Background technology
Ceramic tile production mainly comprises operations such as cloth, compression moulding, drying and sintering, and wherein cloth is important operation.Existing traditional distribution device is the many side by side group hopper construction of level, at first powder is filled out and be located on the bearing material carrier (as grid or flexible glue base pad), by lorry or other cyclic conveyor structures powder is sent into press then, at the press place with powder packed in mold cavity, be pressed into adobe at last.
For the adobe (as patterns such as micro mist lines brick, natural-like stone or sandstone stones) that realizes special decorative effect, normally adopt above cloth of secondary or secondary or multistation subregion super position material-distributing structure.Fig. 7 is the schematic diagram of prior art multistation distribution device, comprise and be arranged on many groups filler template 5 of holding on the powder carrier 100 and the charging hopper 2 that is positioned at filler template 5 tops, filler template 5 is provided with some specific profiling area of absence, by moving powder packed in area of absence of charging hopper 2, filler template 5 is dodged mechanism's disengaging powder by lifting then, and good powder enters next station smoothly by holding powder carrier to make laying.Next station can be plain net printing combination distribution device or other distribution devices, holds powder carrier 100 and is generally belt conveyor, movable base plate, Movable grid or base pad.The actual use shows that there is following technical problem in prior art multistation distribution device:
(1) whole system takes up room greatlyyer, realize that the distribution device of 1000 * 1000 adobes or bigger specification will make the total length of multistation combination reach more than 25 meters, and the adobe of different size must be changed corresponding filler template;
(2) the regional effect that adobe realized is more stiff, and when its main cause is charging hopper filling powder powder being squeezed in the inclined-plane, to form the lines carrying domatic, thereby cause space of a whole page effect stiff; In addition, the edge of filler template area of absence is provided with the inclined-plane of angle beta, and this inclined-plane is big by manual making and difficulty fully, then can't be provided with in the zone map stenosis;
(3) in order to reach the cloth effect, the action more complicated of each station comprises the lifting of filler template, the set a distance displacement of moving, holding powder carrier of charging hopper etc., and control is coordinated more loaded down with trivial details;
(4) the continuous cloth function of realization on the powder carrier can't held.
Fig. 8 is the schematic diagram of prior art arc pack roller distribution device, comprise and be arranged on the carving encapsulate cylinder 1 that holds powder carrier 100 tops, be positioned at the charging hopper 2 of carving encapsulate cylinder 1 top and be arranged on the arc 6 of carving encapsulate cylinder 1 one sides, be carved with the pattern pit of profiling on the carving encapsulate cylinder 1, when carving encapsulate cylinder 1 rotates, the powder of charging in the hopper 2 is filled in earlier in the pattern pit, powder is taken out of and trickled down and holding on the powder carrier 100 by the passage between carving encapsulate cylinder 1 and the arc 6.Prior art arc pack roller distribution device is arranged at plane pattern on the periphery by roller frame, reduced horizontal space, utilize the cylinder rotation to replace moving horizontally of charging hopper, the lifting action of the unrestrained replacement template of powder, because the unrestrained powder that makes is holding the slope that forms nature on the powder carrier, therefore solved the technical problem that prior art multistation distribution device exists to a certain extent simultaneously.But actual the use shows that still there are many problems such as adobe surface effect and working service that influence in prior art arc pack roller distribution device, for example:
(1) the arc manufacture difficulty is bigger, and its circular arc degree and difficult assurance of cooperating of cylinder surface cause poor sealing, there is sticking powder phenomenon in long-time the use, influence production efficiency, and must make corresponding arc simultaneously when changing the cylinder of different-diameter, improved production cost;
When (2) passage of powder between carving encapsulate cylinder and arc moves, there are the friction phenomenon in powder and arc inner surface, one side powder wearing and tearing arc inner surface, there is the tumble mixed phenomenon in powder in arc inner surface slipping on the other hand, thereby cause powder proportioning mix variance, make the desalination of adobe surface effect, had a strong impact on decorative effect and product quality.
Summary of the invention
The purpose of this invention is to provide a kind of combination distribution device, convection current distribution device and vertical super position material-distributing device, realize multistation, repeatedly, sequenced zone replenishes cloth, makes Ceramic Tiles form a kind of colourful decorative effect.
To achieve these goals, the invention provides a kind of combination distribution device, comprise at least one lines distribution device and at least two belt pack roller distribution devices, described belt pack roller distribution device comprises that the surface is provided with the carving encapsulate cylinder of pattern pit and the charging hopper of filling powder in described pattern pit, the side of described carving encapsulate cylinder is provided with described carving encapsulate cylinder surface and fits tightly the also positioner of synchronous operation, described positioner and described pattern pit form the powder delivery space of sealing, described lines distribution device is arranged between the belt pack roller distribution device that is provided with in the same way, the carving encapsulate cylinder surface of one of them belt pack roller distribution device is provided with positive floral pattern pit, and the carving encapsulate cylinder surface of another belt pack roller distribution device is provided with anti-floral pattern pit.
To achieve these goals, the present invention also provides a kind of convection current distribution device, comprise at least two belt pack roller distribution devices, described belt pack roller distribution device comprises that the surface is provided with the carving encapsulate cylinder of pattern pit and the charging hopper of filling powder in described pattern pit, the side of described carving encapsulate cylinder is provided with described carving encapsulate cylinder surface and fits tightly the also positioner of synchronous operation, described positioner and described pattern pit form the powder delivery space of sealing, described at least two belt pack roller distribution devices are provided with in opposite directions, the carving encapsulate cylinder surface of one of them belt pack roller distribution device is provided with positive floral pattern pit, the carving encapsulate cylinder surface of another belt pack roller distribution device is provided with anti-floral pattern pit, be formed with between the end of two belt pack roller distribution device transmission direction and make powder squeeze mutually the mouth that crosses that oozes, the described top that crosses mouthful is provided with at least one lines distribution device.
To achieve these goals, the present invention also provides a kind of vertical super position material-distributing device, comprise at least two belt pack roller distribution devices, described belt pack roller distribution device comprises that the surface is provided with the carving encapsulate cylinder of pattern pit and the charging hopper of filling powder in described pattern pit, the side of described carving encapsulate cylinder is provided with described carving encapsulate cylinder surface and fits tightly the also positioner of synchronous operation, described positioner and described pattern pit form the powder delivery space of sealing, described at least two belt pack roller distribution devices are provided with in opposite directions, the carving encapsulate cylinder surface of one of them belt pack roller distribution device is provided with positive floral pattern pit, the carving encapsulate cylinder surface of another belt pack roller distribution device is provided with anti-floral pattern pit, be formed with the Vertical Channel that powder is superposeed mutually between the end of two belt pack roller distribution device transmission direction, the top of described Vertical Channel is provided with at least one lines distribution device.
The present invention proposes a kind of belt pack roller distribution device and distributing method, the location belt that fits tightly and be synchronized with the movement by a side setting and its surface at carving encapsulate cylinder, between location belt and pattern pit, form the powder delivery space of sealing, make powder in the pattern pit phenomenon that in conveying, do not rub, avoided prior art to use the sticking powder phenomenon of existence for a long time on the one hand, improved production efficiency, eliminated the tumble mixed phenomenon in the prior art powder course of conveying on the other hand, the proportioning that has guaranteed powder is mixed, adobe surface effect desalination phenomenon can not occur, improve adobe decorative effect and product quality to greatest extent.In addition, belt pack roller distribution device of the present invention is simple in structure, reliable, low cost of manufacture, convenient operating maintenance, all can form corresponding self parcel circular arc for the carving encapsulate cylinder of different-diameter, and need not change the location belt, be with a wide range of applications.
The present invention proposes a kind of combination distribution device, a kind of convection current distribution device and a kind of vertical super position material-distributing device, make Ceramic Tiles form a kind of colourful decorative effect, improved product quality, expanded the pattern kind of existing Ceramic Tiles product, and have simple in structure, reliable, advantages such as production cost is low, convenient operating maintenance, be with a wide range of applications.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
The specific embodiment
Fig. 1 is the structural representation of belt pack roller distribution device of the present invention.As shown in Figure 1, the belt pack roller distribution device comprises carving encapsulate cylinder 1, charging hopper 2 and positioner 3, wherein the surface of carving encapsulate cylinder 1 is provided with pattern pit 11, the charging hopper 2 that loads powder 10 is arranged on carving encapsulate cylinder 1 top, in carving encapsulate cylinder 1 rotates, powder 10 is filled in the pattern pit 11, positioner 3 is arranged on the side of carving encapsulate cylinder 1, and with carving encapsulate cylinder 1 on carried powder 10 part surface fit tightly, and form the powder delivery space of sealing with pattern pit 11 on this part surface.
As shown in Figure 1, positioner 3 comprises at least three location cylinders 31 and is set in the location belt 32 of locating on the cylinder 31, at least three location cylinder 31 layings triangular in shape, a part that is set at least three location belts 32 on the cylinder 31 of location is fitted tightly on the surface of carving encapsulate cylinder 1 lower-left side, just as location belt 32 is wrapped on the carving encapsulate cylinder 1, location belt 32 makes location belt 32 be synchronized with the movement with carving encapsulate cylinder 1 with fitting tightly of carving encapsulate cylinder 1 surface formation, forms the arc area that delivers the space as powder between location belt 32 and pattern pit 11.
Fig. 2 a~Fig. 2 c is the work schematic diagram of belt pack roller distribution device of the present invention.When carving encapsulate cylinder 1 rotates,, therefore under the contact friction transmission, make carving encapsulate cylinder 1 drive 32 operations of location belt because a part and the carving encapsulate cylinder 1 of location belt 32 fit tightly; Powder 10 is filled in the pattern pit 11 in carving encapsulate cylinder 1 rotates with fashion material hopper 2, shown in Fig. 2 a.Carving encapsulate cylinder 1 is rotated further, the powder 10 that is filled in the pattern pit 11 is moved to its left side, behind the contact area that enters carving encapsulate cylinder 1 and location belt 32, because location belt 32 fits tightly on the surface of carving encapsulate cylinder 1, therefore the powder 10 in the pattern pit 11 is subjected to locating the restriction of belt 32, is pressed in the pattern pit 11; Because therefore carving encapsulate cylinder 1 and location belt 32 synchronous operations are located belt 32 and be equivalent to a carrying container with pattern pit 11 formed spaces, powder 10 phenomenon that do not rub in conveying is shown in Fig. 2 b.When powder 10 was transported to the bottom of carving encapsulate cylinder 1, location belt 32 and carving encapsulate cylinder 1 surface isolation, the powder 10 in the pattern pit 11 were unrestrained naturally, and support continues operation on the belt 32 of location, shown in Fig. 2 c.Afterwards, being positioned at the powder 10 of location on the belt 32 finally is laid in and holds on the powder carrier.
The location belt that belt pack roller distribution device of the present invention fits tightly and is synchronized with the movement by a side setting and its surface at carving encapsulate cylinder, between location belt and pattern pit, form the powder delivery space of sealing, make powder in the pattern pit phenomenon that in conveying, do not rub, avoided prior art to use the sticking powder phenomenon of existence for a long time on the one hand, improved production efficiency, eliminated the tumble mixed phenomenon in the prior art powder course of conveying on the other hand, the proportioning that has guaranteed powder is mixed, adobe surface effect desalination phenomenon can not occur, improve adobe decorative effect and product quality to greatest extent.In addition, belt pack roller distribution device of the present invention is simple in structure, reliable, low cost of manufacture, convenient operating maintenance, all can form corresponding self parcel circular arc for the carving encapsulate cylinder of different-diameter, and need not change the location belt, be with a wide range of applications.
In technique scheme of the present invention, the below of carving encapsulate cylinder 1 can also be provided with anti-skidding cylinder 4, location belt 32 is folded between carving encapsulate cylinder 1 and the anti-skidding cylinder 4, increases the frictional force between location belt 32 and the carving encapsulate cylinder, improve operational reliability.The location cylinder number of positioner can be provided with more than three or three according to the condition of production, and three location cylinders preferably adopt right angled triangle to lay.
Fig. 3 is a kind of application structure of belt pack roller distribution device of the present invention for the present invention makes up the structural representation of distribution device.As shown in Figure 3, the present invention makes up distribution device and comprises the first pack roller distribution device 200 that is successively set on bearing material carrier 100 tops, the lines distribution device 300 and the second pack roller distribution device 400, the first pack roller distribution device 200 and the second pack roller distribution device 400 all adopt belt pack roller distribution device structure of the present invention shown in Figure 1, and the two is provided with in the same way, the carving encapsulate cylinder surface of one of them pack roller distribution device is provided with positive floral pattern pit, the carving encapsulate cylinder surface of another pack roller distribution device is provided with anti-floral pattern pit, and lines distribution device 300 is used for laying line powder to the powder that is laid on the bearing material carrier 100.The course of work that the present invention makes up distribution device is: filler begins, the first pack roller distribution device 200 and the second pack roller distribution device 400 and bearing material carrier 100 operation in the same way synchronously, the first pack roller distribution device 200 is laid the powder with first kind of pattern (as positive floral pattern) on bearing material carrier 100, lines distribution device 300 is laid line powder on this powder, the second pack roller distribution device 400 continues to lay the powder with second kind of pattern (as anti-floral pattern) on this powder subsequently, finish the cloth process, finish the follow-up work process by pushing away the powder frame at last.
In the technique scheme, the lines distribution device can adopt traditional cylinder mechanism, two lines cloth feed rollers arranged side by side of preferred employing, the below of lines distribution device can also be provided with vibratory sieve, the line powder that falls from two lines cloth feed rollers can make line powder more natural and smooth by vibration, the sieve series of vibratory sieve.In addition, the first pack roller distribution device and the second pack roller distribution device can be one, also can be a plurality of, also can cooperate with existing distribution device to form the distribution device combination, enrich the Ceramic Tiles pattern to greatest extent.The bearing material carrier can be belt conveyor, movable base plate, Movable grid or base pad etc.In actual the use, by regulate drum rotation speed and hold that the powder carrier speed of service is poor, cylinder operation circumferential length and the number of turns realize that powder lays length, thickness and area of the pattern scope, hold the powder carrier operation and realize continuous cloth thereby the cylinder rotation can also cooperate.
The present invention makes up pack roller distribution device and the lines distribution device combination of distribution device by positive floral pattern, anti-floral pattern, realized multistation, repeatedly, sequenced zone replenishes cloth, make Ceramic Tiles form a kind of colourful decorative effect, improved product quality, expanded the pattern kind of existing Ceramic Tiles product, and have simple in structure, reliable, advantages such as production cost is low, convenient operating maintenance, be with a wide range of applications.
Fig. 4 is the another kind of application structure of belt pack roller distribution device of the present invention for the structural representation of convection current distribution device of the present invention.As shown in Figure 4, convection current distribution device of the present invention comprises the first pack roller distribution device 200 that is successively set on bearing material carrier 100 tops, the lines distribution device 300 and the second pack roller distribution device 400, the first pack roller distribution device 200 and the second pack roller distribution device 400 all adopt belt pack roller distribution device structure of the present invention shown in Figure 1, and the two is provided with in opposite directions, the carving encapsulate cylinder surface of one of them pack roller distribution device is provided with positive floral pattern pit, the carving encapsulate cylinder surface of another pack roller distribution device is provided with anti-floral pattern pit, form the mouth that crosses between the end of two belt pack roller distribution device transmission direction, lines distribution device 300 is arranged between two belt pack roller distribution devices and is positioned at mouthful top that crosses, and is used for laying line powder to mouthful powder at place that crosses.The course of work of convection current distribution device of the present invention is: filler begins, 100 operations of bearing material carrier, the first pack roller distribution device 200 and the operation of the second pack roller distribution device, 400 synchronous backwards, the powder that the first pack roller distribution device 200 is laid with first kind of pattern (as positive floral pattern), the line powder that powder with second kind of pattern (as anti-floral pattern) that the second pack roller distribution device 400 is laid and lines distribution device 300 are laid squeezes mutually at mouthful place that crosses and oozes, form a kind of powder with infiltration interlayer, and finally be laid in the holding on the powder carrier 100 of the below that crosses mouthful, finish the cloth process, finish the follow-up work process by pushing away the powder frame at last.
In the technique scheme, the lines distribution device can adopt traditional cylinder mechanism, two lines cloth feed rollers arranged side by side of preferred employing, the below of lines distribution device can also be provided with vibratory sieve, the line powder that falls from two lines cloth feed rollers can make line powder more natural and smooth by vibration, the sieve series of vibratory sieve.In addition, the first pack roller distribution device and the second pack roller distribution device can be one, also can be a plurality of, also can cooperate with existing distribution device to form the distribution device combination, enrich the Ceramic Tiles pattern to greatest extent.The bearing material carrier can be belt conveyor, movable base plate, Movable grid or base pad etc.In actual the use, by regulate drum rotation speed and hold that the powder carrier speed of service is poor, cylinder operation circumferential length and the number of turns realize that powder lays length, thickness and area of the pattern scope, hold the powder carrier operation and realize continuous cloth thereby the cylinder rotation can also cooperate.
Convection current distribution device of the present invention is by being provided with two pack roller distribution device and combinations of lines distribution device in opposite directions, making powder squeeze impregnation mutually at mouthful place that crosses by forward, reverse sync operation fills, establish line powder by throwing again, realized that synchronous convection current moves the cloth in the zone of complementing each other, make Ceramic Tiles form a kind of more natural decorative effect, improved product quality, expanded the pattern kind of existing Ceramic Tiles product, and have simple in structure, reliable, advantages such as production cost is low, convenient operating maintenance, be with a wide range of applications.
Fig. 5 is another application structure of belt pack roller distribution device of the present invention for the structural representation of the vertical super position material-distributing device of the present invention.As shown in Figure 5, the vertical super position material-distributing device of the present invention comprises the first pack roller distribution device 200 that is successively set on bearing material carrier 100 tops, the lines distribution device 300 and the second pack roller distribution device 400, the first pack roller distribution device 200 and the second pack roller distribution device 400 all adopt belt pack roller distribution device structure of the present invention shown in Figure 1, and the two is provided with in opposite directions, the carving encapsulate cylinder surface of one of them pack roller distribution device is provided with positive floral pattern pit, the carving encapsulate cylinder surface of another pack roller distribution device is provided with anti-floral pattern pit, form the mouth that crosses between the end of two belt pack roller distribution device transmission direction, and below the mouth that crosses, form the Vertical Channel of forming by two vertical configuration location belts, the exit of Vertical Channel is provided with the discharging port strobe, the discharging opening gate can rotate along the either side belt surface, to realize interruption or continuous dosing, lines distribution device 300 is arranged between two belt pack roller distribution devices and is positioned at mouthful top that crosses, and is used for laying line powder by the mouth that crosses in Vertical Channel.
The course of work of the vertical super position material-distributing device of the present invention is: filler begins, 100 operations of bearing material carrier, the first pack roller distribution device 200 and the operation of the second pack roller distribution device, 400 synchronous backwards, the powder that the first pack roller distribution device 200 is laid with first kind of pattern (as positive floral pattern), the line powder that powder with second kind of pattern (as anti-floral pattern) that the second pack roller distribution device 400 is laid and lines distribution device 300 are laid is by crossing mouth successively or fill simultaneously in the Vertical Channel of vertical configuration, make the stack mutually in Vertical Channel of various powders, form a kind of powder of vertical Overlay, the powder that has vertical Overlay in the Vertical Channel finally is laid in holding on the powder carrier 100 of discharging opening gate below, finish the cloth process, finish the follow-up work process by pushing away the powder frame at last.
In the technique scheme, the lines distribution device can adopt traditional cylinder mechanism, two lines cloth feed rollers arranged side by side of preferred employing, the below of lines distribution device can also be provided with vibratory sieve, the line powder that falls from two lines cloth feed rollers can make line powder more natural and smooth by vibration, the sieve series of vibratory sieve.In addition, the first pack roller distribution device and the second pack roller distribution device can be one, also can be a plurality of, also can cooperate with existing distribution device to form the distribution device combination, enrich the Ceramic Tiles pattern to greatest extent.The bearing material carrier can be belt conveyor, movable base plate, Movable grid or base pad etc.In actual the use, by regulate drum rotation speed and hold that the powder carrier speed of service is poor, cylinder operation circumferential length and the number of turns realize that powder lays length, thickness and area of the pattern scope, hold the powder carrier operation and realize continuous cloth thereby the cylinder rotation can also cooperate.
The vertical super position material-distributing device of the present invention is by being provided with two pack roller distribution device and combinations of lines distribution device in opposite directions, make the stack mutually in Vertical Channel of various powders by forward, reverse sync operation, establish line powder by throwing again, realized powder is vertically superposeed, make Ceramic Tiles form a kind of more natural decorative effect, improved product quality, expanded the pattern kind of existing Ceramic Tiles product, and have simple in structure, reliable, advantages such as production cost is low, convenient operating maintenance, be with a wide range of applications.
Fig. 6 is the flow chart of belt pack roller distributing method of the present invention, specifically comprises:
Step 1, in the pattern pit of carving encapsulate cylinder surface setting, load powder;
Step 2, carving encapsulate cylinder drive described powder and rotate, and fit gradually with the location belt that is synchronized with the movement;
Step 3, described location belt and pattern pit form the powder delivery space of sealing;
Step 4, carving encapsulate cylinder drive described powder and are rotated further, and separate gradually with described location belt, and the powder in the described pattern pit is trickled down naturally on the belt of location.
Fig. 2 a~Fig. 2 c can further specify the course of work of belt pack roller distributing method of the present invention.At first, the charging hopper 2 that is arranged on carving encapsulate cylinder 1 top loads powder 10 in the pattern pit 11 that carving encapsulate cylinder surface is provided with in carving encapsulate cylinder 1 rotates, carving encapsulate cylinder 1 drives powder 10 and rotates, and fits gradually with the location belt 32 that is synchronized with the movement.Carving encapsulate cylinder 1 is rotated further, location belt 32 fits tightly on the surface of carving encapsulate cylinder 1, location belt 32 delivers the space with the powder that the pattern pit forms sealing, powder 10 is pressed in the pattern pit, because location belt and the formed space of pattern pit are equivalent to a carrying container, so the powder phenomenon that in conveying, do not rub.Carving encapsulate cylinder 1 continues synchronous operation with location belt 32, carving encapsulate cylinder 1 drives powder 10 and is rotated further, when powder 10 is transported to the bottom of carving encapsulate cylinder 1, carving encapsulate cylinder 1 separates gradually with location belt 32, powder 10 in the pattern pit 11 is unrestrained naturally, and support is on the belt 32 of location.
Carving encapsulate cylinder and the location belt of belt pack roller distributing method of the present invention by being synchronized with the movement, between location belt and pattern pit, form the powder delivery space of sealing, make powder in the pattern pit phenomenon that in conveying, do not rub, avoided prior art to use the sticking powder phenomenon of existence for a long time on the one hand, improved production efficiency, eliminated the tumble mixed phenomenon in the prior art powder course of conveying on the other hand, the proportioning that has guaranteed powder is mixed, adobe surface effect desalination phenomenon can not occur, improve adobe decorative effect and product quality to greatest extent.In addition, the apparatus structure of realizing belt pack roller distributing method of the present invention is simple, reliable, low cost of manufacture, convenient operating maintenance, all can form corresponding self parcel circular arc for the carving encapsulate cylinder of different-diameter, and need not change the location belt, be with a wide range of applications.
It should be noted that at last: above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not break away from the spirit and scope of technical solution of the present invention.