CN101006841A - A high activity bone calcium milk/egg cake - Google Patents

Abstract

The invention relates to a process for producing biscuit food, in particular cakes containing high activity bone calcium milk or chicken eggs, calculated by weight ratio, the constituents of the raw material include flour 250 parts, salad oil 35-40 parts, table salt 1.5-2 parts, sugar powder 35-40 parts, ammonium bicarbonate 0.5-1 part, fresh milk or chicken egg 25-30 parts, active calcium 2-5 parts. The producing process consists of modulating into flour dough with 5-10 parts of water, modeling and baking. By employing low-temperature baking technology and pure natural nutrients, the invention can achieve high nutritive value, and meet the psychological demands for consumers.

Description

A kind of high activity bone calcium milk/egg cake

Technical field

The present invention relates to the processing and manufacturing of biscuit, specifically a kind of preparation method of high activity bone calcium milk/egg cake.

Background technology

Existing biscuit cooperates other certain auxiliary material and food additives by the face sugar and oil substantially, high-temperature baking (temperature usually require at 180-250 ℃) can destroy nutrient composition in raw materials (as vitamin etc.), it is rotten to cause nutriment to decompose, even can produce noxious material, may jeopardize health, because the actual nutritive value that it does not consider biscuit is decided to be junk food by the international food tissue.The nutrition epoch pursuing nutrient health are difficult to satisfy consumer's consumption demand, at the consumer existing biscuit are tending towards the psychology be weary of day by day, and in order to better meet consumer demand, the exploitation of therefore accelerating nutrient biscuit is the demand in epoch.

Summary of the invention

The object of the present invention is to provide a kind of high activity bone calcium milk/egg cake that is of high nutritive value, is easy to digest and assimilate.

For achieving the above object, the technical solution used in the present invention is:

A kind of high activity bone calcium milk/egg cake, count by weight, its raw material consists of, 250 parts in flour, salad oil 35-40 part, salt 1.5-2 part, Icing Sugar 35-40 part, carbon ammonium 0.5-1 part, fresh milk or egg 25-30 part, active complete molten bone calcium 2-5 part is modulated into tack-free dough with 5-10 part water, and moulding after toast processes.

Described baking temperature is 80-179 ℃, and stoving time is the 6-10 branch.

The present invention has following advantage:

1. nutritious.Because existing biscuit all is to use high-temperature baking, and high-temperature baking can destroy nutrient composition in raw materials, even can produce noxious material; So the high-temperature baking technology that the present invention discards tradition, the application of cold temperature baking technology, thus make complete being retained in the product of nutritional labeling of fresh milk and bone calcium or egg.

2. mouthfeel is good.High activity bone calcium milk of the present invention (egg) cake adopts the roasted technical merit of advanced low temperature, utilizes pure natural milk, adds active complete molten bone calcium simultaneously, and it is of high nutritive value, and can satisfy fashional consumption person's psychological needs.

3. good in economic efficiency.Because the bone calcium that product of the present invention uses the only phoenix pavilion of this city Food Co., Ltd to produce has driven rapid economy development of the same trade, has strengthened the communication and the cooperation of enterprise, uses fresh milk simultaneously, has improved cow raiser's income.

The specific embodiment

The technological process of production: active complete molten bone calcium+fresh milk or egg → flour, oil → batching → accent face → moulding → baking → cooling → arrangement → packing → finished product.

1, other supplementary materials such as active complete molten bone calcium, fresh milk and face, sugar, oil, salt are modulated into dough with dough mill;

Icing Sugar: require to use white granulated sugar, moisture≤0.06%, impurity≤20mg/kg;

Active complete molten bone calcium: promptly edible bone meal, it is a kind of commercially available prod that is produced by Fushun Dufengxuan Food Co., Ltd., and its production technology has been applied for national patent, and number of patent application is 200510045817.1, and name is called a kind of processing method of edible bone powder;

Oil: require to use soybean salad oil, moisture and volatile matter content≤0.1%; Acid value≤0.3mg KOH/g; Smoke point 〉=220 ℃; Refrigerate clear more than 5.5 hours at 0 ℃;

Flour: pink colour, bran star:, stop low mark by material standard sample control test.; Fineness degree CB42 number sieve all passes through; Moisture≤14%; Gluten value 24-30%; Ash content＜0.55%;

The standard that feeds intake (kg/ pot)

Kind	Flour	Salad oil	Salt	Icing Sugar	The carbon ammonium	Water	Fresh milk or egg	Active complete molten bone calcium
									Bone calcium milk (egg) cake	250	35-40	1.5- 2	35-40	0.5- 1	5- 10	25-30	2-5

2, the dough process lamination machine that modulates rolling repeatedly obtains intact musculus cutaneus, enters make-up machine; (" hundred get " the board biscuit that adopts Guangdong Province's Yangjiang City biscuit instrument factory to produce produces complete equipment)

3, the musculus cutaneus that obtains of rolling obtains qualified biscuit through the roll-forming of make-up machine and gives birth to embryo;

4, the living embryo of biscuit obtains ripe biscuit through the baking of baking oven, and the biscuit after the baking need carry out surface treatment (oil spout), and surface treated biscuit temperature still is higher, need cool off;

Furnace temperature requires:

The name of an article	One district		Two districts		Three districts		Four districts
									The face fire	The fire in a stove before fuel is added	The face fire	The fire in a stove before fuel is added	The face fire	The fire in a stove before fuel is added	The face fire	The fire in a stove before fuel is added
	Bone calcium milk (egg) cake	160-170	155-165	150-165	140-150	160-179	150-170	150-160									135-150

5, biscuit cooling back is put in order by reason cake machine, obtains orderly biscuit;

The name of an article	Single page length cm	Tare weight g	Cake embryo spacing cm	The moulding requirement
					Bone calcium milk (egg) cake	4.55-5.05	5.5-6.0	0.5-1	Cake embryo uniformity, indeformable, magnetic tape trailer crust, decorative pattern are not clear

Technical parameter requires:

The name of an article	Speed of a motor vehicle page or leaf/minute	Grammes per square metre g	Rise and send out degree cm	Number of pages	Distributive value kg/T	Moisture %
							Bone calcium milk (egg) cake	180-190	150	15-16	28- 30	45-50	1.2-2.5

(" hundred get " the board biscuit that adopts Guangdong Province's Yangjiang City biscuit instrument factory to produce produces complete equipment)

Embodiment 1 bone calcium milk cake

1, transfers face operation (kg/ pot)

1) the weighing fresh milk is 30 kilograms, and 5 kilograms of the active complete molten bone calcium of weighing are standby;

2) weighing 1 kg of carbon ammonium (edible ammonium bicarbonate) mixes according to 1: 3 ratio with 30 ℃ of warm water, and constantly is stirred to the abundant hydrolysis of carbon ammonium, and is standby;

3) 2 kilograms of salt of weighing mix according to 1: 3 ratio with 30 ℃ of warm water, and constantly are stirred to the abundant hydrolysis of salt, and are standby;

4) carbon ammonium that hydrolysis is good add and the face pot in, add salad oil (soybean salad oil, physical and chemical index requirement: moisture and volatile matter content≤0.1% simultaneously; Acid value≤0.3mg KOH/g; Smoke point 〉=220 ℃; Freezing requirement of experiment is at 0 ℃ of refrigeration clear more than 5.5 hours) 40 kilograms, add the good salt solution of hydrolysis again;

5) with in load weighted fresh milk and active complete molten bone calcium adding and the face pot, add 40 kilograms of Icing Sugar, 250 kilograms in face (single-minded powder) again, continue to stir 30 minutes, stir ripe (tack-free) until dough;

6) leave standstill 20 minutes behind the dough maturity to eliminate the dough internal stress.

2, molding procedure

1) will take off the face car and be pushed into the skip appropriate location after, the face pot is overturn gently, with face pour into take off in the face car after, skip is recovered normal, face is divided into homogeneous bulky, drop into feeding hopper;

2) adjust upper and lower roll, guarantee that canvas works well, adjust the rotating speed of each roll then, enter make-up machine.(" hundred get " the board biscuit that adopts Guangdong Province's Yangjiang City biscuit instrument factory to produce produces complete equipment)

3) the cake embryo occurs, weighing cake embryo grammes per square metre at this moment is 6.0 grams;

4) after the single page of cake embryo, grammes per square metre, distance all reach standard, enter the gap bridge canvas and go into stove, this moment, whole molding procedure was finished.(" hundred get " the board biscuit that adopts Guangdong Province's Yangjiang City biscuit instrument factory to produce produces complete equipment)

3, the operation of coming out of the stove

1), adjusting each temperature of distinguishing of body of heater is:

The name of an article	One district		Two districts		Three districts		Four districts
									The face fire	The fire in a stove before fuel is added	The face fire	The fire in a stove before fuel is added	The face fire	The fire in a stove before fuel is added	The face fire	The fire in a stove before fuel is added
	Bone calcium milk cake	160	165	170	165	170	160	160									154

2), biscuit takes out biscuit after advancing stove in the peep hole in one, two, three districts, observe biscuit rise send out, color and luster, moisture size etc., can not touch when observing special circumstances around the burner hearth in time notice operation advanced processing when noting sampling and avoid making the bigger loss in city.

3), open gap bridge guipure, oil-injection machine, cooling line transportation canvas, be convenient to the biscuit transportation;

4) observe biscuit color and luster, form and every index such as following table after, biscuit is come out of the stove:

Form	Profile is complete, and decorative pattern is clear, and thickness is even substantially, does not shrink, and is indeformable, non-foaming, and bigger or more concave bottom must not be arranged.
		Color and luster	Be golden yellow, color and luster is even substantially, white phenomenon.
Flavour and mouthfeel	Have the due fragrance of this kind, the surface is glossy, no white powder, no overfocus, the white phenomenon of mistake, free from extraneous odour.The crisp exquisiteness of mouthfeel does not stick to one's teeth
		Tissue	Section structure is cellular, and is fine and closely woven, no macroscopic void
Impurity	No greasy dirt, no foreign matter

5), utilize Chronograph to measure the biscuit speed of a motor vehicle, measurement result is 182 pages/minute.

6), utilizing accuracy is electronic scale weighing 150 gram, 29 pages of 1 gram.

7), divide relatively according to transportation canvas position in, in, outer three groups.Get 10 pages of biscuits from the canvas inner edge before the oil spout, the W1 that weighs is 48.2 grams, the W2 that weighs after the oil spout outside the 10 pages of biscuits of having weighed then are placed on is 50.6 grams, adopt formula, weight W 2 after fuel injection rate=(the preceding weight W 1 of weight W 2-oil spout after the oil spout)/oil spout, recording fuel injection rate U1 is 4.74%, is 47.4 kg/ton thereby draw distributive value.In the middle of canvas, get 10 pages of biscuits before the oil spout, be weighed as W3 48.6 grams, the 10 pages of biscuits of having weighed then are weighed as W4 50.9 grams after being placed on the outside oil spout, adopt formula, weight W 4 after fuel injection rate=(the preceding weight W 3 of weight W 4-oil spout after the oil spout)/oil spout, recording fuel injection rate U2 is 4.52%, and distributive value is 45.2 kg/ton.Get 10 pages of biscuits from the canvas outside before the oil spout, the W5 that weighs is 48.6 grams, the W6 that weighs after the oil spout outside the 10 pages of biscuits of having weighed then are placed on is 50.7 grams, adopt formula, weight W 6 after fuel injection rate=(the preceding weight W 5 of weight W 6-oil spout after the oil spout)/oil spout, recording fuel injection rate U3 is 4.12%, and distributive value is 41.2 kg/ton.Average fuel injection rate U is (U1+U2+U3)/3=4.69%, and average distributive value is 46.9 kg/ton.

Embodiment 2

Difference from Example 1, raw material fresh milk wherein adopt egg to substitute.

The standard that feeds intake (kg/ pot)

Kind	Flour	Salad oil	Salt	Icing Sugar	The carbon ammonium	Water	Fresh hen egg	Bone calcium
									Bone calcium egg cake	250	40	2	35	1	10	30	2

The temperature in each district of body of heater is:

The name of an article	One district		Two districts		Three districts		Four districts
									The face fire	The fire in a stove before fuel is added	The face fire	The fire in a stove before fuel is added	The face fire	The fire in a stove before fuel is added	The face fire	The fire in a stove before fuel is added
	Bone calcium egg cake	165	170	175	165	165	150	155									150

Claims (2)

1. high activity bone calcium milk/egg cake, it is characterized in that: count by weight, its raw material consists of, 250 parts in flour, salad oil 35-40 part, salt 1.5-2 part, Icing Sugar 35-40 part, carbon ammonium 0.5-1 part, fresh milk or egg 25-30 part, active complete molten bone calcium 2-5 part is modulated into tack-free dough with 5-10 part water, and moulding after toast processes.

2. according to the described high activity bone calcium milk/egg cake of claim 1, it is characterized in that: described baking temperature is 80-179 ℃, and stoving time is the 6-10 branch.