CN1005960B - Apparatus for automatically mounting core electronic circuit elements on substrate - Google Patents

Apparatus for automatically mounting core electronic circuit elements on substrate Download PDF

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Publication number
CN1005960B
CN1005960B CN85109034.6A CN85109034A CN1005960B CN 1005960 B CN1005960 B CN 1005960B CN 85109034 A CN85109034 A CN 85109034A CN 1005960 B CN1005960 B CN 1005960B
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CN
China
Prior art keywords
circuit element
jaw
installation head
head
joystick
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Expired
Application number
CN85109034.6A
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Chinese (zh)
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CN85109034A (en
Inventor
八木博志
藤田尚
针金宏太郎
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TDK Corp
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TDK Corp
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Publication date
Priority claimed from JP60032484A external-priority patent/JPS6181363A/en
Priority claimed from JP60032482A external-priority patent/JPS6177398A/en
Priority claimed from JP60032483A external-priority patent/JPS6176227A/en
Priority claimed from JP60032485A external-priority patent/JPS6177400A/en
Priority claimed from JP60032481A external-priority patent/JPH0770862B2/en
Application filed by TDK Corp filed Critical TDK Corp
Publication of CN85109034A publication Critical patent/CN85109034A/en
Publication of CN1005960B publication Critical patent/CN1005960B/en
Expired legal-status Critical Current

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Abstract

An apparatus for automatically mounting chip-type circuit elements on a substrate for a printed circuit board is disclosed which is capable of overcoming the problem of suction failure and wrong posture of a circuit element to efficiently carry out the mounting operation of the elements on a substrate. The automatic mounting apparatus includes a detecting device for detecting a defect such as a failure in suction of a circuit element by a mounting head and/or the wrong posture of a circuit element sucked up and a rotating disk controllably actuated to allow a mounting head other than that relating to the defect to suck up a circuit element of the same kind from tape feeders and mount it on the substrate after the detecting device detects the defect.

Description

The automatic installation apparatus of chip type element
The present invention relates to be used for the equipment of automatically mounting core electronic circuit elements on substrate, particularly at the automatic installation apparatus that is used for automatically installing continuously on the substrate of printed circuit board (PCB) various circuit chip elements.
People have proposed and have implemented to be used for the automatic installation apparatus of the various types of circuit chip according to routine, this equipment generally is when carrying several chip circuit elements continuously, mounting core chip circuit element on a substrate.But in traditional automatic installation apparatus, in the operating period of drawing a circuit element with an installation head, when circuit element fails to be drawn (hereinafter being referred to as " absorption fault ") and/or fail with correct position or attitude (hereinafter being referred to as " incorrect attitude ") absorption circuit element, these problematic circuit elements are not installed on the substrate, be installed on the substrate successively and only be mounted a circuit element of drawing with correct position or attitude, after the installation exercise of various circuit elements is finished, suitably these circuit elements of missing are installed on the substrate again.This causes very burden to installation exercise, and operating efficiency is significantly reduced.
In order to be used for that various circuit chip elements are installed on the substrate of printed circuit board (PCB) continuously, this automatic installation apparatus needs most installation head, and need be with gratifying reliability and high speed operation.
This automatic installation apparatus also uses a kind of band, with on be fixed with most the circuit chip elements that become delegation uniformly-spaced to arrange.Several chip belts that have mutually different circuit chip element are carried by several band conveyers in the automatic installation apparatus respectively.Traditional automatic installation apparatus adopts most band conveyers, but each band conveyer generally along with the band conveyer pedestal of horizontal slip move forward the one time one step defeated tape drum wheel of rotation off and on, and move the cover tape of peeling off cover tape and peeling off from chip belt backward around the reel rolling-in along with pedestal.The installation of circuit element on substrate carried out usually like this: carry the chip belt installation head to move according to preset program by the band conveyer that is provided with in a predefined manner, take out circuit element successively and in order these circuit elements are installed in the substrate that is used for printed circuit board (PCB) from chip belt.The band conveyer that is used to carry out this operation is provided with like this along the movable passageway of each installation head: make each circuit element all separate.But this labyrinth of band conveyer not only makes its maintenance and maintenance need spend plenty of time and labour, and the chip belt on the feasible more tape swapping conveyer is also pretty troublesome.
Moreover traditional automatic installation apparatus is equipped with a clamp system, is used for circuit element neutralization is rotated.This clamping mechanical comprises jaw, and the mid portion of jaw is bearing on the pedestal of circuit element tumbler and rotates.Jaw 90 ° of settings at interval.One end of jaw is equipped with a gear separately, intermeshes with relative gear, so that jaw can be along with the vertical moving synchronization action of circuit element tumbler.But in fact this clamp system is difficult to make a pair of jaw and another to the jaw synchronization action.
The present invention makes in view of the above problems.
In general, the equipment that is used for automatically mounting core electronic circuit elements on the substrate of printed circuit board (PCB) of the present invention comprises: a rotating disk; Most the installation head that are arranged at certain intervals on the disc surfaces, the ozzle of installation head is upside down; On the band conveyer chip belt that most are used to carry chip belt the circuit chip element is housed, band conveyer rotating shaft towards rotating disk below the movable passageway of installation head radially is provided with;-X-Y platform, the substrate that the installation circuit element is used is contained on this platform, and this X-Y platform is arranged on the opposite of band conveyer; Installation head is drawn circuit element from the chip belt and successively along with the rotation of rotating disk is installed in these circuit elements on the substrate; Checkout gear is used for the defective of testing circuit element, and for example circuit element is failed to be mounted head and picked up, and it is incorrect etc. to draw the attitude of the circuit element on installation head; Rotating disk can controlledly be driven, and makes the installation head relevant with defective installation head in addition draw a same circuit element and to detect defective at checkout gear from the band conveyer and be installed in this circuit element on the substrate later.
In a preferred embodiment of the present invention, automatic installation apparatus also has an actuating force transmission mechanism, it comprises capitate armature solenoid (hammer solenoid) device, this device has a solenoid pin, when capitate armature spiral piping arrangement drives, this pin stretches out, and capitate armature spiral piping arrangement is arranged between the drive source and driven-mechanism of automatic installation apparatus, and the solenoid pin by solenoid capitate armature device is sent to driven-mechanism to the power that drive source produces.
In a preferred embodiment of the present invention, the band conveyer comprises separately: a chip belt is carried drum; Be used for an intermittently cam lever of rotary chip band conveying drum, a return idler, its circumferential surface is near the cam edge of cam lever; The reel of cover tape of chip belt is used to reel, it contacts with return idler, cam lever pivots, the rotary chip band is carried drum off and on, chip belt is carried a step and return idler is rotated a predetermined angular at every turn, reel with peel off cover tape by the reel that rotates from chip belt when return idler contacts.
In a preferred embodiment of the present invention, the band conveyer is arranged on the removable vehicle frame, and this vehicle frame removably is connected with the fuselage of automatic installation apparatus.
In of the present invention one excellent embodiment, automatic installation apparatus also has a circuit element clamp system, it comprises: the dished bellmouth of a processing, be bearing in most jaws in the bellmouth, jaw have separately with an outer lug of the top of bellmouth engagement and with an internal projection of a joystick engagement in rotation, this joystick vertically inserts movably by the middle body of bellmouth, jaw is arranged on around the joystick in the bellmouth, stretch out from bellmouth at the tip of jaw, one garter spring, flexibly be provided with, with respect to joystick stationary jaw reliably around the position that jaw is contained in the bellmouth; Because helical spring bias voltage, action can be opened around doing with the projection of joystick engagement in rotation along with the vertical moving of joystick in the tip of jaw.
In a preferred embodiment of the present invention, automatic installation apparatus also has a circuit element tumbler, is used to proofread and correct the incorrect attitude that is fixed on the circuit element on the ozzle head of installation head by suction; Installation head is equipped with a pair of jaw separately, is used to clamp by suction be fixed on a circuit element on the ozzle head of installation head; The circuit element tumbler is equipped with a pair of jaw, is used for clamping circuit element from all directions jointly with the jaw of installation head.
Therefore, an object of the present invention is to provide a kind of equipment that is used for automatically mounting core electronic circuit elements on a substrate, this equipment can solve effectively draws fault and the incorrect problem of attitude, and circuit element steadily and expeditiously is installed on substrate.
Another object of the present invention provides a kind of equipment that is used for automatically mounting core electronic circuit elements on a substrate, and this equipment can be with gratifying reliability and high speed drive installation head.
Further purpose of the present invention provides a kind of equipment that is used for automatically mounting core electronic circuit elements on a substrate, and this equipment is easy to carry out the replacing of chip belt and the maintenance and the maintenance of band conveyer.
A further object of the present invention provides a kind of equipment that is used for automatically mounting core electronic circuit elements on a substrate, this equipment can make the circuit element that is fixed on the installation head in and rotating operation become more convenient.
From this specification, can find out other purpose of the present invention significantly.
Therefore, the present invention includes the feature of structure, the setting of combination of elements and each several part, these are described structure illustrated hereinafter.
Brief description of drawings:
In order to understand the present invention more fully, need consult following explanation in conjunction with the accompanying drawings, in the accompanying drawing:
Fig. 1 is the plane graph of the expression embodiment at a set of equipment that is used for automatically mounting core electronic circuit elements on the substrate of printed circuit board (PCB) of the present invention.
Fig. 2 is the front view of the automatic installation apparatus shown in Fig. 1.
Fig. 3 A is the plane of arrangement schematic diagram of the automatic installation apparatus of summary presentation graphs 1.
Fig. 3 B is the installation head in the automatic installation apparatus of presentation graphs 1 and the floor map of the position relation between the band conveyer.
Fig. 4 A is the schematic diagram of the actuating force transmission mechanism of the automatic installation apparatus employing shown in the presentation graphs 1.
Fig. 4 B be expression be used for the actuating force transmission mechanism shown in Fig. 4 A a capitate armature solenoid and with the front view of a gear block of its engagement.
Fig. 5 is the plane graph that expression is used for installation head is applied the mechanism of vacuum pressure.
Fig. 6 is the end view that expression is used for one of the band conveyer of automatic installation apparatus shown in Figure 1.
Fig. 7 A is that expression is contained in respectively the schematic diagram with the pushing pin in the conveyer.
Fig. 7 B is the perspective view of the pointed shape of the pushing pin shown in the presentation graphs 7A.
Fig. 8 is the side schematic diagram of the automatic installation apparatus shown in the presentation graphs 1, and a vehicle frame wherein is housed, and the band conveyer is arranged on this vehicle frame.
Fig. 9 is the end view of the band conveyer mechanism shown in Fig. 8.
Figure 10 is the end view of the band conveyer shown in Fig. 8 in heeling condition.
Figure 11 is the plane graph of the band conveyer mechanism shown in Fig. 8.
Figure 12 is the plane graph that expression is used for the device of the absorption fault of testing circuit element and incorrect attitude.
Figure 13 is the employed vertical cross-section diagram that is used for the circuit element clamp system of standard type circuit element of the automatic installation apparatus shown in the presentation graphs 1.
Figure 14 is the plane graph of the clamp system shown in Figure 13.
Figure 15 is the schematic diagram of the clamp system part of expression Figure 13, and wherein Figure 15 A is the end view of a jaw, and Figure 15 B is the front view of expression one joystick.Figure 15 C is the plane graph of this joystick of expression, and Figure 15 D is expression one a helical spring perspective view.
Figure 16 is the vertical cross-section diagram of the clamp system of expression Figure 13 at open configuration.
Figure 17 is the vertical cross-section diagram that expression is used for a circuit element tumbler of standard type circuit element, and this device is equipped with the clamp system of Figure 13.
Figure 18 is the front view that the part of the circuit element tumbler shown in Figure 17 is dissectd.
Figure 19 is used for the front view that concerns between an installation head of special type circuit element and the circuit element tumbler in the automatic installation apparatus shown in the presentation graphs 1.
Figure 20 is the clamp system that is contained in the circuit element tumbler shown in Figure 19.
Figure 21 is the schematic diagram of the clamp system part of expression Figure 20, and wherein Figure 21 A is the end view of a jaw, and Figure 21 B is the front view of expression one joystick, and Figure 21 C is the plane graph of this joystick, and Figure 21 D is expression one a helical spring perspective view.
Figure 22 is the vertical cross-section diagram of the clamp system of expression Figure 20 at open configuration.
Figure 23 is the schematic diagram of the method for operation of the expression installation head of Figure 19 and circuit element tumbler.
Figure 24 is the vertical cross-section diagram of the circuit element tumbler of expression Figure 19.
Hereinafter describe of the present invention with reference to the accompanying drawings at the equipment that is used for automatically mounting core electronic circuit elements on the substrate of printed circuit board (PCB).
Fig. 1 and 2 briefly represents an embodiment who is used for the equipment of automatically mounting core electronic circuit elements on substrate of the present invention, and the automatic installation apparatus of illustrated embodiment generally comprises: most installation head 10, one rotating disks 20, and installation head 10 is arranged on this rotating disk; A most band conveyer 30 are arranged on rotating disk 20 predetermined position on every side;-X-Y platform 40, substrate are contained on this platform, and the position of installation base plate scribbles adhesive on the platform, and the circuit chip element is installed on the substrate.In illustrated embodiment, be provided with 60 installation head 10 on the rotating disk 20, the part of rotating disk 20 circumference is provided with 20 band conveyers 30, so that 20 different kinds of chips formula circuit elements are transported to installation head 10.Installation head 10 is installed in the edge of rotating disk 20 separately with predetermined space, the ozzle end that makes installation head 10 down as shown in Figure 2, installation head 10 upper ends connect a vacuum tube 11 separately, the action of the vacuum valve 12 shown in Fig. 4 A is used for installation head inside is applied vacuum pressure, so that can make ozzle terminal or most advanced and sophisticated by vacuum tube 11 absorptions one circuit chip element.Rotating disk 20 is connected to one and roughly becomes inverted U-shaped and put 21 on the shelf, rotating disk 20 rotating shaft once, and this links to each other with drive motors 23 by a gear that is contained in the gear box 22, to change speed as required gradually.In illustrated embodiment, drive motors 23 is arranged on puts on the shelf on 21.Band conveyer 30 is used for transfer criteria type and mutually different special type circuit chip element, and it is to be provided with on the chip belt and radially that these elements are fixed on band, so that make the throughput direction of chip belt aim at the pivot of rotating disk 20.In addition, band conveyer 30 is installed in the position of the shifting axle of aiming at installation head 10 separately, in this position, the circuit chip element is taken out (hereinafter being referred to as " circuit chip element extracting position ") and is positioned at circuit element extracting position below the installation head 10 from chip belt.X-Y platform 40 roughly is positioned at and band conveyer 30 relative positions, is used to place substrate on the platform, and the circuit chip element is installed on the substrate by installation head 10.
The automatic installation apparatus of embodiment as shown in Fig. 3 A also comprises: draw and attitude is confirmed device 50, be used to confirm that the circuit chip element is mounted 10 and draws and this circuit element is mounted 10 with correct position or attitude absorption; One standard type circuit element tumbler 60 is used for changing it when the poor direction of standard type circuit chip element is true; One special type circuit element tumbler 70 is used for changing it when the poor direction of special type circuit chip element is true; One circuit element is confirmed device 80 again, is used for confirming the absorption of circuit chip element again; These devices are successively set on the circuit element of band conveyer 30 fronts and X-Y platform 40 posterior mid-line are installed.Draw and attitude confirms that device 50 is used to confirm that the circuit chip element is mounted absorption and this circuit element of 10 and is mounted 10 attitude of drawing, for example be mounted the vertical direction of electrode of the circuit element of head absorption.Absorption and attitude confirm that device 50 can comprise a photoelectric tube or similar device. Circuit element tumbler 60 and 70 is respectively applied for correcting mark pseudotype and depends on the installation direction of the special type circuit element of circuit component types, and is used for changing it when the malposition of the circuit chip element of being drawn by the ozzle head.Circuit element confirm again the effect of device 80 are testing circuit elements by during the circuit element tumbler 60 and 70 from the whereabouts of installation head 10.In illustrated embodiment, circuit element confirms that again the structure of device 80 is roughly identical with attitude affirmation device 50 with absorption.In addition, automatic installation apparatus also comprises: a suction release pin device 90 is used for when installation head 10 is installed on the substrate split circuit element on the installation head 10 to circuit element; One direction recovery device 100 is used to make the special type circuit element towards incorrect direction to return to correct direction; One puts down device 110, is used to put down the circuit element that is successively set on X-Y platform 40 circuit element of posterior mid-line is installed; These devices 50~110 are arranged on below the movable passageway of installation head 10.
The automatic installation apparatus of the illustrated embodiment of Gou Chenging is operated so as mentioned above: installation head 10 is drawn the circuit chip element from most band conveyers 30 in succession, rotation along with rotating disk 20, the circuit element of drawing is transported to device 50,60,70 and 80, to carry out various checks, then, installation head 10 moves down, and beginning access system in order is that the circuit element of a begins at the substrate that is being used for printed circuit board (PCB) circuit element by check to be installed from number.Otherwise, when device 50 detects the absorption fault of circuit element or circuit element when being drawn with incorrect direction or attitude, failing to draw the installation head of circuit element just can not install mobile, and can not drop to the circuit element installation site of the substrate that is arranged on the X-Y platform 40 with the installation head that incorrect direction has been drawn circuit element, therefore just can not be installed to circuit element on the substrate.As an alternative, rotating disk 20 controlled another installation head that are arranged on this installation head back that make pick up a same circuit element and be installed on the substrate.For example, when detecting the mark number is that an installation head place (it is the circuit chip element of d that this installation head has been drawn number) of 4 is when occurring drawing fault or incorrect attitude, the mark number is that to draw numbers from band conveyer 30 be the circuit element of d for 24 installation head, rotating disk 20 promptly rotates, so that the mark number is 24 installation head can be carried out circuit element d on substrate a fitting operation, as shown in Fig. 3 B.In addition, suppose that detecting 60 labels in the installation head is that fault or incorrect attitude appear drawing in 58 installation head, this is just before rotating disk 20 is finished week rotation, thereby the installation head of the label of the relation mark between the with good grounds circuit element kind that will install of select tape and the installation head of the having finished fitting operation operation of drawing circuit element, and rotating disk 20 promptly rotates, so that this installation head can be carried out the fitting operation of circuit element on substrate.In illustrated embodiment, the control of this operation is to realize that by the drive motors 23 of rotary encoder control rotating disk 20 installation head 10 is carried out the circuit element fitting operation according to the random access system beyond the sequential access system.In this embodiment, drive motors 23 is suitable for and changes rotary speed at leisure, so that during the velocity variations of rotating disk 20, inertia can not influence installation head circuit element is installed.When the installation head of the circuit element of having drawn incorrect attitude by rotating disk 20 when the direction of rotation of rotating disk 20 moves, direction recovery device 100 makes the circuit element on the tip that is fixed on installation head 10 recover direction, at circuit element is under the situation of special type, installation head has been drawn circuit element in described mode hereinafter from band conveyer 30, then, no matter be standard type or special type, put down device 110 all separates and put down incorrect attitude from the ozzle head of installation head 10 circuit element.In putting down device 110, the circuit element that separates incorrect attitude from installation head 10 is to finish by the promotion of suction release pin device 120.
Installation head 10 moves down separately, and the chip belt of carrying from band conveyer 30 by suction takes out the circuit chip element, and the suction releasing operation of process device 90, and this circuit element is installed on the substrate.In addition, installation head 10 also moves down with respect to device 50,60,70,80,100 and 110 separately, so that the circuit element of being drawn stands various checks, correction for direction or the like.This moving down by the actuating force transmission mechanism of installation head 10 finished.
The driving mechanism that is used for installation head can comprise: for example, be assemblied in the electromagnetically operated valve that cylinder and being used on each installation head is realized the driving and the control of cylinder.But, adopt the driving mechanism of this cylinder and electromagnetically operated valve combination to need a large amount of parts, thereby manufacturing cost increased.This driving mechanism also has another shortcoming: because cylinder usually leaks gas and make the actuating speed of mechanism slack-off, so can not accurately finish needed action.
In view of the above, actuating force transmission mechanism in illustrated embodiment constitutes like this: the capitate armature spiral piping arrangement that moves with the signal of telecommunication is set, so that the power that drive source produces can be sent to driven-mechanism by the pin that stretches out because of the action of capitate armature spiral piping arrangement between the drive source of equipment and driven-mechanism.
The actuating force transmission mechanism of this structure in the illustrated embodiment is easy to the low cost manufacturing, because only actually needs capitate armature spiral piping arrangement.This actuating force transmission mechanism also has another advantage: can be accurately and drive driven-mechanism reliably, because faults such as gas leakage will never take place capitate armature spiral piping arrangement, and it can promptly respond.
Describe the actuating force transmission mechanism in detail with reference to Fig. 4 A and 4B below.
Fig. 4 A mainly represents an actuating force transmission device, under the situation of its sd so: installation head 10 moves down, so that a chip belt T who carries from band conveyer 30 by suction takes out a circuit chip element, installation head 10 moves down with respect to circuit element tumbler 60, so that circuit element is towards correct direction; Installation head 10 moves down, so that this circuit element is installed in a substrate P that is used for a printed circuit board (PCB).This actuating force transmission mechanism is installed in the automatic installation apparatus and comprises capitate solenoid 130,131 and 132, so that make installation head 10 by carrying out needed move as drive source drives motor 133, with in the installation that is used for finishing on the substrate P of printed circuit board (PCB) circuit element.It is to realize that by capitate armature solenoid 130,131 and 132 power of drive motors 133 is sent to each driven-mechanism by these capitate armature solenoids that these of installation head 10 move down.Driven-mechanism comprises joggle piece 134 and 135, they mesh with solenoid pin 130a and 131a respectively, the manner of execution of 130a and 131a is to stretch out from capitate armature solenoid 130 and 131, just at parts 134,135 and pin 130a, when 131a is meshing with each other, driven-mechanism just moves down installation head 10.The actuating force that produces as public drive source drives motor 133 is sent to driven-mechanism by the rotating shaft 137,138 and 139 that links to each other with drive motors 133.Represent drive motors of this equipment and the connection between the driven-mechanism with chain-dotted line among Fig. 4 A.Cam disc 140 and 141 and 142 and 143 are housed respectively on the rotating shaft 137 and 139.Cam disc 140 to 142 is connected respectively to drive rod 148,149 and 150 by cam follower 144,145 and 146, and drive rod 148,149 and 150 lower end are installed in respectively on capitate armature solenoid 130,131 and 132.
In the actuating force transmission mechanism of said structure, when capitate armature solenoid 130 received an operation signal, installation head 10 began to draw the action of circuit element.Solenoid pin 130a and joggle piece 134 engagements so that move down capitate armature solenoid 130 along a cam path of cam disc 140, descend installation head 10.Then, the ozzle head rest suction of installation head 10 holds a circuit chip element from band conveyer 30, and is moved upwards up to the home position along the cam path of cam disc 140.Simultaneously, the pin 130a of capitate armature solenoid 130 returns, so that installation head stops at a precalculated position.Circuit element tumbler 60 is given capitate armature solenoid 131 1 operation signals.This makes the installation head 10 that holds circuit element move down with respect to circuit element tumbler 60 by cam disc 141 and cam follower 145.And the installation head 10 that holds circuit element with incorrect attitude moves down with respect to putting down device 110 by cam disc 143 and cam follower 147, puts down underproof circuit element so that put down device 110.Installation head 10 moving down with respect to circuit element tumbler 70 hereinafter will be described.The installation of circuit element is to discharge fixed lever 136 by one of capitate armature solenoid 132 pin 132a, moves down installation head 10 and realizes.As described below, the structure of present embodiment makes band conveyer 30 carry out the operation of intermittent delivery one chip belt by capitate armature solenoid 151.
From the above as can be seen, because actuating force is sent to driven-mechanism by capitate armature solenoid.Simple in structure and the cost of actuating force transmission mechanism is low.In addition, because capitate armature solenoid response signal is fast, can accurately drive driven-mechanism according to preset time.
In the automatic installation apparatus of illustrated embodiment, as shown in Figure 5, by near the sliding panel 13 the slippage rotating disk 20, the hole 15 that air duct 14 alignings on the sliding panel 13 are communicated with vacuum valve 12 is come installation head 10 is applied vacuum pressure.Sliding panel 13 is supported by the bolt 19 that inserts by slotted eye 18.So the ball that sliding panel 13 can be mounted on the erection unit fuselage is promoted slippage forcibly.When this thrust was removed, sliding panel returned its home position by tension spring 17.
In illustrated embodiment, the structure of band conveyer 30 as shown in Figure 6.Particularly, band conveyer 30 comprises: a cam lever 302 is used for rotating off and on the drum 301 of carrying chip belt T; One return idler 303, its circumferential surface is near the cam edge of bar 302; With a reel 304 of return idler 303 sliding contacts, the cover tape t of the chip belt that is used to reel 2In the band conveyer 30 of this structure, because pivoting of cam lever 302, the rotation off and on of defeated tape drum wheel 301, chip belt T is carried a step and makes return idler rotate a predetermined angular at every turn, therefore, the reel 304 that contacts with return idler 303 rotation can be from the chip belt T cover tape t that peels off and reel 2
Chip belt 30 simple in structure, and be convenient to change chip belt, because cam lever 302 pivots, the defeated tape drum wheel 301 of rotation and make reel 304 rotations one predetermined angular by return idler 303 simultaneously off and on.
Band conveyer 30 is used for step ground and is fed forward the circuit chip element that is in line on chip T.Chip belt T is by base band t 1With cover tape t 2Form base band t 1The surface on the groove of most predetermined spaces is arranged, be used to hold circuit element, cover tape t 2Be used to cover base band t 1The surface.Cover tape t 2T is fed forward in the way by from base band t at band 1On peel off.Installation head 10 is arranged on the front of the throughput direction of band T, but the installation head vertical moving, circuit element is installed in a substrate that is used for printed circuit board (PCB).Installation head leans on suction from base band t separately 1Take out a circuit element.
In band conveyer 30, defeated tape drum wheel 301 is installed on the pedestal 305, corresponding to base band t 1On adjacent circuit element between the interval carry base band t every time a step off and on 1Most double wedge (not shown) are arranged, these teeth and base band t on the circumferential surface of band conveying drum 301 1The hole (not shown) at edge is meshed, and is tangling base band t 1The time along the traveling bed T of base band.Drum 301 has a back shaft 306, and cam lever 302, is used for only at a predetermined direction axle 306 being applied revolving force by clutch device on axle 306.Cam lever 302 rotates around the one end along the indicated direction of arrow X by appropriate driving device, and defeated tape drum wheel 301 is along with swaying of cam lever 302 carries step pitch to rotate an angle corresponding to one of band.The tension spring 307 that the other end of cam lever 302 is installed in by stretch-draw between the pedestal 305 of cam lever 302 is held, and can go back to its home position so that overcome at cam lever when extension spring 307 pivots.Pivoting by the engagement between the pin 309 of slotted eye 308 on pedestal 305 sides and cam lever 302 of cam lever 302 led.Drum 301 and the engagement that is contained between the ratchet 310 on the pedestal 305 have prevented the reverse rotation of defeated tape drum wheel 301 when cam lever 302 returns effectively.The end that cam lever 302 is held by extension spring 307 is processed into the arc-shaped cam limit, and this end abuts against on the circumferential surface of return idler 303.Return idler 303 is made of a slider roller, and the circumferential surface of this slider roller is made of rubber or the big material of suchlike frictional resistance.Cover tape t is used to reel 2The periphery of reel 304 contact with the periphery of return idler 303, swaying of cam lever 302 is sent to reel 304 by return idler 303, makes 304 rotations, so that from the chip belt T cover tape t that peels off and reel 2Reel 304 is fixed on the leading truck 312 by a support arm 311, and leading truck 312 constitutes the passage of conveyer belt T.A leaf spring (not shown) is equipped with at the position that leading truck 312 constitutes defeated tape channel, is used for to pressing down base band t 1, so that peel off cover tape t from band T 2In addition, can lean on one handle 313 to pull down leading truck 312 from pedestal 305, a reel arm 314 is equipped with in the rear end of leading truck 312, and the support reel 318 of band T is installed on the reel arm 314.
Referring to Fig. 4 A, above-mentioned drive motors 133 drives the band conveyer 30 of said structure with respect to installation head 10, band conveyer 30 is operated like this: make the capitate armature solenoid 130 and the 151(Fig. 4 A that are contained among driving mechanism A and the B) regulate the action and the time of installation head 10, to realize pivoting of cam lever 302.When above-mentioned capitate armature solenoid 130 received an electric operation signal, solenoid pin 130a stretched out, and is same, and when capitate armature solenoid 151 received an electric operation signal, solenoid pin 151a also was driven and stretches out.Therefore, when the functional unit of pin 130a and 151a and driving mechanism A and B meshes, can be sent to the mechanism that needs driving to actuating force.The driving mechanism B of band conveyer 30 constitutes like this: capitate armature solenoid 151 is contained in the top of a drive rod 152, and solenoid pin 151a can be meshed with the joggle piece 153 that can vertically change the Support Position; The lower end of drive rod 152 is equipped with a cam follower 154,154 and is slided in the cam path of a cam disc 155, and cam disc 155 is installed on the rotating shaft 138 that links to each other with drive motors 133, so that the rotation vertical moving drive rod 152 of cam disc 155.In the driving mechanism B of said structure, when capitate armature solenoid 151 is driven, when making pin 151a and joggle piece 153 engagements, drive rod 152 descends along the cam path of rotating cam dish 155.Like this, the parts 153 that move down make with 153 cam levers 302 that mesh and pivot.Capitate armature solenoid 151 also can be realized the switching manipulation of vacuum valve 12, and vacuum valve 12 provides vacuum pressure by a drive plate 157 for installation head 10.
When cam lever 302 when the indicated direction of arrow X pivots in Fig. 6, the defeated tape drum wheel 301 that is installed on the back shaft 306 rotates a step pitch along equidirectional, and the base band t of circuit element is housed with conveying 1This make a circuit element be positioned at installation head 10 under, installation head 10 moves down synchronously with the conveying of band, and circuit element is inhaled at its ozzle head, moves up then, so that carry out subsequently arrangement operation.
Conveying along with chip belt T, its cam edge of cam lever 302(contacts with return idler 303) along the indicated direction rotation return idler 303 of arrow Y among Fig. 6, so that rotate a predetermined angular along the indicated direction of arrow Z, thereby peel off cover tape t from chip belt T by pulling force with the reel 304 of return idler 303 sliding contacts 2And the cover tape of reeling and stripping down.With reel 304 coiling cover tape t 2Very convenient, because as mentioned above, base band t 1Be pressed in downwards on the frame 312 by leaf spring or suchlike parts.After aforesaid operations is finished, capitate armature solenoid 151 is thrown off from joggle piece 153, joggle piece 153 moves up and leaves cam lever 302 then, thereby cam lever 302 pivots and returns its home position separating with carrying drum 301 by the clutch that is installed on the back shaft 306 under the pulling force of extension spring 307.
In illustrated embodiment, the top of band conveyer 30 comprises: reel 304; The reel 318 of supports chip band T and the leading truck 312 that can use handle 313 to dismantle.Band conveyer 30 can constitute like this: the support arm 311 of cover tape reel 304 is by being installed in vertical moving on the leading truck 312 by slotted eye 315 and 316 bolts that insert; One tension spring 317 is strained between support arm 311 and handle 313, and reel 304 is applied tension force, so that reel 304 can move in the vertical direction.This structure makes reel 304 at coiling cover tape t 2In time, can move down gradually, and can move up gradually when cam lever 302 returns its home position, thereby the counter-force that is produced of swaying when having prevented that cam lever 302 from returning is applied to cover tape t 2On.
In addition, in illustrated embodiment, the structure of band conveyer 30 makes installation head 10 can draw the interior circuit chip element of groove of chip belt T reliably.As shown in Fig. 6 and 7A, band conveyer 30 is equipped with a pushing pin 319, is used to pass the hole that base band promptly passes on the base band and promotes circuit element E.Pushing pin 319 can process a bevel brilliance cone point.In addition, the tip of this pushing pin 319 can have several pointed tooth 319a, shown in Fig. 7 B.This shape of pushing pin 319 can make the contact area between pushing pin tip and each circuit element E significantly reduce, and releases circuit element effectively.In addition, taking off handle 313 from pedestal 305 can be easily from pedestal 305 dismounting band conveyer 30, and this makes that the replacing of chip belt T is very convenient.
Hence one can see that, and the band conveyer 30 that uses in the illustrated embodiment is finished the conveying of chip belt and the coiling of cover tape synchronously with simple structure, thereby guaranteed the steady conveying and the high efficiency fitting operation of circuit element.
In addition, the automatic installation apparatus of the embodiment as shown in Fig. 8 to 11 also comprises a vehicle frame 330, all is with conveyer 30 to be arranged in a predefined manner on this vehicle frame, and this vehicle frame removably is connected with the fuselage 1000 of automatic installation apparatus.For the vehicle frame 330 of this structure, from fuselage 1000 take apart vehicle frame 330 just can be easily the chip belt T the tape swapping conveyer 30 more.
Particularly, vehicle frame 330 is made of a vehicle frame and caster device 332, and vehicle frame comprises a take-up case 331, is used to place from chip belt T take out the space base band t that circuit element puts down later on 1, caster device is used to support take-up case 331.Vehicle frame 330 is by putting in the joggle piece 333 of the groove on the automatic installation apparatus fuselage 1000 forward from take-up case 331, fuselage 1000 location with respect to automatic installation apparatus, and the connecting plate 334a that removably is fixed on the fuselage 1000 by case 331 both sides removably is connected with body with 334b, and this connects by a spiral handle 335.When vehicle frame 330 is connected on the fuselage 1000, band conveyer 30 radially is arranged on the support component of vehicle frame 330, towards the rotating shaft of rotating disk 20, make installation head 10 can pick up the circuit element that band conveyer 30 transports subsequently along with the rotation of rotating disk 20, rotating disk 20 rotates with preset program.
Installation head 10 is taken out from chip belt T after the circuit element, from each space base band t that is with conveyer 30 to put down 1By the inlet 336 of take-up case 331 case 331 of packing into.Inlet 336 is laterally opened in the front of take-up case 331, so that all the space base band t from being with conveyer 30 to put down 1Can both successfully be transported to take-up case 331 by this inlet.Vehicle frame 330 has a trunnion axis 337b, it passes the sidewall insertion case 331 of take-up case 331 and is rotatably installed on the pair of bearing 337a by bearing 337C, bearing pedestal 337a is fixed on the caster device and is protruding upward from caster device, thereby the take-up case can be installed on the caster device 332 and can be inclined upwardly around axle 337b, so that because take-up case 331 makes to enter the mouth around the pivoted of its front lower 336 moves up.In illustrated embodiment, by the inclination of joystick 338 control take-up casees 331.One end of joystick 338 is connected to and is contained in a link plate 339a who pivots on the case 331, link plate 339a is connected to by a back shaft 339c and is contained in the link plate 339b that pivots on the caster device 332, so that can open up length between link plate 339a and the 339b.The other end of joystick 338 can consequently promote joysticks 338 downwards along leading truck 340 and can make exhibition length between link plate 339a and the 339b, so that case 331 turns forward around trunnion axis 337b along leading truck 340 vertical moving that are vertically mounted on case 331 sides.As shown in Figure 10.
On the vehicle frame 330 of said structure, several band conveyers 30 are housed in a predefined manner.Like this, release handle 335 also separately just can once be pulled down whole band conveyers 30 to joggle piece 333 from the fuselage 1000 of automatic installation apparatus with fuselage 1000, thereby can change most chip belt T simultaneously.At this moment,, promote joystick 338 downwards, make take-up case 331 towards its front that is operator's lopsidedness, so that tape swapping T more according to mentioned above.In addition, all space base band t that put down from band conveyer 30 1The case 331 of all packing into is to keep the neat of working site and to be convenient to blanking bar t 1Processing.
Hence one can see that, and the band conveyer device in the illustrated embodiment can make things convenient for promptly changes chip belt etc., significantly improves operating efficiency.
In illustrated embodiment, above-mentioned absorption and attitude confirm that device 50 is made of photoelectric-cell unit, this device 50 preferably includes and is arranged on installation head 10 a following photoelectric tube of installation head axis and the most individual photoelectric tubes that are provided with along the ozzle head perpendicular to installation head aimed at, the former is used for detecting the absorption fault, and the latter is used to detect incorrect attitude.In embodiment as shown in figure 12, be provided with three three receivers 54,55,56 that detect the photoelectric tube 51,52,53 of incorrect attitude and be contained in its opposite respectively.Fault is drawn and drawn to these photoelectric tubes and receiver setting with the testing circuit element with the standard attitude at various height.
Circuit element transmission device 60,70 and direction recovery device 100 preferably comprise a clamp system separately, and this clamp system is made of the jaw that is arranged on all directions, clamp circuit element equably from all directions.
Is that example is described this clamp system below with reference to Figure 13 to 18 with circuit element tumbler 60.
Clamp system comprises: a bellmouth 402 that has a groove; Pass this bellmouth 402 and insert, vertically moving joystick 403 and 90 ° of degree angles four jaw 401a~401d being arranged in the bellmouth 402, protruding upward from bellmouth at interval.Bellmouth 402 is a disk shape, within it on the circumference whole form four certain intervals and certain width help shape guide 404a~404d.Guide 404a~404d is used to guide the vertical moving of joystick 403, and for this purpose, this guide is assemblied among the otch 406a~406d of lower flange 405 of joystick 403.Joystick 403 also is equipped with a upper flange 407 than minor diameter that separates with lower flange 405.Upper flange 407 is also processing four otch 408a~408d with the corresponding position of lower flange 406a-406d.Otch 408a~408d is used for supporting in the following manner jaw 401a~401d.Jaw 401a~401d be processed into be roughly L shaped so that its tip can clamp a circuit chip element mutually jointly.The outside of each jaw processes an outer lug, and shown in 409a or 409b, the engagement of the upper periphery of this outer lug and bellmouth 402 or (in the illustrated embodiment), the guide 404a~404d with bellmouth 402 meshed; The inboard of each jaw processes an internal projection, shown in 410a or 410b, and the engagement of the lower surface of the upper flange 407 of this internal projection and joystick 403.Internal projection 410a and 410b are fulcrum at jaw 401a~401d duration of work as the strong point.The lower surface of the immediate upper flange 407 of this internal projection processes the oblique angle between 10 °~15 °, so that this internal projection can be around this lower surface engagement in rotation.The outer lug of jaw is supported on the guide plate 404a~404d of bellmouth 402, jaw 401a~401d is positioned in the bellmouth 402, upper flange 407 engagement of the internal projection of jaw and joystick 403, jaw are partly packed in otch 408a~408 of upper flange 407, and the point upward of jaw stretches out.Jaw 401a~401d extends downwards from its outer lug in the outside separately, in the bellmouth 402 of packing into and have an arc-shaped notch, shown in 411a among Figure 13 or 411b.This recess is used to hold a garter spring 412, to support jaw 401a~401d reliably around joystick 403.
In the clamp system of said structure, shown in Figure 13 to 16, when joystick 403 is return down, when lower flange 405 drops to the inner bottom surface of bellmouth 402, the outer lug 409a of jaw 401a~401d and 409d are near the top of bellmouth 402, helical spring 412 is expansion around the engagement in rotation place between the lower surface of the internal projection 410a of jaw and 410b and upper flange 407, so that the tip of jaw is approaching mutually, makes jaw be in closure state (Figure 13).Then, when driving joystick 403 when bellmouth 402 stretches out, the jaw 401a~401d that is supported on around the joystick 403 moves up, thereby the outer lug 409a of jaw and 409b break away from the positively engaging with bellmouth 402 tops.At this moment, the helical spring 412 of expansion shrinks.Jaw 401a~401d can outwards be moved around rotating meshing point under the effect of the power of helical spring 412 synchronously, the tip of jaw is opened together (Figure 16).This can be contained in by in the determined space of open jaw circuit element.Then, the outer lug 409a that the moving down of joystick 403 makes jaw and the top of 409b and bellmouth 402 are close to or mesh, and with closed jaw, clamp circuit element reliably, and bellmouth 402 is owing to the bias voltage of following spring is positioned at high slightly position.
The mode of the clamp system of this structure shown in can Figure 17 is contained in the circuit element tumbler 60.In circuit element tumbler 60, the upper end of pipe 414 in bellmouth 402 integrally is contained in.Interior pipe 414 support assemblies are in outer tube 413, and pipe 414 inserted in joystick 403 passed.The bias voltage that interior pipe 414 is made progress by the compression spring 415 between pipe 414 and the outer tube 413 in placing, therefore interior pipe 414 can move up slightly with the rising of joystick 403.In addition, joystick 403 is also by the downward in addition bias voltage of the tension force of compression spring 418, and compression spring 418 places between the axle collar 417 of the axle collar 416 that is installed in joystick 403 lower ends and outer tube 413.Moving up of joystick 403 realizes that by forming whole moving up of plate 419 with the axle collar 416 plate 419 moves up by the driving cam 158 that is assemblied on the rotating shaft 138, and rotating shaft 158 links to each other with drive motors 133, as shown in Fig. 4 A.
As mentioned above, in circuit element tumbler 60, when upwards promotion forms whole plate 419 with the axle collar 416, joystick 403 moves up, thereby the outer lug of jaw 401a~401d breaks away from and the engagement of bellmouth 402, helical spring 412 is shunk to open jaw, be enough to hold the space that is fixed on a circuit element on the installation head 10 thereby form.Along with moving up of joystick 403, interior pipe 414 is because the tension force of compression spring 415 is elevated to a precalculated position.Then, when circuit element is included the most advanced and sophisticated determined space of jaw 401a~401d in, plate 419 descends, joystick 403 is moved down, the effect that the outer lug of jaw leans against owing to compression spring 415 is in the top of the bellmouth 402 of high position slightly, thereby jaw 401a~401d tightens helical spring 412, makes the most advanced and sophisticated circuit element that clamps of jaw.When jaw 401a~401d clamps this circuit element, stepping motor 420 among Fig. 4 A makes circuit element tumbler 60 rotations one suitable angle, make this circuit element towards correct direction location, jaw 401a~401d is closed under the effect of helical spring 412 simultaneously, makes circuit element centering.
Certainly, this clamp system also can be used for installation head.
From above as can be seen, this clamp system can be handled accurate clamping and the centering that jaw is realized a circuit element simultaneously.
Now, how describe this clamp system with reference to Figure 19 to 24 is contained on the circuit element tumbler 70.
As mentioned above, around 60, four jaws of the circuit element tumbler that is used for the standard type circuit element are arranged in joystick 403.But this structure is not suitable for the circuit element tumbler 70 of special type circuit element, because the special type circuit element than the weight of standard type therefore, the clamp system that is used for special type circuit element rotating mechanism 70 preferably includes and is contained in the ozzle head that helps installation head on the installation head 10 and draws a pair of jaw of circuit element and be contained on the circuit element tumbler 70 another to jaw.
Especially, this clamp system comprises and being contained on the installation head 10 so that a circuit element is clipped in a pair of jaw 501a and 501b therebetween and is contained on the circuit element tumbler 70 another to jaw 502a and 502b.The jaw 501a of installation head 10 and 501b are in installation head 10 opening and closing and this circuit element is installed to the substrate P that is used for a printed circuit board (PCB) when band conveyer 30 takes out a circuit element, and the jaw 502a and 502b jaw 501a and the 501b with installation head 10 during the direction of adjusting circuit element that are contained on the transfer 70 clamp this circuit element spare from all directions.
Hereinafter jaw 501a, 501b, 502a and the 502b mounting means with respect to circuit element tumbler 70 is described with reference to Figure 20 and 21.
A pair of jaw 502a and 502b are arranged in the spill bellmouth 503 around a joystick 504, insert but joystick 504 passes the vertical moving ground, center of bellmouth 503.Bellmouth 503 is a disk shape, integrally has the rib shape guide 505a and the 505b of two certain widths on its inner periphery.Guide 505a and 505b play the vertical moving of guiding joystick 504.For this purpose, guide 505a and 505b are laid respectively among the otch 507a and 507b that processes on the lower flange 506 of joystick 504.Joystick 504 also has a upper flange 508, and its diameter separates less than lower flange 506 and with lower flange 506.Upper flange 508 is processing otch 509a and 509b with otch 507a and the corresponding position of 507b, and jaw 502a and 502b partly are contained among otch 509a and the 509b respectively.It is L shaped that jaw 502a and 502b roughly are.The outside of jaw 502a and 502b has outer lug 510a and 510b respectively, the top engagement of this outer lug and bellmouth 503; The inboard of jaw 502a and 502b has internal projection 511a and 511b respectively, the lower surface engagement of they and upper flange 508.Internal projection 511a and 511b are as the strong point or the fulcrum of the clamp operation of jaw.The lower surface of upper flange 508 10 °~15 ° angles that outwards are inclined upwardly, make each internal projection 511a and 511b the tip can with its engagement in rotation.In illustrated embodiment, the guide 505a of the outer lug 510a of jaw 502a and 502b and 510b and bellmouth 503 and 505b engagement, the lower surface engagement of the upper flange 508 of internal projection 511a and 511b and joystick 504, jaw 502a and 502b are positioned partially among the otch 509a and 509b of upper flange 508; Therefore the tip of each jaw 502a and 502b can protrude upward.Pack into the position of bellmouth 503, the outside of jaw 502a and 502b processes arc incision 512a and 512b, and a garter spring 513 is contained in this arc incision, and jaw can be supported on around the joystick 504 reliably.Shown in Figure 20 and 22, in the clamp system of this structure, when joystick 504 returns to when being enough to make lower flange 506 with height that the inner bottom surface of bellmouth 503 contacts, the top engagement of the outer lug 510a of jaw 502a and 502b and 510b and bellmouth 503, because the meshing point expansion of jaw bottom between the lower surface of internal projection 511a and 511b and upper flange 508, make helical spring 513 expansions, thereby jaw 502a and 502b most advanced and sophisticated closed (Figure 20).Then, joystick is subjected to drive and stretches out from bellmouth 503, and jaw 502a and 502b move up with moving of joystick 504, so that the outer lug 510a of jaw 502a and 502b and 510b can break away from the positively engaging with the top of bellmouth 503.At this moment, the helical spring of expansion 513 shrinks, and makes jaw 502a and the 502b rotation of the meshing point between internal projection 511a and 511b and upper flange 508 simultaneously, opening the jaw tip, thereby determines to be enough to hold the space (Figure 22) of a circuit element.Then, when circuit element is included this space in, outer lug 510a that the moving down of joystick 504 makes jaw and 510b are near the top (bellmouth 503 is owing to the bias voltage of a compression spring moves to high position slightly) of bellmouth 503, so that jaw is most advanced and sophisticated closed, clamp circuit element reliably.
As shown in Figure 19, installation head 10 equally also is equipped with a pair of jaw 501a and 501b; The vacuum nozzle 10a of installation head 10 is as joystick, and jaw is provided with down, extends downwards from the ozzle head of installation head 10.As mentioned above, installation head 10 is a drive source with drive motors 133, the vertical moving vacuum nozzle.In order to draw circuit element, when capitate armature solenoid 130 receives a control signal that makes 134 engagements of solenoid 130a and joggle piece, as shown in Figure 23, working shaft 148 moves down by the Cam Follower 144 that the cam path with cam disc 140 meshes, the capitate armature solenoid 130 that is contained on the axle 148 is moved down, thereby the vacuum nozzle of installation head 10 is descended.The decline of installation head 10 makes it can lean on suction to take out a circuit element from the chip belt of band conveyer 30, and then, when leaning on a pair of jaw 501a and 501b to clamp circuit element, vacuum nozzle rises to the home position along the cam path of camshaft 140.When being installed to this circuit element on the substrate P, capitate armature solenoid 132 discharges fixed lever 136, and the vacuum nozzle of installation head 10 is descended.Open at the tip of jaw 501a and 501b.These operations are to carry out when moving to a precalculated position in the rotation of installation head 10 solid rotating disks 20, during this period, circuit element not only is mounted an ozzle head of 10 and holds, and clamped, so this clamp system clamping and transmit the special type circuit element that overweights the standard type circuit element effectively by a pair of jaw 501a and 501b.
In addition, as shown in Figure 24, in circuit element tumbler 70, the top of pipe 515 in bellmouth 503 integrally is contained in, interior pipe 515 is inserted in the outer tube 514, and pipe 515 inserted in joystick 504 passed.The bias voltage that interior pipe 515 is made progress by the compression spring 516 that places between outer tube 514 and the interior pipe 515, therefore interior pipe 515 can move up with the rising of joystick 504.Circuit element tumbler 70 also comprises the lower end that the compression spring 519 that is arranged between the axle collar 517 and the axle collar 518 and a plate 520 axle collars 517 are installed in joystick 504, the axle collar 518 is contained in the lower end of outer tube 514, and plate 520 and the axle collar 517 form whole and by the in addition downward bias voltage of compression spring 519.The cam 158 that plate 520 is mounted on the rotating shaft 138 that links to each other with drive motors moves up, so that joystick moves up.This makes the top of the outer lug 510a of jaw 502a and 502b and 510b and bellmouth 503 break away from engagement, thus the upper end of jaw owing to the contraction of helical spring 513 is opened, formation is enough to hold the space that is fixed on the circuit element on the installation head.Along with moving up of joystick 504, the expansion of interior pipe 515 depended on pressure springs 516 and rise to a predetermined altitude.Then, when circuit element is included between jaw 502a and the open tip of 502b, joystick 504 is owing to the decline of plate 520 moves down, make the outer lug 510a of jaw 502a and 502b and 510b top near bellmouth 503, bellmouth 503 is owing to the effect of the power of compression spring 516 is in high slightly position, thereby jaw 502a and the expansible helical spring 513 of 502b, make the jaw tip can clamp circuit element jointly.Like this, jaw 502a and 502b fix this circuit element in all its bearings reliably with jaw 501a and 501b.Further, circuit element tumbler 70 is with installation head 10, by stepping motor 521 rotations one suitable angle, the position of correcting circuit element and centering, turn to and can carry out like this: installation head 10 moves down, open jaw 501a and 501b, the jaw 502a of circuit element tumbler 70 and 502b are clamped by suction be fixed on circuit element on the ozzle head of installation head 10.This can not produce any problem, because installation head 10 clamps this circuit element during moving up.
In addition, in illustrated embodiment, as mentioned above, when putting down device 110 and put down the special type circuit element of the incorrect attitude that clamps by installation head with above-mentioned clamp system, suction release pin device 120 is driven from installing 10 separates the circuit element of this incorrect attitude, release pin 120 should be near the jaw 510a and the 510b of the circuit element of the incorrect attitude of common clamping, in case this element drops from installation head 10.For fear of this trouble, a direction recovery device 100 is housed, so that the circuit element that is clamped by jaw 501a and 501b returns to the direction of the action that does not stop suction release pin 120 or picks up the direction of circuit element from band conveyer 30.For this purpose, direction recovery device 100 is equipped with a pair of as the jaw in the circuit element tumbler 70.
From the above as can be seen, in the clamp system that circuit element tumbler 70 is adopted, be contained on the installation head 10 corresponding jaw to circuit element tumbler 70 mutual synchronization actions, thereby can finish the transmission of the special type circuit element that overweights the standard type circuit element effectively and turn to.
The structure of above-mentioned illustrated embodiment is the random access system high efficiency beyond the access system and accurately finish the automatic installation exercise of circuit chip element in order.
People will be noted that automatic installation apparatus of the present invention can solve fault and the incorrect attitude problem drawn effectively, steadily and correctly are being used for that various types of circuit elements are installed on the substrate of printed circuit board (PCB).
It will be seen that aforementioned purpose (these purposes are conspicuous) can both reach in the description process of specification.The full content that comprises in the above description shown in reference to the accompanying drawings changes because under the situation that does not break away from the spirit and scope of the present invention, can make some, so should be considered to illustrative and indefiniteness to said structure.
Certainly, as the content of language, claims intentions covers whole generality of the present invention as herein described and the feature of particularity and whole statements of the scope of the invention, and these features and statement should be considered to belong to the row of claim.

Claims (9)

1, a kind of automatic installation apparatus comprises-the X-Y platform that one substrate is installed on this platform, and circuit element is installed on the substrate, it is characterized in that: a rotating disk, and most the lip-deep installation head that are arranged on described rotating disk at certain intervals, the ozzle of installation head is down; Most the band conveyers that are used to carry chip belt are equipped with the circuit chip element on this chip belt, described band conveyer rotating shaft towards described rotating disk below the movable passageway of described installation head radially is provided with, and is arranged on described X-Y platform opposite; Described installation head is drawn the circuit chip element successively from described chip belt, and along with the rotation of described rotating disk is installed in described circuit element on the described substrate; Checkout gear is used for the defective of testing circuit element, and for example circuit element is failed to be mounted head to draw, draw the attitude of the circuit element on installation head incorrect etc.; Described rotating disk can controlledly drive, and makes the installation head relevant with described defective installation head in addition draw a same circuit element from described band conveyer, and after described checkout gear detects described defective this circuit element is installed on the described substrate.
2, according to a kind of automatic installation apparatus described in the claim 1, it is characterized in that also comprising an actuating force transmission mechanism, this mechanism comprises capitate armature solenoid (hammersolenoid) device that has a solenoid pin, when being driven when described capitate armature solenoid response one signal of telecommunication, this solenoid pin is stretched out, and the solenoidal described solenoid pin of described capitate armature is sent to described driven-mechanism to the power of described drive source.
3, according to a kind of automatic installation apparatus described in the claim 1, it is characterized in that wherein said band conveyer comprises separately: a chip belt is carried drum; Be used for rotating off and on the cam lever that described chip belt is carried drum; One return idler, its circumferential surface is near the cam edge of described cam lever; Be used to the to reel reel of cover tape of described chip belt, it contacts with described return idler; Described cam lever pivots, rotate described chip belt off and on and carry drum, described chip belt is carried a step and described return idler is rotated a predetermined angular at every turn, described reel with lean on when described return idler contacts, the reel of described rotation is peeled off described cover tape from described chip belt.
4,, it is characterized in that the described reel of wherein installing because the rotation of described return idler is added with vertical bias according to a kind of automatic installation apparatus described in the claim 3.
5, according to a kind of automatic installation apparatus described in the claim 1, it is characterized in that wherein said band conveyer is arranged on the removable vehicle frame, this vehicle frame removably is connected with the fuselage of described automatic installation apparatus.
6,, it is characterized in that wherein said vehicle frame comprises a take-up case that is used to receive a blanking bar that puts down from each described band conveyer according to a kind of automatic installation apparatus described in the claim 5.
7, according to a kind of automatic installation apparatus described in the claim 5, it is characterized in that wherein said vehicle frame comprises a take-up case that is used to receive a blanking bar that puts down from each described band conveyer and the caster device that is used to support described take-up case, this take-up case can tilt by a link plate.
8, according to a kind of automatic installation apparatus described in the claim 1, it is characterized in that also comprising a circuit element clamp system, this clamp system comprises: the dished bellmouth of a processing; Be supported on most jaws in the described bellmouth, described jaw each have with an outer lug of the top engagement of described bellmouth and with an internal projection of a joystick engagement in rotation, this joystick vertically inserts movably by the middle body of described bellmouth; Described jaw is arranged on around the described joystick in the described bellmouth, and stretch out from described bellmouth at the tip of described jaw; One garter spring, flexibly the position that is contained in the described bellmouth around described jaw is provided with, to fix described jaw reliably with respect to described joystick; Because described helical spring bias voltage.Action can be opened around doing with the described internal projection of described joystick engagement in rotation along with the vertical moving of described joystick in the tip of described jaw.
9, according to a kind of automatic installation apparatus described in the claim 1, it is characterized in that also comprising a circuit element tumbler, be used to proofread and correct the incorrect attitude that is fixed on the circuit element on the described ozzle head of described installation head by suction; Described installation head is equipped with a pair of jaw separately, is used to clamp by suction be fixed on a circuit element on the described ozzle head of described installation head; Described circuit element tumbler is equipped with a pair of jaw, is used for clamping described circuit element with the described jaw of described installation head jointly from all directions.
CN85109034.6A 1985-02-19 1985-12-13 Apparatus for automatically mounting core electronic circuit elements on substrate Expired CN1005960B (en)

Applications Claiming Priority (10)

Application Number Priority Date Filing Date Title
JP32483/85 1985-02-19
JP60032484A JPS6181363A (en) 1985-02-19 1985-02-19 Tape feeder
JP60032482A JPS6177398A (en) 1985-02-19 1985-02-19 Tape feeder device
JP60032483A JPS6176227A (en) 1985-02-19 1985-02-19 Chucking device of electronic parts
JP60032485A JPS6177400A (en) 1985-02-19 1985-02-19 Automatic mounting machine for electronic part
JP32481/85 1985-02-19
JP32485/85 1985-02-19
JP32484/85 1985-02-19
JP60032481A JPH0770862B2 (en) 1985-02-19 1985-02-19 Driving force intermittent control mechanism for electronic component mounting machine
JP32482/85 1985-02-19

Publications (2)

Publication Number Publication Date
CN85109034A CN85109034A (en) 1986-08-27
CN1005960B true CN1005960B (en) 1989-11-29

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ID=27521418

Family Applications (1)

Application Number Title Priority Date Filing Date
CN85109034.6A Expired CN1005960B (en) 1985-02-19 1985-12-13 Apparatus for automatically mounting core electronic circuit elements on substrate

Country Status (1)

Country Link
CN (1) CN1005960B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100372085C (en) * 2004-02-05 2008-02-27 华硕电脑股份有限公司 Automatic assembing machine

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20060069074A (en) 2004-12-17 2006-06-21 삼성전자주식회사 System and method of manufacturing liquid crystal display
CN100368159C (en) * 2005-12-09 2008-02-13 上海大学 Breakage-proof turnover manipulator for monomer solar cell on-line measuring
CN105101773A (en) * 2015-06-02 2015-11-25 罗吉庆 Horizontally fixed rotary module chip mounter employing bilateral arc feeding mode

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100372085C (en) * 2004-02-05 2008-02-27 华硕电脑股份有限公司 Automatic assembing machine

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