CN100572339C - Coating controlled-release fertilizer anti-floating processing method and device - Google Patents

Coating controlled-release fertilizer anti-floating processing method and device Download PDF

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Publication number
CN100572339C
CN100572339C CNB2008101572089A CN200810157208A CN100572339C CN 100572339 C CN100572339 C CN 100572339C CN B2008101572089 A CNB2008101572089 A CN B2008101572089A CN 200810157208 A CN200810157208 A CN 200810157208A CN 100572339 C CN100572339 C CN 100572339C
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Prior art keywords
release fertilizer
rotary drum
coating controlled
leafing agent
processing method
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CN101376615A (en
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张民
解玉洪
颜明宵
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Kingenta Ecological Engineering Group Co Ltd
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Shandong Kingenta Ecological Engineering Co Ltd
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Abstract

The invention discloses a kind of coating controlled-release fertilizer anti-floating processing method and device.This method is that anti-leafing agent is coated onto the coated slow release fertilizer particle surface, thereby realizes coated slow release fertilizer buoyant effect not in water.This method can perfectly solve the floating problem of controlled release fertilizer in water, and by the uneven and nutrient loss problem of the floating fertilising that brings of fertilizer.And this method do not need to change the fertile method flow of original controlled release, and equipment is simple, and is easy to operate.

Description

Coating controlled-release fertilizer anti-floating processing method and device
Technical field
The invention belongs to the controlled-release fertilizer production technical field, specifically relate to a kind of coating controlled-release fertilizer anti-floating processing method and device, the controlled release fertilizer of handling through this method is particularly suitable for applying at aspects such as paddy rice, lotus and fish ponds.
Background technology
Controlled release fertilizer makes it to absorb basic synchronization with crop nutrition content by the regulation and control to the nutrient release rate, can improve the fertilizer nutrient utilization ratio greatly, improve quality of agricultural product, reduce widespread pollution from the overuse of fertilizers and pesticides in rural area, meet the requirement of national sustainable development strategy, so sustained-controll-release fertiliser has become one of main direction of 21 century fertilizer industry development.Controlled release fertilizer is extensively approved with respect to the high-performance of common fertilizer at present, scientific research institutions such as Beijing agricultural academy of sciences, Shandong Agricultural University have also captured the technical barrier of controlled release fertilizer, and Shandong Kingenta Bio-engineering Stock Co., Ltd. takes the lead in capturing its industrialization barrier, realized the conversion of science and technology to productivity, success has been applied to controlled release fertilizer on the field crop, and the market reflection is good.
Coating controlled-release fertilizer all will add the oily matter modification in process of production.The organic polymer coating controlled-release fertilizer adds oily matter in the coating liquid layoutprocedure be in order to change the rheological property of material, to make it to be easy to film forming, and make the smooth densification of coating.Because the bag Thio Urea adds saturating property and the fragility that the oiliness encapsulant improves film, when being applicable to these fertilizer in paddy field or the pond, all can have a certain proportion of fertilizer to swim on the water surface.Therefore, if use controlled release fertilizer in paddy rice or pool, the fertilizer that swims on the water surface can flock together with the wind, is unfavorable for uniform of application, also may waft with current, causes the wasting of resources.In order on wet crops such as paddy rice, to apply controlled release fertilizer, need to solve its floating problem in water.
Summary of the invention
One of purpose of the present invention provides the fertile anti-floating processing method of a kind of controlled release, can solve the floating problem of controlled release fertilizer in water.
Two of purpose of the present invention provides a kind of device of realizing the fertile anti-floating processing method of controlled release.
The inventive method is that anti-leafing agent is coated onto the coating controlled-release fertilizer particle surface, thereby realizes coating controlled-release fertilizer buoyant effect not in water, comprises that step is as follows:
A, will prevent that leafing agent adds in the solution device for formulating;
B, controlled release fertilizer is delivered in the rotary drum by constant feeder;
C, by the control of under meter, will prevent that leafing agent sprays to the coating controlled-release fertilizer particle surface, anti-leafing agent is distributed evenly, rapidly and is diffused into the fertiliser granulates surface, anti-leafing agent consumption is the 0.05-0.3% of coating controlled-release fertilizer quality;
The finished product that comes out from rotary drum enters finished product bin, waits for the packing warehouse-in.
The molecular structure of anti-leafing agent is that an end is a hydrophilic radical described in the steps A, and the other end is the anti-leafing agent of lipophilic group, preferably water dissolubility azone; For ease of more uniformly spraying, can make the thinner of water-soluble azone with dehydrated alcohol.
When leafing agent is prevented in spraying, can use two-fluid shower nozzle or single fluid shower nozzle, also can not use shower nozzle, directly be sprayed onto on the fertiliser granulates by tubing.
In the fertile anti-floating processing method of aforementioned controlled release, will prevent among the step C that leafing agent sprays to before the coating controlled-release fertilizer particle surface, will prevent that earlier leafing agent is heated to 30-60 ℃, spraying effect can be better.Certainly, also can directly utilize the waste heat (30-60 ℃) of the coating controlled-release fertilizer that streamline gets off will prevent that leafing agent distributes evenly, rapidly and be diffused into the fertiliser granulates surface, thus save energy consumption.
The present invention realizes that the isolated plant of aforesaid method comprises: constant feeder, solution device for formulating, under meter, rotary drum and finished product bin, described constant feeder connects the charging port of rotary drum, described solution device for formulating connects into rotary drum by under meter, and the discharging port of described rotary drum connects into the product feed bin.
The invention has the beneficial effects as follows: by present method after adding anti-leafing agent on the fertile particle of controlled release, anti-leafing agent diffusion rapidly spreads into the fertiliser granulates surface, the anti-lipophilic termination coating surface of leafing agent molecule, a hydrophilic end is outside, after knocking down this fertilizer in the water, the rapid submerged of fertilizer meeting can perfectly solve the floating problem of controlled release fertilizer in water, and by the uneven and nutrient loss problem of the floating fertilising that brings of fertilizer.And this method do not need to change the fertile technical process of original controlled release, and device is simple, and is easy to operate.
Description of drawings
Fig. 1 is the apparatus structure synoptic diagram that the present invention realizes the fertile anti-floating processing method of controlled release.Wherein, 1. constant feeder, 2. solution device for formulating, 3. under meter, 4. rotary drum, 5. finished product bin.
Embodiment
Specify technical scheme of the present invention and effect below in conjunction with embodiment and test example, but be not limited thereto.
Embodiment 1
As seen from Figure 1, the present invention realizes that the isolated plant of the fertile anti-floating processing method of controlled release comprises: constant feeder 1, solution device for formulating 2, under meter 3, rotary drum 4 and finished product bin 5, described constant feeder 1 connects the charging port of rotary drum 4, described solution device for formulating 2 connects to advance rotary drum 4 by under meter 3, and the discharging port of described rotary drum 4 connects into product feed bin 5.
Described solution device for formulating 2 can be that pressure-pot adds air compressor machine, also can be the storage tank fluid filling pump; Described constant feeder 1 comprises weighing belt and travelling belt.
Embodiment 2
Utilize embodiment 1 described device to carry out the anti-floating processing of controlled release fertilizer.Anti-leafing agent uses water-soluble azone, and makes thinner with dehydrated alcohol.Solution allocation device 2 adopts pressure-pot and air compressor machine, and product addition per ton is respectively 0.5kg, 1kg, 2kg, 3kg, and the concrete operations step is as follows:
The first step: water-soluble azone of 50kg and 5kg dehydrated alcohol are added mixing in the pressure-pot, shut charging valve, open air compressor machine, adjusting pressure-pot pressure is 1-2MPa.
Second step: start constant feeder 1, the coating sustained-controll-release fertiliser is delivered into rotary drum 4 by travelling belt, preheating controlled release fertilizer is to 55-75 ℃, open liquid injection valve, adjust under meter 3 flows, water-soluble azone is sprayed on the fertiliser granulates, along with the rotation of rotary drum 4, fertiliser granulates constantly moves, and water-soluble azone is sprawled diffusion rapidly and uniformly on the fertiliser granulates surface.
The 3rd step: fertilizer enters finished product bin 5 finish the spraying of water-soluble azone in rotary drum 4 after, waits for the packing warehouse-in.
Embodiment 3
Utilize embodiment 1 described device to carry out the anti-floating processing of controlled release fertilizer.Anti-leafing agent uses sodium dodecyl sulfate solution.Solution allocation device 2 adopts storage tank and liquid pump, and product addition per ton is respectively 0.5kg, 1kg, 2kg, 3kg, and the concrete operations step is as follows:
The first step: the 50kg sodium dodecyl sulfate solution is added in the storage tank.
Second step: start constant feeder 1, the coating sustained-controll-release fertiliser is delivered into rotary drum 4 by travelling belt, preheating controlled release fertilizer is to 55-75 ℃, open liquid pump and liquid injection valve, adjust under meter 3 flows, sodium dodecyl sulfate solution is sprayed on the fertiliser granulates, along with the rotation of rotary drum 4, fertiliser granulates constantly moves, and finishes anti-floating processing.
The 3rd step: fertilizer enters finished product bin 5 finish anti-floating processing in rotary drum 4 after, waits for the packing warehouse-in.
Embodiment 4
Utilize embodiment 1 described device to carry out the anti-floating processing of controlled release fertilizer.Different with embodiment 2-3 is before will preventing that leafing agent sprays to the coating controlled-release fertilizer particle surface, will prevent that earlier leafing agent is heated to 30-60 ℃, can strengthen spraying effect.
Experimental example 1
The embodiment finished product of each water-soluble azone addition among the embodiment 1 is all got 1kg as sample.Effect for the different additions of more water-soluble azone, now do a pair of: from each sample, choose 200 granulated fertilizer material at random than test (comparing) with the controlled release fertilizer that does not add anti-leafing agent, from the funnel that is placed on the bucket mouth, knock down in the water, experimental result sees Table 1, No. 1, control treatment does not add anti-leafing agent, and its floatability is 10.5%, No. 2 are handled the fertilizer its floatability is 3.5%, and other handle neither floating; Fertiliser granulates outward appearance aspect, 1,2, No. 3 processing is all good, and No. 4 the processing outward appearance is moist slightly, fertiliser granulates surface noresidue liquid, the adhesion of No. 5 processing fertiliser granulates.As seen all are best with 3, No. 4 effects in handling, and therefore the suitableeest usage quantity of water-soluble azone is 1-2kg/t.
Anti-floating effect in the water that the different additions of the water-soluble azone of table 1 are handled
Numbering Water-soluble azone consumption (kg) Drop into fertilizer (grain) Floating fertilizer (grain) Its floatability (%) Outward appearance
1 0 200 21 10.5 Well
2 0.5 200 7 3.5 Well
3 1 200 0 0 Well
4 2 200 0 0 Wet slightly but adhesion
5 3 200 0 0 Particle has adhesion slightly
Should be pointed out that embodiment is the more representational example of the present invention, obvious technical scheme of the present invention is not limited to the foregoing description, and a lot of distortion can also be arranged.Those of ordinary skill in the art, with the present invention clear and definite disclosed or according to beyond all doubt the obtaining of the written description of file, all should think the claimed scope of this patent.

Claims (4)

1, a kind of coating controlled-release fertilizer anti-floating processing method is characterized in that step is as follows:
A, will prevent that leafing agent adds in the solution device for formulating (2);
B, coating controlled-release fertilizer is delivered in the rotary drum (4) by constant feeder (1);
C, by the control of under meter, will prevent that leafing agent sprays to the coating controlled-release fertilizer particle surface, anti-leafing agent is distributed evenly, rapidly and is diffused into the fertiliser granulates surface, anti-leafing agent consumption is the 0.05-0.3% of coating controlled-release fertilizer quality;
Described anti-leafing agent is water-soluble azone or sodium laurylsulfonate;
The finished product that comes out from rotary drum (4) enters finished product bin (5), waits for the packing warehouse-in.
2, coating controlled-release fertilizer anti-floating processing method according to claim 1 is characterized in that, when described anti-leafing agent is water-soluble azone, makes thinner with dehydrated alcohol.
3, coating controlled-release fertilizer anti-floating processing method according to claim 1 is characterized in that, before will preventing that leafing agent sprays to the coating controlled-release fertilizer particle surface, will prevent that earlier leafing agent is heated to 30-60 ℃ among the step C.
4, realize the device of the arbitrary described coating controlled-release fertilizer anti-floating processing method of claim 1-3, it is characterized in that, comprise constant feeder (1), solution device for formulating (2), under meter (3), rotary drum (4) and finished product bin (5), described constant feeder (1) connects the charging port of rotary drum (4), described solution device for formulating (2) connects to advance rotary drum (4) by under meter (3), and the discharging port of described rotary drum (4) connects into product feed bin (5).
CNB2008101572089A 2008-09-25 2008-09-25 Coating controlled-release fertilizer anti-floating processing method and device Active CN100572339C (en)

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Application Number Priority Date Filing Date Title
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CN100572339C true CN100572339C (en) 2009-12-23

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102058869B (en) * 2010-12-30 2012-08-22 山西振东开元制药有限公司 Costus qi-regulating gastric-floating preparation and preparation method thereof
CN103524216A (en) * 2012-09-13 2014-01-22 安徽金正大生态工程有限公司 Granular fertilizer slow-release coloring device
CN103044134B (en) * 2012-12-10 2014-08-20 金正大生态工程集团股份有限公司 Device for carrying out anti-floating treatment on and adding microelements to coated controlled-release fertilizer, and working method of device
CN103274850B (en) * 2013-06-13 2015-07-15 领先生物农业股份有限公司 Treatment method for preventing resin-coated controlled-release fertilizer from floating
CN104926532B (en) * 2015-06-25 2018-02-02 上海永通化工有限公司 A kind of anti-leafing agent, anti-floating control release urea and preparation method thereof

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Owner name: KINGENTA ECOLOGICAL ENGINEERING GROUP CO., LTD.

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Address after: 276700 Linyi Province, Linshu County, Xing County, West Street, No. 19

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Address before: 276700 No. 19, Da Xing Dong Street, Linshu County, Shandong Province

Patentee before: Shandong Kingenta Bio-engineering Stock Co., Ltd.