A kind of lead-acid battery plate curing drying means
Technical field
The present invention relates to a kind of lead-acid battery plate curing drying means.
Background technology
In the production process of sour battery, unconverted free lead and moisture are too high in the lead-acid battery green plate lead plaster, need be cured drying and make it drop to lower level, and free lead drops to below 6%, and moisture drops to below 1%.Concrete technological process is elder generation and cream, and the lead plaster coated plate that will become reconciled then generates the humidogene pole plate, again the humidogene pole plate is generated dried green plate by curing and dying process.
At present lead-acid battery plate curing technology has two kinds of hot setting and normal temperature cures, and the hot setting temperature is 75~90 ℃, and humidity is 90~98%; The normal temperature cure temperature is 40~50 ℃, and humidity is 90~98%.Baking temperature is 60~90 ℃ in the drying process, and humidity is below 30%.The above-mentioned curing and dying process production cycle is longer, needs 48 hours to 72 hours even longer, causes manufacturer's equipment and place anxiety, and cost is higher, causes the waste of the energy, and influences product delivery date.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of lead-acid battery plate curing drying means, can shorten lead-acid battery plate curing drying time, cuts down the consumption of energy and cost.
For solving above-mentioned prior art problems, the present invention adopts following scheme: a kind of lead-acid battery plate curing drying means, comprise cure stage and drying stage, and the cure stage temperature is 55~70 ℃, solidifying humidity is 90~98%, and be 0~12 hour curing time; Baking temperature is 55~70 ℃, and dry humidity is below 30%, and be 24 hours drying time.
As preferably, be 0 described curing time, promptly is not cured, and directly carries out drying; Baking temperature is 55 ℃, and dry humidity is below 30%, and be 24 hours drying time, like this, does not promptly need to solidify also to reach qualified product.
As preferably, described cure stage temperature is 55 ℃, and solidifying humidity is 90~98%, and be 6 hours curing time; Baking temperature is 55 ℃, and dry humidity is below 30%, and be 24 hours drying time.
As preferably, described cure stage temperature is 55 ℃, and solidifying humidity is 90~98%, and be 12 hours curing time; Baking temperature is 55 ℃, and dry humidity is below 30%, and be 24 hours drying time.
As preferably, be 0 hour described curing time, promptly is not cured, and directly carries out drying; Baking temperature is 70 ℃, and dry humidity is below 30%, and be 24 hours drying time.
As preferably, described cure stage temperature is 55 ℃, and solidifying humidity is 90~98%, and be 6 hours curing time; Baking temperature is 70 ℃, and dry humidity is below 30%, and be 24 hours drying time.
As preferably, described cure stage temperature is 55 ℃, and solidifying humidity is 90~98%, and be 12 hours curing time; Baking temperature is 70 ℃, and dry humidity is below 30%, and be 24 hours drying time.
As preferably, be 0 described curing time, promptly is not cured, and directly carries out drying; Baking temperature is 55 ℃, and dry humidity is below 30%, and be 24 hours drying time.
As preferably, described cure stage temperature is 70 ℃, and solidifying humidity is 90~98%, and be 6 hours curing time; Baking temperature is 55 ℃, and dry humidity is below 30%, and be 24 hours drying time.
As preferably, described cure stage temperature is 70 ℃, and solidifying humidity is 90~98%, and be 12 hours curing time; Baking temperature is 55 ℃, and dry humidity is below 30%, and be 24 hours drying time.
Beneficial effect:
The invention provides a kind of lead-acid battery plate curing drying means, can shorten lead-acid battery plate curing drying time, cut down the consumption of energy and cost.After adopting the present invention, production capacity can improve more than 25%, and energy consumption and cost can descend more than 25%, and solidifying at most only needs 36 hours drying time, wherein solidifies dry 24 hours 0~12 hour.
Embodiment
Embodiment one:
A kind of lead-acid battery plate curing drying means, the cure stage temperature is 55 ℃, and solidifying humidity is 90~98%, and baking temperature is 55 ℃, and dry humidity is below 30%.Solidified dry 24 hours experimental result such as table 1 0~12 hour:
Table 1
Curing time/h |
Drying time/h |
Free lead/% |
Moisture/% |
0 |
24 |
4.60 |
0.85 |
1 |
24 |
4.30 |
0.92 |
2 |
24 |
4.32 |
0.86 |
4 |
24 |
4.08 |
0.90 |
6 |
24 |
3.89 |
0.88 |
8 |
24 |
3.68 |
0.92 |
10 |
24 |
3.46 |
0.85 |
12 |
24 |
3.29 |
0.88 |
Embodiment two:
A kind of lead-acid battery plate curing drying means, the cure stage temperature is 55 ℃, and solidifying humidity is 90~98%, and baking temperature is 60 ℃, and dry humidity is below 30%.Solidified dry 24 hours experimental result such as table 2 0~12 hour:
Table 2
Curing time/h |
Drying time/h |
Free lead/% |
Moisture/% |
0 |
24 |
4.55 |
0.65 |
1 |
24 |
4.30 |
0.63 |
2 |
24 |
4.25 |
0.66 |
4 |
24 |
4.18 |
0.68 |
6 |
24 |
3.80 |
0.68 |
8 |
24 |
3.55 |
0.70 |
10 |
24 |
3.32 |
0.75 |
12 |
24 |
3.15 |
0.75 |
Embodiment three:
A kind of lead-acid battery plate curing drying means, the cure stage temperature is 55 ℃, and solidifying humidity is 90~98%, and baking temperature is 70 ℃, and dry humidity is below 30%.Solidified dry 24 hours experimental result such as table 3 0~12 hour:
Table 3
Curing time/h |
Drying time/h |
Free lead/% |
Moisture/% |
0 |
24 |
4.40 |
0.25 |
1 |
24 |
4.30 |
0.18 |
2 |
24 |
4.37 |
0.30 |
4 |
24 |
4.00 |
0.30 |
6 |
24 |
3.80 |
0.25 |
8 |
24 |
3.65 |
0.31 |
10 |
24 |
3.45 |
0.25 |
12 |
24 |
3.20 |
0.35 |
Embodiment four:
A kind of lead-acid battery plate curing drying means, the cure stage temperature is 60 ℃, and solidifying humidity is 90~98%, and baking temperature is 55 ℃, and dry humidity is below 30%.Solidified dry 24 hours experimental result such as table 4 0~12 hour:
Table 4
Curing time/h |
Drying time/h |
Free lead/% |
Moisture/% |
0 |
24 |
3.60 |
0.85 |
1 |
24 |
3.30 |
0.88 |
2 |
24 |
3.35 |
0.88 |
4 |
24 |
3.28 |
0.86 |
6 |
24 |
3.83 |
0.85 |
8 |
24 |
3.60 |
0.90 |
10 |
24 |
3.45 |
0.95 |
12 |
24 |
3.25 |
0.92 |
Embodiment five:
A kind of lead-acid battery plate curing drying means, the cure stage temperature is 60 ℃, and solidifying humidity is 90~98%, and baking temperature is 60 ℃, and dry humidity is below 30%.Solidified dry 24 hours experimental result such as table 5 0~12 hour:
Table 5
Curing time/h |
Drying time/h |
Free lead/% |
Moisture/% |
0 |
24 |
3.05 |
0.55 |
1 |
24 |
2.85 |
0.57 |
2 |
24 |
2.85 |
0.56 |
4 |
24 |
2.77 |
0.60 |
6 |
24 |
2.80 |
0.65 |
8 |
24 |
2.65 |
0.65 |
10 |
24 |
2.45 |
0.65 |
12 |
24 |
2.25 |
0.68 |
Embodiment six:
A kind of lead-acid battery plate curing drying means, the cure stage temperature is 60 ℃, and solidifying humidity is 90~98%, and baking temperature is 70 ℃, and dry humidity is below 30%.Solidified dry 24 hours experimental result such as table 6 0~12 hour:
Table 6
Curing time/h |
Drying time/h |
Free lead/% |
Moisture/% |
0 |
24 |
3.85 |
0.20 |
1 |
24 |
3.85 |
0.20 |
2 |
24 |
3.90 |
0.25 |
4 |
24 |
3.80 |
0.33 |
6 |
24 |
3.78 |
0.28 |
8 |
24 |
3.75 |
0.35 |
10 |
24 |
3.65 |
0.30 |
12 |
24 |
3.70 |
0.35 |
Embodiment seven:
A kind of lead-acid battery plate curing drying means, the cure stage temperature is 70 ℃, and solidifying humidity is 90~98%, and baking temperature is 55 ℃, and dry humidity is below 30%.Solidified dry 24 hours experimental result such as table 7 0~12 hour:
Table 7
Curing time/h |
Drying time/h |
Free lead/% |
Moisture/% |
0 |
24 |
5.25 |
0.65 |
1 |
24 |
5.15 |
0.65 |
2 |
24 |
4.85 |
0.62 |
4 |
24 |
4.80 |
0.60 |
6 |
24 |
4.85 |
0.65 |
8 |
24 |
4.60 |
0.64 |
10 |
24 |
4.65 |
0.65 |
12 |
24 |
4.55 |
0.62 |
Embodiment eight:
A kind of lead-acid battery plate curing drying means, the cure stage temperature is 70 ℃, and solidifying humidity is 90~98%, and baking temperature is 60 ℃, and dry humidity is below 30%.Solidified dry 24 hours experimental result such as table 8 0~12 hour:
Table 8
Curing time/h |
Drying time/h |
Free lead/% |
Moisture/% |
0 |
24 |
4.85 |
0.35 |
1 |
24 |
4.85 |
0.32 |
2 |
24 |
4.60 |
0.35 |
4 |
24 |
4.65 |
0.30 |
6 |
24 |
4.55 |
0.30 |
8 |
24 |
4.60 |
0.33 |
10 |
24 |
4.50 |
0.35 |
Embodiment nine:
A kind of lead-acid battery plate curing drying means, the cure stage temperature is 70 ℃, and solidifying humidity is 90~98%, and baking temperature is 70 ℃, and dry humidity is below 30%.Solidified dry 24 hours experimental result such as table 9 0~12 hour:
Table 9
Curing time/h |
Drying time/h |
Free lead/% |
Moisture/% |
0 |
24 |
5.45 |
0.07 |
1 |
24 |
5.45 |
0.08 |
2 |
24 |
5.43 |
0.08 |
4 |
24 |
5.40 |
0.10 |
6 |
24 |
5.53 |
0.10 |
8 |
24 |
5.30 |
0.08 |
10 |
24 |
5.5 |
0.08 |
12 |
24 |
5.20 |
0.12 |
From above embodiment as can be seen, a kind of lead-acid battery plate curing drying means of the present invention, from the time than short many of present process time, mainly be meant cure stage, at least shorten for 50% time, be that the curing process production capacity improves at least 50%, energy consumption descends more than 50%.