CN214638899U - Bottle washing and sterilization heat exchange integrated system - Google Patents
Bottle washing and sterilization heat exchange integrated system Download PDFInfo
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- CN214638899U CN214638899U CN202022934387.1U CN202022934387U CN214638899U CN 214638899 U CN214638899 U CN 214638899U CN 202022934387 U CN202022934387 U CN 202022934387U CN 214638899 U CN214638899 U CN 214638899U
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Abstract
The utility model discloses a bottle washing and sterilization heat exchange integrated system, which has the technical proposal that the system comprises a bottle washing machine, a sterilization machine and a plate exchanger arranged between the bottle washing machine and the sterilization machine, the bottle washing machine and the plate exchanger are connected through an alkali conveying pipe, the alkali conveying pipe is used for sequentially connecting a water outlet end of the bottle washing machine, a first water inlet end of the plate exchanger, a first water outlet end of the plate exchanger and a water inlet end of the bottle washing machine to form water circulation, the sterilization machine and the plate exchanger are connected through a water conveying pipe, the water conveying pipe is used for sequentially connecting a water outlet end of the sterilization machine, a second water inlet end of the plate exchanger, a second water outlet end of the plate exchanger and a water inlet end of the sterilization machine to form water circulation, the alkali conveying pipe is provided with a first circulating water pump and a first circulating water valve, the water conveying pipe is provided with a second circulating water pump and a second circulating water valve, the heat exchange system can repeatedly and circularly utilize temperature difference heat, thereby greatly saving heat energy and saving production cost.
Description
Technical Field
The utility model relates to a beer production field, more specifically say, it relates to a wash-bottle and heat transfer integrated system that disinfects.
Background
In the normal production process of beer, the packaging link belongs to the next link of beer production and manufacture, the packaging part consists of a plurality of devices using electricity and steam, and belongs to a large household consuming energy, in the packaging link, the procedure of a bottle washing machine is a very important link in a plurality of procedures of packaging, the device utilizes a large amount of energy heat, wherein the main energy inside the device is concentrated in an alkali liquor tank, the alkali liquor tank is divided into three blocks, the temperature of the alkali first tank is 82 ℃, the temperature of the alkali second tank is 80 ℃, the temperature of the alkali third tank is 78 ℃ (the temperature of the alkali third tank can reach 80 ℃ in a busy season, and the temperature of the alkali third tank is 76 ℃ in a slack season, wherein the temperature of the alkali third tank only needs 60-65 ℃ to meet the technological requirements, and the actual and technological requirements have the temperature difference of 12-15 ℃.
How to reasonably and effectively utilize heat energy is one of important ways to save production cost.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide a wash-bottle and heat transfer integrated system that disinfects, this heat transfer integrated system can be with the temperature difference heat cyclic utilization repeatedly, has practiced thrift heat energy greatly, has saved manufacturing cost.
In order to achieve the above purpose, the utility model provides a following technical scheme: a bottle washing and sterilizing heat exchange integrated system comprises a bottle washing machine, a sterilizing machine and a plate exchanger arranged between the bottle washing machine and the sterilizing machine, wherein the bottle washing machine and the plate exchanger are connected through an alkali conveying pipe, and the alkali conveying pipe is used for sequentially connecting a bottle washing machine water outlet end, a plate exchanger first water inlet end, a plate exchanger first water outlet end and a bottle washing machine water inlet end to form water circulation;
the sterilizing machine is connected with the plate exchanger through a water conveying pipe, and the water conveying pipe is used for sequentially connecting the water outlet end of the sterilizing machine, the second water inlet end of the plate exchanger, the second water outlet end of the plate exchanger and the water inlet end of the sterilizing machine to form water circulation;
the alkali conveying pipe is provided with a first circulating water pump and a first circulating water valve, and the water conveying pipe is provided with a second circulating water pump and a second circulating water valve.
The utility model discloses further set up to: the water circulation system is characterized by further comprising a central control end, wherein the central control end is respectively connected with the first water circulation pump, the first water circulation valve, the second water circulation pump, the second water circulation valve and the plate changing circuit.
The utility model discloses further set up to: the bottle washing machine comprises a pre-soaking tank, an alkali first tank, an alkali second tank, an alkali third tank, a hot water tank, a warm water tank and a clear water tank which are sequentially connected, and the alkali conveying pipe is used for being connected with a water inlet end and a water outlet end of the alkali third tank.
The utility model discloses further set up to: the bottle washing machine comprises a pre-soaking tank, an alkali first tank, an alkali second tank, an alkali third tank, a hot water tank, a warm water tank and a clear water tank which are sequentially connected, and the alkali conveying pipe is used for being connected with a water inlet end and a water outlet end of the alkali third tank.
The utility model discloses further set up to: an automatic differential pressure filter is arranged between the bottle washing machine and the plate, the first circulating water valve comprises a first drain valve arranged at the water outlet end of the bottle washing machine, a second drain valve arranged at the inlet end of the automatic differential pressure filter and a third drain valve arranged at the outlet end of the automatic differential pressure filter, and a drain pipe is further connected to the automatic differential pressure filter.
The utility model discloses further set up to: the automatic differential pressure filter is connected with a first tap water end, the first tap water end is connected with an alkali conveying pipe through a first clear water pipe, a first cleaning valve is arranged on the first clear water pipe, and the first cleaning valve is electrically connected with a central control end;
the plate is connected with a second tap water end in a replacing mode, the second tap water end is connected with the plate in a replacing mode through a second cleaning pipe, a second cleaning valve is arranged on the second cleaning pipe, and the second cleaning valve is electrically connected with the central control end.
The utility model discloses further set up to: the water outlet end of the sterilization machine is provided with a pressure sensor, and the pressure sensor is electrically connected with the central control end and used for controlling the second circulating water pump.
The utility model discloses further set up to: and a Y-shaped filter is arranged between the sterilizer and the plate inlet end.
The utility model discloses further set up to: and the second water outlet end of the plate is provided with a temperature probe, and the temperature probe is electrically connected with the central control end and is used for realizing linkage control with the first circulating water pump.
The utility model discloses further set up to: and a water return sensor is arranged at the first water outlet end of the plate exchanger and is electrically connected with the central control end for controlling the first circulating water pump.
To sum up, the utility model discloses following beneficial effect has: the sterilization machine and the bottle washing machine are combined through heat energy, the temperature difference heat in the bottle washing machine is combined with the heat exchange system to be converted into the sterilization machine to heat the high-temperature water tank, the heat energy can be recycled in the system, and the heat energy is greatly saved
Drawings
FIG. 1 is a schematic process flow diagram of a heat exchange integrated system;
fig. 2 is a schematic block diagram of the central control end.
Reference numerals: 1. a bottle washing machine; 11. a pre-soaking tank; 12. alkali first tank; 13. an alkali second tank; 14. alkali three-groove; 15. a hot water tank; 16. a warm water tank; 17. a clear water tank; 18. a temperature sensor; 2. a sterilization machine; 21. a pressure sensor; 22. a Y-type filter; 3. plate replacement; 31. a temperature probe; 32. a backwater sensor; 4. an alkali conveying pipe; 41. a first circulating water pump; 42. a first circulation water valve; 421. a first drain valve; 422. a second drain valve; 423. a third drain valve; 43. a blow-off pipe; 5. a water delivery pipe; 51. a second circulating water pump; 52. a second circulating water valve; 6. a central control end; 7. an automatic differential pressure filter; 8. a first tap water end; 81. a first clear water pipe; 9. a second tap water end; 91. a second cleaning pipe.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. In which like parts are designated by like reference numerals. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "bottom" and "top," "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
Referring to fig. 1 and 2, in order to achieve the above object, the present invention provides the following technical solutions: a bottle washing and sterilization heat exchange integrated system comprises a bottle washing machine 1, a sterilization machine 2 and a plate exchanger 3 arranged between the bottle washing machine 1 and the sterilization machine 2, wherein the bottle washing machine 1 and the plate exchanger 3 are connected through an alkali conveying pipe 4, and the alkali conveying pipe 4 is used for sequentially connecting a bottle washing machine water outlet end, a plate exchanger first water inlet end, a plate exchanger first water outlet end and a bottle washing machine water inlet end to form water circulation;
the sterilizer 2 is connected with the plate exchanger 3 through a water conveying pipe 5, and the water conveying pipe 5 is used for sequentially connecting the water outlet end of the sterilizer, the second water inlet end of the plate exchanger, the second water outlet end of the plate exchanger and the water inlet end of the sterilizer to form water circulation;
the alkali conveying pipe 4 is provided with a first circulating water pump 41 and a first circulating water valve 42, and the water conveying pipe 5 is provided with a second circulating water pump 51 and a second circulating water valve 52.
The first water inlet end of the plate and the second water outlet end of the plate are high temperature ends, and the first water outlet end of the plate and the second water inlet end of the plate are low temperature ends.
The bottle washing machine 1 comprises a pre-soaking tank 11, an alkali first tank 12, an alkali second tank 13, an alkali third tank 14, a hot water tank 15, a warm water tank 16 and a clear water tank 17 which are connected in sequence, and an alkali conveying pipe 4 is used for being connected with a water inlet end and a water outlet end of the alkali third tank 14.
The utility model discloses a design, the hot water that redundant heat energy was used for giving sterilization machine 2 in the alkali three-groove 14 use of bottle cleaning machine 1 heats, realize the effect that heat energy was recycled, more specifically say, carry the high temperature alkali lye in the alkali three-groove 14 to the board through first circulating water pump 41 and defeated alkali pipe 4 and trade 3 in, alkali lye trades 3 through the board and carries out heat energy conversion back rethread defeated alkali pipe 4 and sends back alkali three-groove 14 and spray, for example, trade 3 alkali lye that convert 63 ℃ into through the board with the well 80 ℃ of alkali three-groove 14.
The hot water in the sterilizer 2 is conveyed into the plate exchanger 3 through the second circulating water pump 51 and the water conveying pipe 5, and the hot water is subjected to heat energy conversion through the plate exchanger 3 and then conveyed back into the sterilizer 2 through the water conveying pipe 5, for example, the hot water at 50 ℃ is converted into the hot water at 63 ℃ through the plate exchanger 3. It is worth mentioning that the temperature of the heat energy alkali liquor used for heat exchange is higher than the temperature of the heat energy alkali liquor to be exchanged in consideration of the natural loss of the heat energy.
To sum up, the utility model discloses a benefit lies in, will disinfect machine 2 and bottle cleaning machine 1 and be the heat energy combination, utilizes the difference in temperature heat among the bottle cleaning machine 1 to combine this heat transfer system to convert to and disinfect machine 2 and give the high temperature water tank heating, and heat energy can be carried out cyclic utilization repeatedly in this system, has practiced thrift heat energy greatly.
The water circulation system further comprises a central control end 6, wherein the central control end 6 is electrically connected with the first water circulation pump 41, the first water circulation valve 42, the second water circulation pump 51, the second water circulation valve 52 and the plate exchanger 3 respectively. Through the design of central control end 6, this heat transfer system both can realize manual mode and also can realize automatic mode, only needs to set up appointed parameter in the system, can carry out automatic control through central control end 6, practices thrift manpower resources greatly.
An automatic differential pressure filter 7 is arranged between the bottle washing machine 1 and the plate exchanger 3, the first circulating water valve 42 comprises a first drain valve 421 arranged at the water outlet end of the bottle washing machine, a second drain valve 422 arranged at the inlet end of the automatic differential pressure filter 7 and a third drain valve 423 arranged at the outlet end of the automatic differential pressure filter 7, and the automatic differential pressure filter 7 is also connected with a drain pipe 43.
The automatic differential pressure filter 7 is used for filtering the alkali liquor, discharging filtered impurities from the discharge pipe 43 and ensuring the cleanness of the circulating alkali liquor.
The automatic differential pressure filter 7 is connected with a first tap water end 8, the first tap water end 8 is connected with the alkali conveying pipe 4 through a first clear water pipe 81, a first cleaning valve is arranged on the first clear water pipe 81, and the first cleaning valve is electrically connected with the central control end 6;
the plate is connected with a second tap water end 9 on the plate exchanger 3, the second tap water end 9 is connected with the plate exchanger 3 through a second cleaning pipe 91, a second cleaning valve is arranged on the second cleaning pipe 91, and the second cleaning valve is electrically connected with the central control end 6.
This first tap water end 8 and the design of second tap water end 9, mainly used are after production, trade 3 respectively to automatic differential pressure filter 7 and board and carry out the washing operation, trade 3 and the blow off pipe 43 of automatic differential pressure filter 7 from taking with unnecessary pipeline alkali through the board and wash clean to guarantee the clean of equipment, and go on smoothly of next operation.
The second water outlet end of the plate exchanger 3 is provided with a temperature probe 21, and the temperature probe 21 is electrically connected with the central control end 6 and used for realizing linkage control with the first circulating water pump 41.
The temperature probe 21 is designed for detecting the temperature of the second water outlet end of the plate exchanger 3, when the temperature of the second water outlet end of the plate exchanger 3 is too low, the central control end 6 increases the flow of the first circulating water pump 41, the total heat of the alkali liquor is higher when the flow of the first circulating water pump 41 is larger, and therefore the temperature of the plate exchanger 3 and the sterilizer 2 can meet the technological requirements.
A Y-shaped filter 22 is arranged between the sterilizer 2 and the inlet end of the plate exchanger 3.
The water outlet end of the sterilizer 2 is provided with a pressure sensor 31, and the pressure sensor 31 is electrically connected with the central control end 6 and used for controlling the second circulating water pump 51.
The pressure sensor 31 is set to detect the pressure of the hot water at the outlet end of the sterilizer 2 to realize constant pressure delivery, and when the pressure is too high, the central control end 6 controls the second circulating water pump 51 to reduce the delivery volume, and when the pressure is too high, the central control end 6 controls the second circulating water pump 51 to increase the delivery volume.
And a water return sensor 32 is arranged at the first water outlet end of the plate, and the water return sensor 32 is electrically connected with the central control end 6 and used for controlling the first circulating water pump 41.
The water return sensor 32 is used for detecting that when the detected temperature is too high, the flow of the first water circulation pump 41 is too large or the water temperature at the water outlet end of the bottle washing machine is too high, that is, the flow of the first water circulation pump 41 is reduced, so that the utilization rate of heat energy is improved, and similarly, when the detected temperature is too low, the flow of the first water circulation pump 41 can be increased.
Above only the utility model discloses an it is preferred embodiment, the utility model discloses a scope of protection not only limits in above-mentioned embodiment, and the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (7)
1. A bottle washing and sterilizing heat exchange integrated system is characterized by comprising a bottle washing machine (1), a sterilizing machine (2) and a plate exchanger (3) arranged between the bottle washing machine (1) and the sterilizing machine (2), wherein the bottle washing machine (1) and the plate exchanger (3) are connected through an alkali conveying pipe (4), and the alkali conveying pipe (4) is used for sequentially connecting a bottle washing machine water outlet end, a plate exchanger first water inlet end, a plate exchanger first water outlet end and a bottle washing machine water inlet end to form water circulation;
the sterilizing machine (2) is connected with the plate exchanger (3) through a water conveying pipe (5), and the water conveying pipe (5) is used for sequentially connecting a water outlet end of the sterilizing machine, a second water inlet end of the plate exchanger, a second water outlet end of the plate exchanger and a water inlet end of the sterilizing machine to form water circulation;
the alkali conveying pipe (4) is provided with a first circulating water pump (41) and a first circulating water valve (42), and the water conveying pipe (5) is provided with a second circulating water pump (51) and a second circulating water valve (52);
the water circulation system is characterized by further comprising a central control end (6), wherein the central control end (6) is electrically connected with the first water circulation pump (41), the first water circulation valve (42), the second water circulation pump (51), the second water circulation valve (52) and the plate exchanger (3) respectively;
an automatic differential pressure filter (7) is arranged between the bottle washing machine (1) and the plate exchanger (3), the first circulating water valve (42) comprises a first liquid discharge valve (421) arranged at the water outlet end of the bottle washing machine, a second liquid discharge valve (422) arranged at the inlet end of the automatic differential pressure filter (7) and a third liquid discharge valve (423) arranged at the outlet end of the automatic differential pressure filter (7), and the automatic differential pressure filter (7) is also connected with a sewage discharge pipe (43);
the automatic differential pressure filter (7) is connected with a first tap water end (8), the first tap water end (8) is connected with the alkali conveying pipe (4) through a first clear water pipe (81), a first cleaning valve is arranged on the first clear water pipe (81), and the first cleaning valve is electrically connected with the central control end (6);
the plate is connected with a second tap water end (9) on the plate changing (3), the second tap water end (9) is connected with the plate changing (3) through a second cleaning pipe (91), a second cleaning valve is arranged on the second cleaning pipe (91), and the second cleaning valve is electrically connected with the central control end (6).
2. The integrated bottle washing and sterilizing heat exchange system as claimed in claim 1, wherein: the bottle washing machine (1) comprises a presoaking tank (11), an alkali first tank (12), an alkali second tank (13), an alkali third tank (14), a hot water tank (15), a warm water tank (16) and a clear water tank (17) which are sequentially connected, and the alkali conveying pipe (4) is used for being connected with a water inlet end and a water outlet end of the alkali third tank (14).
3. The integrated bottle washing and sterilizing heat exchange system as claimed in claim 2, wherein: the water outlet end of the alkali three-tank (14) is provided with a temperature sensor (18) for detecting the water temperature in the alkali three-tank (14), the temperature sensor (18) is electrically connected with the central control end (6), a temperature threshold value is preset in the temperature sensor (18), and when the water temperature in the alkali three-tank (14) is higher than the temperature threshold value, the central control end (6) controls the first circulating water pump (41) to be started and the first circulating water valve (42) to be opened.
4. The integrated bottle washing and sterilizing heat exchange system as claimed in claim 1, wherein: the water outlet end of the sterilization machine is provided with a pressure sensor (21), and the pressure sensor (21) is electrically connected with the central control end (6) and used for controlling the second circulating water pump (51).
5. The integrated bottle washing and sterilizing heat exchange system as claimed in claim 4, wherein: and a Y-shaped filter (22) is arranged between the sterilization machine (2) and the second water inlet end of the plate.
6. The integrated bottle washing and sterilizing heat exchange system as claimed in claim 1, wherein: the second water outlet end of the plate is provided with a temperature probe (31), and the temperature probe (31) is electrically connected with the central control end (6) and used for realizing linkage control with the first circulating water pump (41).
7. The integrated bottle washing and sterilizing heat exchange system as claimed in claim 1, wherein: and a water return sensor (32) is arranged at the first water outlet end of the plate, and the water return sensor (32) is electrically connected with the central control end (6) and is used for controlling the first circulating water pump (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022934387.1U CN214638899U (en) | 2020-12-07 | 2020-12-07 | Bottle washing and sterilization heat exchange integrated system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022934387.1U CN214638899U (en) | 2020-12-07 | 2020-12-07 | Bottle washing and sterilization heat exchange integrated system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214638899U true CN214638899U (en) | 2021-11-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022934387.1U Active CN214638899U (en) | 2020-12-07 | 2020-12-07 | Bottle washing and sterilization heat exchange integrated system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214638899U (en) |
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2020
- 2020-12-07 CN CN202022934387.1U patent/CN214638899U/en active Active
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