg 19 to support, and rest on the ground, and support foot hight can be regulated within the specific limits.
Admit the shower water place that a foraminous conveyer 4 is set on described little water tank 2 tops, drive (not shown) at described foraminous conveyer 4 by a transmission case, in this transmission case, increase the rolling brush unit, remove inside and outside the cullet eliminating machine in the machine, also can remove the yeast flora that sticks on the guipure, and hairbrush can remove cleaning or replacing.
Main transmission comprises main motor, driving shaft assembly, driven axle assembly, main conveying rustless steel guipure and and the guipure support that is provided with safety guard.
Automatic control water-saving energy-saving sterilization machine of the present invention is not limited to above embodiment, so long as the scheme of mentioning in the description all can be implemented.
Whole workflow is divided into water filling (adding water), circulation intensification, sterilization operation, troubleshooting and shuts down five parts.
1, water filling
At first open the equipment main power, then open house steward's Hand-operated butterfly valve of the external tap water of flood pattern, start the water filling program, tap water flows into corresponding little water tank automatically, after little water tank water is full, overflows to dashpot, reach the F3 height that liquid level controller is set up to the dashpot water level, water filling finishes.
2, circulation heats up
Open the water circulating pump of first and ten warm areas, the second and the 9th warm area, the 3rd and the 8th warm area correspondence at first successively, open the water pump of fourth, fifth, six, seven warm area correspondences then, start the cold water water circulating pump then.This moment each warm area little water tank this be in ordinary water level, dashpot is in the F3 water level, start-up temperature automatic control program simultaneously is raised to each warm area the spray temperature of setting.
3, sterilization operation
Start and advance bottle conveyer belt, main chain net, bottle outlet conveyer belt and scrubbing link network, begin into bottle.Be in operation,, just carry out moisturizing when liquid level controller is lower than setting value.
4, troubleshooting
When bottle outlet obstruction fault or other faults appear in equipment, equipment will stop to pass in and out the operation of bottle conveyer belt and main chain net, but the water circulating pump of each warm area still moves.After surpassing setting-up time fault time, start PU value automatic control program, automatically open the cold water control valve door of sterilization warm area, add cold water, make its spray water temperature be dropped rapidly to 50 ℃, and keep 50 ℃ of sprays, after fault was eliminated, the program of resuming operation added hot water toward the sterilization warm area automatically, be adjusted to rapidly and set the spray water temperature, continue operation.For major accident, then direct shutdown maintenance.
5, shut down
At first closeall operated pneumatic valve, water circulating pump and turnover bottle conveyer belt, main chain net and scrubbing link network motor are closed main power, pneumatic source of the gas at last.
Claims (10)
1. automatic control water-saving energy-saving sterilization machine, key component comprises that frame, water tank, water system, link network support and drive system, it is characterized in that: described water tank is divided into little water tank and dashpot two parts, dashpot is divided into hot dashpot, cold buffer groove and pre-dashpot three parts, corresponding at least one the little water tank of each dashpot, the corresponding warm area of each little water tank, the little water tank peak level that the water inlet port of each dashpot is corresponding with it communicates; Described water system comprises hot water cyclesystem, cold water blood circulation, shower water blood circulation and flood pattern, in described hot water cyclesystem, hot water house steward's a end is communicated with outlet, heat-exchanger pump, the heat exchanger of hot dashpot, hot water house steward's the other end is divided into two bye-passes, one bye-pass by the water pump mixing tube will be corresponding with hot dashpot the corresponding little water tank of little water tank, pre-dashpot be communicated with, this bye-pass is by hot water control valve's gate control, and another bye-pass is communicated with hot dashpot by hot water circulating pipeline; In described cold water blood circulation, the outlet of cold buffer groove is communicated with the water supply pump inlet tube, the outlet of water supply pump is communicated with the cold water house steward, the cold water house steward is connected by cold water control valve door pipe, water pump mixing tube and cold buffer groove, little water tank that hot dashpot is corresponding, is connected by balance pipe between cold buffer groove and the pre-dashpot; Described flood pattern is connected with the cold water blood circulation by the cold water control valve door, and this system also is communicated with for water supply pipe with outer by the water main by-pass valve control; In described shower water blood circulation, little water tank in the corresponding space of dashpot, spray is interval, the water pump mixing tube, water pump, the common formation of pipeline one area of space, the cold buffer groove, hot dashpot, the area of space of pre-dashpot correspondence is respectively the preheating zone, high temperature sterilization district and cooling zone, each little water tank is connected by the water pump mixing tube water pump corresponding with it, the water pump of preheating zone is identical with the interval quantity of the spray of cooling zone, all be connected between the spray interval of the cooling zone that the water pump of each preheating zone is corresponding with it, and the layout between each pipeline is a symmetrical expression by a pipeline; The water pump of cooling zone is identical with the interval quantity of the spray of preheating zone, all be connected between the spray interval of the preheating zone that the water pump of each cooling zone is corresponding with it by a pipeline, and the layout between each pipeline is a symmetrical expression, and the corresponding pipeline connection identical with the interval quantity of the spray of oneself of the water pump in high temperature sterilization district, the pipeline of preheating zone, cooling zone also is furnished with the moisturizing valve separately.
2. automatic control water-saving energy-saving sterilization machine according to claim 1, it is characterized in that: include one or more form spray plates, one or more groups head piece assembly that quantity does not wait in the described spray interval, the spray plate is contained in below the intermediate stand head piece assembly; One end of spray plate width is provided with U-shaped and colludes part, the bottom that U-shaped colludes part is provided with osculum, and the other end of spray plate width is provided with a flanging, and all there is a flanging at the both ends of spray plate length direction, eyelet on this spray plate is made convex shape, and each sprays between the interval and is separated by block rubber.
3. automatic control water-saving energy-saving sterilization machine according to claim 2, it is characterized in that: described head piece assembly is made up of U-shaped beam, U-shaped base plate, the U-shaped base plate is welded on below the U-shaped beam, and wherein uniform rectangle tongue hole on the U-shaped beam has a lancing door on the U-shaped base plate.
4. automatic control water-saving energy-saving sterilization machine according to claim 1 is characterized in that: described heat exchanger is a shell-and-tube heat exchanger, and this heat exchanger only need be with one.
5. automatic control water-saving energy-saving sterilization machine according to claim 1 is characterized in that: described little water tank has ten, to ten warm areas being arranged, cold buffer groove correspondence one, two, three-temperature-zone; Hot dashpot correspondence four, five, six, seven warm areas; Pre-dashpot correspondence eight, nine, ten warm areas.
6. automatic control water-saving energy-saving sterilization machine according to claim 1 is characterized in that: described hot dashpot is an adiabatic tank.
7. automatic control water-saving energy-saving sterilization machine according to claim 1, it is characterized in that: described frame is formed the tunnel main body by inlet frame, some joint intermediate stands and outlet frame, the bottom of each frame all tilts, the side that frame is lower is located at the water tank top, and opposite side has leg to support.
8. automatic control water-saving energy-saving sterilization machine according to claim 1 is characterized in that: in the described dashpot liquid level controller is installed.
9. automatic control water-saving energy-saving sterilization machine according to claim 1 is characterized in that: described cold water control valve door is a pilot-operated type angle pedestal valve door; Hot water control valve's door of hot dashpot correspondence is the angle pedestal valve door of band proportion control, and remaining hot water control valve's door is pilot-operated type angle pedestal valve door; What described water main by-pass valve control adopted is Hand-operated butterfly valve, and described moisturizing valve is the mechanical type floater controlled valve.
10. automatic control water-saving energy-saving sterilization machine according to claim 1, it is characterized in that: admit the shower water place that a foraminous conveyer is set on the top of described little water tank, described foraminous conveyer is driven by a transmission case, increases the rolling brush unit in this transmission case.
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| CN200710026349A CN101007996B (en) | 2007-01-17 | 2007-01-17 | Automatic control water-saving energy-saving sterilization machine |
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| CN200710026349A CN101007996B (en) | 2007-01-17 | 2007-01-17 | Automatic control water-saving energy-saving sterilization machine |
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| CN101007996A CN101007996A (en) | 2007-08-01 |
| CN101007996B true CN101007996B (en) | 2010-05-26 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102745360A (en) * | 2012-06-14 | 2012-10-24 | 山东鼎泰盛食品工业装备股份有限公司 | Continuous sterilization machine water tank water circulating system |
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| CN101455435B (en) * | 2008-12-30 | 2011-06-22 | 成都海科机械设备制造有限公司 | Full-automatic high-temperature high-pressure sterilization device |
| CN103300454A (en) * | 2012-03-13 | 2013-09-18 | 山东工大机械有限公司 | Multifunctional tunnel type sterilization machine |
| CN104932581A (en) * | 2014-03-20 | 2015-09-23 | 山东工大机械有限公司 | Tunnel-type sterilization machine temperature alarm control system |
| CN108587847B (en) * | 2018-05-16 | 2023-09-05 | 南京乐惠芬纳赫包装机械有限公司 | Reflux circulation system device of sterilizing machine and using method thereof |
| CN108421786A (en) * | 2018-05-16 | 2018-08-21 | 合肥欧力杰工程技术有限公司 | A kind of cleaning of beer, sterilization heat-exchange system |
| CN108606229A (en) * | 2018-06-07 | 2018-10-02 | 江苏新美星包装机械股份有限公司 | A kind of energy-efficient pasteurization machine |
| CN109200297B (en) * | 2018-09-03 | 2023-09-08 | 江苏新美星包装机械股份有限公司 | Spray cooler |
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| CN101007996A (en) | 2007-08-01 |
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