CN100563807C - Mixer and kneading control method - Google Patents

Mixer and kneading control method Download PDF

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Publication number
CN100563807C
CN100563807C CNB200680006652XA CN200680006652A CN100563807C CN 100563807 C CN100563807 C CN 100563807C CN B200680006652X A CNB200680006652X A CN B200680006652XA CN 200680006652 A CN200680006652 A CN 200680006652A CN 100563807 C CN100563807 C CN 100563807C
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China
Prior art keywords
aforementioned
gear
constant speed
variable
motor
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CNB200680006652XA
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Chinese (zh)
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CN101132849A (en
Inventor
上村达哉
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Kobe Steel Ltd
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Kobe Steel Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7476Systems, i.e. flow charts or diagrams; Plants
    • B29B7/7495Systems, i.e. flow charts or diagrams; Plants for mixing rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/28Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
    • B29B7/283Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control measuring data of the driving system, e.g. torque, speed, power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/18Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/183Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The objective of the invention is to, a kind of De Gao and can be easily and corresponding mixer and the kneading control method of set rotating speed under the various uses of the driving efficient of motor can being kept is provided.The constant speed motor is with constant rotating speed rotation, and variable speed driver is with rotating speed rotation arbitrarily.The action of central gear, planetary gear, internal-gear and gear holder by planetary transmission is transmitted the differential rotating speed of constant speed motor and variable speed driver and is given to a pair of stirring rotator as rotating speed.

Description

Mixer and kneading control method
Technical field
The present invention relates to by a pair of rotor rotation that possesses agitator is come being stirred mixer and the kneading control method that thing stirs.
Background technology
In the past, in the teeter chamber, the device that raw materials such as rubber stir was used mixer as a pair of rotor that possesses agitator to the different directions rotation.This mixer is constituted as, and by reducing gear the revolving force of constant speed motor is slowed down, and the revolving force that is decelerated is distributed to a pair of output shaft by a pair of connection gear (connecting gear), and from a pair of output shaft to a pair of stirring rotator transmission.
Disclose a kind of kneading control method of closed mixer in the patent documentation 1,, followed the trail of design temperature so that be stirred the temperature of thing to the controlling element directly related control independently respectively with the physical property that is stirred thing.According to the kneading control method of this closed mixer, can carry out best cooling, pressurization or stirring according to the physical property that is stirred thing.
In addition, a kind of torque or the curve of temperature rising and mixer of automatically rotor speed being controlled that detects when stirring disclosed in patent documentation 2.According to this mixer, can efficiently stir and be stirred thing.
And, in patent documentation 3, disclose a kind of configuration space that not only can reduce closed mixer integral body, and can realize the closed mixer that whole cost reduces.According to this closed mixer, compared with the pastly not only can reduce configuration space, can also realize the miniaturization of closed mixer integral body.
But, among any one of patent documentation 1~patent documentation 3, because when being stirred the stirring of thing by mixer, all utilize a CD-ROM drive motor to make a pair of stirring rotator rotation, so, under the situation that the rotating speed that makes a pair of stirring rotator significantly changes, exist the problem of the driving efficient reduction of CD-ROM drive motor.That is, because in being stirred the treatment process of thing, rotating speed is according to purposes and different greatly, so, sometimes CD-ROM drive motor is applied excessive load.
Patent documentation 1: the spy opens flat 11-57445 communique
Patent documentation 2: the spy opens clear 58-98215 communique
Patent documentation 3: specially permit No. 3474712 communique
Summary of the invention
The objective of the invention is to, provide a kind of and not only keep the driving power of motor high but also can be easily and corresponding mixer and the kneading control method of set rotating speed under the various uses.
The mixer of first invention is to being stirred the mixer that thing stirs in the teeter chamber, this mixer comprises: two ends be provided with being supported and can be to a pair of stirring rotator of different directions rotation, carry out the constant speed motor of constant running, the variable speed driver that can turn round with rotating speed arbitrarily and the transmission of power of the power of constant speed motor and variable speed driver can be given the planetary transmission of a pair of stirring rotator with certain rotating speed, planetary transmission comprises: the central gear that transmits the power of constant speed motor; Transmit the internal-gear of the power of variable speed driver; With central gear and internal-gear planet gear meshed; The gear holder that planetary power is transmitted; The power that comes from the gear holder transmission will be divided into two parts, and will be meshing with each other and to a pair of connection gear of different directions rotation; Be arranged on a pair of the connection on each of gear, and be connected with a pair of stirring rotator, will be divided into a pair of power output shaft that power behind two parts is exported to a pair of stirring rotator by a pair of connection gear.
In the mixer of first invention, the constant speed motor is with constant rotating speed rotation, and variable speed driver is with rotating speed rotation arbitrarily.The action of central gear, planetary gear, internal-gear and gear holder by planetary transmission is given the rotating speed corresponding with the differential rotating speed of constant speed motor and variable speed driver to a pair of stirring rotator.
Under this situation,, can easily make the rotation speed change of a pair of stirring rotator by on the basis of constant speed motor, making variable speed driver work according to being stirred the treatment process of thing.Thus, can easily stir and be stirred thing.
Promptly, by utilizing constant speed motor and variable speed driver, when making the rotation speed change of a pair of stirring rotator according to treatment process, the rotating speed that only changes variable speed driver gets final product, so, not only can reduce load, but also can make a pair of stirring rotator rotation with the optimum speed corresponding with motor to two motors.As a result, can keep the driving efficient of motor self high, thereby can use constant speed motor and variable speed driver for a long time.
The kneading control method of second invention, be a kind of and carry out the constant speed motor of constant running and the variable speed driver that can turn round with rotating speed arbitrarily in order to certain rotating speed, the a pair of stirring rotator rotation that two ends is supported and can in the teeter chamber, be provided with rotatably along different directions mutually, thereby the kneading control method that the stirring that is stirred thing is controlled, wherein, driving by switching aforementioned constant speed motor switch on and off and change aforementioned variable speed driver rotating speed, come the rotating speed of aforementioned stirring rotator is controlled.
In the kneading control method of second invention, the switching on and off of driving of constant speed motor switched, and change the rotating speed of variable speed driver according to the physical property that is stirred thing and/or change in physical.
Under this situation, can be predetermined agitating procedure, stir rightly according to the change in physical that is stirred thing and be stirred thing according to the physical property that is stirred thing.
And, by according to the treatment process that is stirred thing, on the basis of constant speed motor, control variable speed driver, can easily control the rotating speed of a pair of stirring rotator.Promptly, by utilizing constant speed motor and variable speed driver, when making the rotation speed change of a pair of stirring rotator according to treatment process, the rotating speed of only controlling variable speed driver gets final product, so, not only can reduce load to two motors, and, can make a pair of stirring rotator rotation with the optimum speed corresponding, therefore, can prevent that the efficient of motor self from reducing with motor.As a result, can also use constant speed motor and variable speed driver for a long time.
Description of drawings
Fig. 1 is the signal pie graph of an example of the closed mixer of expression first embodiment.
Fig. 2 is the A-A line cutaway view of Fig. 1, is used for an example of the configuration of the variable transmission mechanism of key diagram 1 and differential planet gear mechanism.
Fig. 3 is the figure of the relation between the rotating speed of the output of expression closed mixer and stirring.
Fig. 4 is the signal pie graph of an example of the closed mixer of expression second embodiment.
Fig. 5 is the signal pie graph of an example of the closed mixer of expression the 3rd embodiment.
Fig. 6 is the signal pie graph of an example of the closed mixer of expression the 4th embodiment.
Fig. 7 is the signal pie graph of an example of the closed mixer of expression the 5th embodiment.
The specific embodiment
Below, as embodiments of the present invention the situation that applies the present invention to the closed mixer is described.Wherein, the scope of application of the present invention is not limited to the closed mixer, can also be applied to other mixers arbitrarily.For example, also can be applied to continuous mixer.
(first embodiment)
Fig. 1 is the signal pie graph of an example of the closed mixer 100 of expression first embodiment.
Closed mixer 100 shown in Figure 1 mainly comprises: constant speed motor 10, variable speed driver 20, differential planetary mechanism (planetary transmission) 30, mixer 90 and control device 200.
Differential planetary mechanism 30 one comprise: variable-ratio side brake 39, variable-ratio side Poewr transmission mechanism 40, differential planet gear mechanism 50 and distributor gear 60, mixer 90 comprise a pair of stirring rotator 91,92 and checkout gear 201.Stirring rotator 91,92 has the agitator of sending and reversion agitator respectively.
Below, together the detailed construction of closed mixer 100 is described with action.
The constant speed side brake axle S19 that constant speed motor 10 is provided with the output shaft S10 of the constant speed motor that can transmit the rotation of constant speed motor 10 and the rotation of constant speed motor 10 is stopped.The output shaft S10 of constant speed motor is connected with constant speed driven shaft S11 via connecting coupler C10.Constant speed driven shaft S11 is provided with central gear 53 described later, and constant speed driven shaft S11 can together rotate with central gear 53.Constant speed side brake axle S19 is provided with constant speed side brake 19.In addition, under the situation of integrally formed output shaft S10 and constant speed driven shaft S11, do not need to connect coupler C10.
When 100 actions of closed mixer, 200 pairs of constant speed motors 10 of control device and variable speed driver 20 are given the indication that switches on and off.Work according to the indication of control device 200 by constant speed motor 10, make central gear 53 rotation, the action by constant speed side brake 19 makes that the rotation of constant speed side brake axle S19 stops, the rotation of constant speed motor 10 stops.
On the other hand, variable speed driver 20 is provided with the output shaft S20 of the variable speed driver that can transmit the rotation of variable speed driver 20.The output shaft S20 of variable speed driver is connected with variable-ratio driven shaft S21 via connecting coupler C20.Variable-ratio driven shaft S21 is provided with power transmitting gear 41 and variable-ratio side brake 39.In addition, under the situation of integrally formed output shaft S20 and variable-ratio driven shaft S21, do not need to connect coupler C20.
Same with constant speed motor 10, work according to the indication of control device 200 by variable speed driver 20, make power transmitting gear 41 rotation, the action by variable-ratio side brake 39 makes that the rotation of variable-ratio driven shaft S21 stops, the rotation of variable speed driver 20 is stopped.
The variable-ratio side Poewr transmission mechanism 40 of differential planetary mechanism 30 comprises power transmitting gear 41 and power transmitting gear 42.The power transmitting gear 41 that is arranged on the variable-ratio driven shaft S21 is configured to and power transmitting gear 42 engagements (with reference to Fig. 2).Differential planet gear mechanism 50 comprises: internal-gear 54, a plurality of planetary gear 52, the 52L of planet gear drives portion (gear holder), central gear 53 and be arranged on internal-gear 54 periphery external tooth and with the power transmitting gear 51 of this external tooth engagement.
The power transmitting gear 42 of variable-ratio side Poewr transmission mechanism 40 and the power transmitting gear 51 of differential planet gear mechanism 50 are set on the power transmission shaft S22 according to the mode of one rotation.Interior all sides at the internal-gear 54 of differential planet gear mechanism 50 are provided with central gear 53, are provided with a plurality of planetary gears 52 according to the mode with the internal tooth engagement of this central gear 53 and internal-gear 54.In the present embodiment, three planetary gears 52 have been used.In addition, the number of this planetary gear 52 is not limited to three, can be other numbers arbitrarily.
And a plurality of planetary gears 52 connect setting by the 52L of planet gear drives portion respectively, and by moving of planetary gear 52, the 52L of planet gear drives portion is to rotate with the concentric mode of the pivot of central gear 53.
And, central gear 53 is based on the work of constant speed motor 10 and rotate, and, internal-gear 54 rotates based on the work of variable speed driver 20 and via power transmitting gear 41, power transmitting gear 42 and power transmitting gear 51, thus, make central gear 53 rotate with different rotating speeds with internal-gear 54.
Planetary gear 52 on one side according to the rotation difference rotation of central gear 53 and internal-gear 54 on one side around central gear 53 revolution, the revolution of the corresponding planetary gear 52 of the 52L of planet gear drives portion and rotating.Therefore, even under the situation that constant speed motor 10 is at the uniform velocity rotated or stop, by making the rotation speed change of variable speed driver 20, also can change the rotating speed of planetary gear 52, thereby can easily make the rotation speed change of the 52L of planet gear drives portion.
And, the 52L of planet gear drives portion with the driving shaft S55 that transmits from the driving force of differential planet gear mechanism 50 is connected setting, driving shaft S55 is provided with the connection gear 61 of distributor gear 60.The connection gear 61 of distributor gear 60 is configured to and is connected gear 62 engagements.Distribute driving shaft S62 to be provided with being connected gear 62 connections, reverse rotation axle S92 is connected with distributing driving shaft S62 via connecting coupler C92.Distribute driving shaft S61 to be provided with, be rotated in the forward a S91 and be connected with distributing driving shaft S61 via connecting coupler C91 with being connected gear 61 connections.
Therefore, by the rotation of the 52L of planet gear drives portion, the connection gear 61 of distributor gear 60 along the rotation of R direction, connects gear 62 along rotating with connection gear 61 opposite-R directions via driving shaft S55.In addition, owing to distribute driving shaft S61 and distribute driving shaft S62 based on the work of distributor gear 60 and along different direction rotations, so, be rotated in the forward a S91 and reverse rotation axle S92 along different mutually direction rotations.In addition, driving shaft S55 and distribution driving shaft S61 or S62 can be made as a non-axle of cutting apart.
In mixer 90, be provided with: have the stirring rotator 91 that is rotated in the forward a S91 and have the stirring rotator 92 of reverse rotation axle S92.It is arranged side by side mutually that these stirring rotators 91,92 are configured to rotating shaft S91, S92, each rotating shaft S91, S92, and both ends can be supported by axle rotatably.
Be provided with in the stirring rotator 91: by can distolaterally sending agitator, and, be provided with in the stirring rotator 92: by can distolaterally sending agitator, and the reversion agitator that constitutes by the spiral that can be stirred thing from one of reverse rotation axle S92 from the other end side direction one distolateral handover of reverse rotation axle S92 to what other end sidesway sent that the spiral that is stirred thing constitutes from being rotated in the forward one of a S91 by the reversion agitator that the spiral that can be stirred thing from the other end side direction one distolateral handover that is rotated in the forward a S91 constitutes to what other end sidesway sent that the spiral that is stirred thing constitutes.Thus, in mixer 90, can give high shear action to being stirred thing with few energy consumption, thus can make various polymer and packing material, additive etc. equably mixed melting disperse.
In addition, in the above description, control device 200 makes constant speed motor 10 and 20 two motor operations of variable speed driver, but is not limited to this, and control device 200 can make constant speed motor 10 start to work and the rotating speed of variable speed driver 20 is become arbitrarily; The work of constant speed motor 10 is stopped, and the rotating speed of variable speed driver 20 is become arbitrarily.
Then, Fig. 2 is the A-A line cutaway view of Fig. 1, is used for an example of the configuration of the variable-ratio side Poewr transmission mechanism 40 of key diagram 1 and differential planet gear mechanism 50.
As shown in Figure 2, constant speed driven shaft S11 (not shown) along continuous straight runs that is provided with central gear 53 extends, and power transmitting gear 51, power transmitting gear 42, power transmitting gear 41 and variable-ratio driven shaft S21 this constant speed driven shaft S11 relatively are configured in above-below direction.In addition, the configuration that shown in Figure 2 each constitutes is an example, and the present invention is not limited to this.
In Fig. 2, around central gear 53, be provided with three planetary gears 52, uniformly-spaced be provided with along the internal tooth of internal-gear 54.And, short transverse at the differential planetary mechanism 30 of closed mixer 100, central gear 53, power transmitting gear 42 and power transmitting gear 41 are not configured to row along vertical, and variable-ratio side Poewr transmission mechanism 40 relative central gears 53 are configured in oblique upper or oblique below, can realize the saving spatialization of closed mixer 100 thus.
In addition, if variable-ratio side Poewr transmission mechanism 40 is configured according to the mode of not exposing to the diametric(al) outside from the most peripheral of internal-gear 54, then can make closed mixer 100 differential planetary mechanism 30 area (basal part structure (foot pattern)) minimum is set.
Fig. 3 is the figure of an example of the relation between the rotating speed of the output of expression closed mixer 100 and stirring.The longitudinal axis is represented output (kW), and transverse axis is represented rotating speed (rpm).
As shown in Figure 3, in the scope A of output from 0kW to 1000kW, by only making variable speed driver 20 work, stirring rotator 91,92 can turn round to any rotating speed of 20rpm with rotating speed 0rpm.
Then, be output as the 2000kW place, by only making 10 work of constant speed motor, stirring rotator 91,92 can turn round with rotating speed 40rpm.In addition, in the scope C of output from 2000kW to 3000kW, while by making 10 work of constant speed motor, making variable speed driver 20 work, stirring rotator 91,92 can turn round with any rotating speed from rotating speed 40rpm to 60rpm.
In aforesaid method of operation, variable speed driver 20 only is the direction of rotation work of the direction that increases under the situation of constant speed motor 10 with the stirring rotator rotating ratio.If the direction of rotation of variable speed driver 20 is made as the direction opposite with it, then the stirring rotator rotating speed can adjusted than the direction that only is step-down under the situation of constant speed motor 10.If this method is applied to the example of Fig. 3, then based on the work that only is constant speed motor 10, stirring rotator 91,92 turns round with rotating speed 40rpm, with respect to this, by making variable speed driver 20 to opposite spin, can be 0~-scope of 20rpm adjusts rotor speed, therefore, can make stirring rotator 91,92 runnings with any rotating speed from 20rpm to 40rpm.
In the closed mixer 100 of above-described first embodiment, make possessing respectively of mixer 90 send a pair of stirring rotator 91,92 rotations of agitator and reversion agitator by constant speed motor 10, and utilize checkout gear 201 to detect the temperature that is stirred thing, control device 200 is controlled the rotating speed of variable speed driver 20 according to this detection information, thus, can be stirred the stirring of thing with the state of the best.In addition, detection information is not limited to the characteristics such as temperature that are stirred thing in the mixer 90, can comprise cooling water temperature, motor power or their rate of change etc. of mixer.
Particularly, control device 200 is predetermined and is stirred the design temperature that thing becomes set quality, compare by temperature that is stirred thing and design temperature in 201 pairs of closed agitating devices of checkout gear 100, under the low situation of the temperature that is stirred thing, the rotation of variable speed driver 20 is quickened, the temperature that is stirred thing is raise.On the other hand, under the high situation of the temperature that is stirred thing, the rotation of variable speed driver 20 is slowed down, reduce the temperature that is stirred thing.
And then, according to the detection information or the treatment process that are stirred thing etc., except constant speed motor 10, also make variable speed driver 20 work, thereby can easily make the rotation speed change of a pair of stirring rotator 91,92.Thus, can stir being stirred thing according to the physical property that is stirred thing.
For example, be stirred in the stirring of thing and have various treatment process.Therefore, control device 200 carries out following control according to the state that is stirred thing in treatment process or the stirring.
Particularly, under the situation of carrying out masterbatch (master batching) treatment process (for example carbon mixes people's operation) or finished composition (final mixing) treatment process (for example add the sulphur agent and mix people's operation) etc., need make a pair of stirring rotator 91,92 runnings with specific rotating speed.Like this, when wanting to carry out to make the running of rotor rotation of mixer with specific rotating speed, control device 200 is controlled to be rotating speed with steady state (certain rotating speed) rotation with constant speed motor 10, and with variable speed driver 20 be controlled to be from 0 in the variable-ratio scope with certain rotating speed rotation arbitrarily.
And, under the situation of the running (for example controlling) of the rotor rotation of wanting to carry out to make mixer with the rotating speed corresponding with the state that is stirred thing according to the temperature that is stirred thing, perhaps want to prevent under the situation of overload running (for example controlling) based on the temperature that is stirred thing, need on one side according to being stirred the temperature of thing or rotating speed change that variations in temperature makes a pair of stirring rotator 91,92, Yi Bian control.Under this situation, control device 200 is controlled to constant speed motor 10 with constant rotating speed rotation, and variable speed driver 20 changes are controlled to from the 0 rotating speed rotation to expect in the variable-ratio scope.
And, when the closed mixer is discharged when being stirred thing or started other mixer, need to make a pair of stirring rotator 91,92 low loads rotations sometimes.In this case, control device 200 is controlled to constant speed motor 10 and stops the rotation, and only variable speed driver 20 is controlled to from 0 and makes a pair of stirring rotator 91,92 rotations with rotating speed arbitrarily in the variable-ratio scope.
That is, make according to treatment process under the situation of rotation speed change, as shown in Figure 3, because as long as the rotating speed of control variable speed driver 20, so, not only can reduce load, and can make a pair of stirring rotator 91,92 rotations with the optimum speed corresponding with two motors to two motors.As a result, can prevent that the efficient of motor self from reducing, can also use constant speed motor 10 and variable speed driver 20 for a long time.
And, because a pair of stirring rotator 91,92 has the agitator of sending and reversion agitator respectively, so, can give high shear action to being stirred thing with few energy consumption, thus can make different types of polymer and packing material, additive etc. equably mixed melting disperse.
And, because constant speed driven shaft S11 and variable-ratio driven shaft S21 are relatively disposed up and down, so, with constant speed driven shaft S11 and variable-ratio driven shaft S21 by along continuous straight runs side by side the situation of configuration compare, what can reduce closed mixer 100 is provided with area (basal part structure).In addition, be configured to compare, can reduce the height of closed mixer 100 along the situation that vertical is extended with constant speed driven shaft S11 and variable-ratio driven shaft S21.
(second embodiment)
Then, describe with reference to the closed mixer 100a of accompanying drawing second embodiment.The difference of the closed mixer 100a of second embodiment and the closed mixer 100 of first embodiment is as described below.
Fig. 4 is the signal pie graph of an example of the closed mixer 100a of expression second embodiment.
As shown in Figure 4, closed mixer 100a substitutes the differential planetary mechanism 30 of closed mixer 100 and comprises differential planetary mechanism 30a.Differential planetary mechanism 30a is in the formation of differential planetary mechanism 30 and then have pump power distributor gear 70 and a planetary gears 80.
And closed mixer 100a substitutes variable speed driver 20 and possesses hydraulic motor 20a, comprises hydraulic control device 25, pump 24, pipe arrangement P1 and P2.For narrating in the back to the action indication of hydraulic control device 25 from control device 200.
Below, the action of closed mixer 100a is described.
Give the work indication by 200 pairs of constant speed motors 10 of control device.Wherein, in second embodiment, control device 200 is not given the work indication to hydraulic motor 20a.Under the situation of having given the work indication by 200 pairs of constant speed motors 10 of control device, the rotation of the constant speed motor output shaft S10 of constant speed motor 10, be given to constant speed driven shaft S11 via connecting coupler C10, make the connection gear 71 of pump power distributor gear 70 rotate.Make and connect gear 72 rotations by connecting gear 71 rotations, via power transmission shaft S23, connect coupler C24 and pump driving shaft S24 to pump 24 transmission of drive force.Pump 24 is by the drive force of pump driving shaft S24.As a result, improved the hydraulic pressure of hydraulic control device 25 via pipe arrangement P1.
Then, control device 200 carries out whether giving the judgement that work is indicated to hydraulic control device 25 according to the detection information of coming self-test device 201.In addition, detection information is not limited to the characteristic that is stirred thing temperature etc. in the mixer 90, comprises cooling water temperature, motor power or their rate of change etc. of mixer.
Hydraulic control device 25 has been given according to detection information at control device 200 under the situation of work indication, hydraulic control device 25 will be arranged at inner flow control valve and open wide, and supply with both quantitative hydraulic pressure via pipe arrangement P2 to hydraulic motor 20a.Thus, hydraulic motor 20a rotates with set rotating speed according to the hydraulic pressure amount that is supplied to.
Planetary gear 52 transmits set revolving force from the 52L of planet gear drives portion to driving shaft S55 according to rotating based on the rotation of the central gear 53 of constant speed motor 10 and the rotation difference based on the rotation of the internal-gear 54 of hydraulic motor 20a.And, set revolving force is delivered to planetary gears 80, via the planetary gear 82 that around central gear 81, is provided with, revolving force passes to the 82L of planet gear drives portion, the revolving force that passes to the 82L of planet gear drives portion is delivered to and is connected the driving shaft S85 that is provided with the 82L of planet gear drives portion, passes to via the connection gear 61,62 of distributor gear 60 and distributes driving shaft S61, S62.In addition, driving shaft S85 and distribution driving shaft S61 also can be made as a non-axle of cutting apart.
As mentioned above, in the closed mixer 100a of second embodiment, adjust, can easily adjust the rotating speed of hydraulic motor 20a by aperture to the flow rate regulating valve of hydraulic control device 25.And, owing to can improve hydraulic pressure by the power that uses constant speed motor 10, so, do not need other hydraulic pump driving device, thereby can realize the simplification that closed mixer 100a constitutes or save spatialization.
In addition, adopt hydraulic motor 20a in the present embodiment, but be not limited to this, also can use the variable capacity type hydraulic motor, used pump 24, but be not limited to this, can use other pumps arbitrarily, for example the variable capacity type hydraulic pump.
In addition, also can be by establishing check-valves, or folk prescription is set prevents the adverse current of pressure oil to rotary-type hydraulic motor at suitable position folder such as pipe arrangement P2, and on hydraulic circuit additional one-way clutch mechanism.
(the 3rd embodiment)
Then, describe with reference to the closed mixer 100b of accompanying drawing the 3rd embodiment.Closed mixer 100 differences of the closed mixer 100b of the 3rd embodiment and first embodiment are as described below.
Fig. 5 is the signal pie graph of an example of the closed mixer 100b of expression the 3rd embodiment.As shown in Figure 5, closed mixer 100b substitutes differential planetary mechanism 30 and comprises differential planetary mechanism 30b separately, connects coupler C30, power transmission shaft S56 and distribute reducing gear 30c.
The differential planetary mechanism 30b of the closed mixer 100b that the 3rd embodiment is related has: the variable-ratio side Poewr transmission mechanism 40 and the differential planet gear mechanism 50 of the differential planetary mechanism 30 of the closed mixer 100 that first embodiment is related.
And, transmit revolving force via connecting coupler C30 and power transmission shaft S56 to distribution reducing gear 30c from driving shaft S55.
Distribute reducing gear 30c to comprise reducing gear 65 and distributor gear 60.Be given to the reduction gearing 66 of reducing gear 65 from the revolving force of power transmission shaft S56, pass to reduction gearing 67.The revolving force of reduction gearing 67 is given via power transmission shaft S67 to connection gear 62, and distributes to connection gear 61, is delivered to and distributes driving shaft S61, S62.In addition, power transmission shaft S67 and distribution driving shaft S62 also can be set at a non-axle of cutting apart.
As mentioned above, in the closed mixer 100b of the 3rd embodiment, will with the differential planetary mechanism 30a of the closed mixer 100a structure compared complexity of second embodiment, be divided into differential planetary mechanism 30b and distribute reducing gear 30c, can cut down the manufacturing cost of closed mixer 100b thus and improve the easiness of maintenance management.
(the 4th embodiment)
Then, describe with reference to the closed mixer 100c of accompanying drawing the 4th embodiment.The difference of the closed mixer 100b of the closed mixer 100c of the 4th embodiment and the 3rd embodiment is as described below.
Fig. 6 is the signal pie graph of an example of the closed mixer 100c of expression the 4th embodiment.
As shown in Figure 6, closed mixer 100c substitutes the connection coupler C30 of the closed mixer 100b of the 3rd embodiment, and the driving shaft S55 of differential planetary mechanism 30b and the power transmission shaft S56 of distribution reducing gear 30c are directly connected.
As shown in Figure 6, owing to do not pass to distribution reducing gear 30c via connecting coupler C30 ground from the revolving force of differential planetary mechanism 30b, so, compare with the closed mixer 100b of Fig. 5 and can reduce to be provided with area, and, can also cut down the cost that connects coupler C30.
And, distribute reducing gear 30c to make the revolving force speed change of driving shaft S55 or the equipment of deceleration.For example, can by as the Poewr transmission mechanism of constant speed, chain and sprocket wheel or gear etc. constitute reducing gear 65, and will be directly passed to distributor gear 60 from the output of differential planetary mechanism 30b.In addition, also can constitute the structure of speed change or deceleration by chain or gear.
Thus, can have free degree ground and arrange from differential planetary mechanism 30b to mixer 90 configuration.
(the 5th embodiment)
Then, describe with reference to the closed mixer 100d of accompanying drawing the 5th embodiment.The difference of the closed mixer 100c of the closed mixer 100d of the 5th embodiment and the 4th embodiment is as described below.
Fig. 7 is the signal pie graph of an example of the closed mixer 100d of expression the 5th embodiment.
As shown in Figure 7, closed mixer 100d is integrated with differential planetary mechanism 30b and the distribution reducing gear 30c of the closed mixer 100c of the 4th embodiment.
For this closed mixer 100d, owing to will not pass to distribution reducing gear 30c from the revolving force of differential planetary mechanism 30b via connecting coupler C30 ground, so, compare to dwindle with the closed mixer 100b of Fig. 5 area is set, and, can realize connecting the cost cutting of coupler C30.
In above-mentioned first to the 5th embodiment, mixer 90 is equivalent to the teeter chamber, a pair of stirring rotator 91,92 are equivalent to a pair of stirring rotator, closed mixer 100,100a, 100b, 100c, 100d is equivalent to mixer, constant speed motor 10 is equivalent to the constant speed motor, variable speed driver 20 is equivalent to variable speed driver, differential planet gear mechanism 50 is equivalent to planetary transmission, central gear 53 is equivalent to central gear, internal-gear 54 is equivalent to internal-gear, planetary gear 52 is equivalent to planetary gear, the 52L of planet gear drives portion is equivalent to gear holder, distributor gear 60 is equivalent to a pair of connection gear, distribute driving shaft S62 and distribute driving shaft S61 to be equivalent to a pair of power output shaft, variable-ratio driven shaft S21 is equivalent to the variable-ratio output shaft, constant speed driven shaft S11 is equivalent to the constant speed output shaft, power transmission shaft S22 is equivalent to gear shaft, hydraulic motor 20a is equivalent to hydraulic motor and variable capacity type hydraulic motor, pump 24 is equivalent to hydraulic pump, hydraulic control 25 is equivalent to flow rate regulating valve, checkout gear 201 is equivalent to checkout gear, and control device 200 is equivalent to control device.
The present invention is recited as above-mentioned preferred first to the 5th embodiment, but the present invention is not limited to this.Be construed as and implement in addition by the various embodiments that do not break away from the scope of the invention.And effect and the effect that formation of the present invention is produced discussed in the present embodiment, but these effects and effect are an example, the present invention are not limited.
As described above, the mixer of first invention is to being stirred the mixer that thing stirs in the teeter chamber, this mixer comprises: two ends be provided with being supported and can be to a pair of stirring rotator of different directions rotation, carry out the constant speed motor of constant running, the variable speed driver that can turn round with rotating speed arbitrarily and the transmission of power of the power of constant speed motor and variable speed driver can be given the planetary transmission of a pair of stirring rotator with certain rotating speed, planetary transmission comprises: the central gear that transmits the power of constant speed motor; Transmit the internal-gear of the power of variable speed driver; With central gear and internal-gear planet gear meshed; The gear holder that planetary power is transmitted; The power that comes from the gear holder transmission will be divided into two parts, and will be meshing with each other and to a pair of connection gear of different directions rotation; Be arranged on a pair of the connection on each of gear, and be connected with a pair of stirring rotator, will be divided into a pair of power output shaft that power behind two parts is exported to a pair of stirring rotator by a pair of connection gear.
In the mixer of first invention, the constant speed motor is with constant rotating speed rotation, and variable speed driver is with rotating speed rotation arbitrarily.The action of central gear, planetary gear, internal-gear and gear holder by planetary transmission can be given the rotating speed corresponding with the differential rotating speed of constant speed motor and variable speed driver to a pair of stirring rotator.
Under this situation,, can easily make the rotation speed change of a pair of stirring rotator by on the basis of constant speed motor, making variable speed driver work according to being stirred the treatment process of thing.Thus, can easily stir and be stirred thing.
Promptly, by utilizing constant speed motor and variable speed driver, when making the rotation speed change of a pair of stirring rotator according to treatment process, the rotating speed that only changes variable speed driver gets final product, so, not only can reduce load, but also can make a pair of stirring rotator rotation with the optimum speed corresponding with motor to two motors.As a result, can keep the driving efficient of motor self high, can use constant speed motor and variable speed driver for a long time.
The present invention is preferably: a pair of stirring rotator has two ends respectively can the rotating shaft that is supported rotatably of axle, these rotating shafts are configured to mutually side by side, and each stirring rotator is provided with to have and can distolaterally send sending agitator and having the reversion agitator that can be stirred the screw wing of thing from the other end side direction one distolateral handover of aforementioned rotating shaft of the screw wing that is stirred thing to other end sidesway from one of aforementioned rotating shaft.
Under this situation, because a pair of stirring rotator has the agitator of sending and reversion agitator respectively, and a pair of stirring rotator send agitator and the reversion agitator is opposed, so, can give high shear action to being stirred thing with few energy consumption, thus can make different types of polymer and packing material, additive etc. equably mixed melting disperse.
The present invention is preferably: be connected with the constant speed output shaft with the constant speed motor, in order to transmit the power of constant speed motor, be connected with the variable-ratio output shaft with variable speed driver, in order to transmit the power of variable speed driver, constant speed output shaft and variable-ratio output shaft are configured relatively up and down.
Under this situation because constant speed output shaft and variable-ratio output shaft relatively disposed up and down, so and the constant speed output shaft compare with the situation that the variable-ratio output shaft is disposed in the horizontal direction side by side, that can reduce mixer is provided with area (basal part structure).And, compare with the situation that the variable-ratio output shaft is configured in vertical with the constant speed output shaft, can reduce the height of mixer.
The present invention is preferably: be connected with the constant speed output shaft with the constant speed motor, in order to transmit the power of constant speed motor, be connected with gear shaft via variable-ratio output shaft and variable speed driver, in order to transmit the power of variable speed driver, constant speed output shaft and gear shaft are configured relatively up and down.
Under this situation, because the constant speed output shaft is relatively disposed up and down with the gear shaft that is connected setting with the variable-ratio output shaft, so, with constant speed output shaft and gear shaft along continuous straight runs side by side the situation of configuration compare, that can reduce mixer is provided with area (basal part structure).In addition, the situation that is set at vertical with constant speed output shaft and gear shaft is compared, and can reduce the height of mixer.
The present invention is preferably, and variable speed driver comprises: the hydraulic motor that drives based on pressure oil; Based on the power of constant speed motor hydraulic pump to hydraulic motor supply pressure oil; And be folded between hydraulic motor and the hydraulic pump flow rate regulating valve that the flow of supplying with from the pressure oil of hydraulic pump is adjusted.
Under this situation, can easily adjust the rotating speed of variable speed driver by the aperture of adjusting flow rate regulating valve.In addition, owing to can improve hydraulic pressure by the power that utilizes the constant speed motor, so, do not need other hydraulic pump driving device, can realize the saving spatialization of mixer.
The present invention is preferably, and variable speed driver comprises: the variable capacity type hydraulic motor that drives changeably according to the amount of pressure oil; With based on the power of constant speed motor hydraulic pump to variable capacity hydraulic motor supply pressure oil.
Under this situation, the rotating speed of variable capacity type hydraulic motor changes to the influx of motor by changing the pressure oil of carrying from hydraulic pump.
The present invention is preferably, and mixer also comprises: the checkout gear that the temperature that is stirred thing is detected; With compare by detected temperature of checkout gear and predefined design temperature aforementioned, the rotating speed of aforementioned variable speed driver is risen, under the high situation of detected temperatures, make the control device of the rotating speed decline of aforementioned variable speed driver.
Under this situation, owing to detect the temperature that is stirred thing by checkout gear, and control device controls the rotating speed of variable speed driver according to this detection information, so, can further be stirred the stirring of thing with the state of the best.That is, the design temperature that is stirred thing during stirring is set in advance, can become desired quality so that be stirred thing, according to being controlled near the mode of predefined design temperature by the detected temperature of checkout gear.For example, by the detected temperature of checkout gear when lower than predefined design temperature, control device is controlled, so that make the rotating speed of variable speed driver increase, make the temperature that is stirred thing to raise; By the detected temperature of checkout gear when higher than predefined design temperature, control device is controlled, so that the rotating speed of variable speed driver is reduced, the temperature that is stirred thing is descended.Thus, can make the quality that is stirred thing become the quality of expectation.
The present invention is preferably: aforementioned control device is also controlled the switching on and off of driving of aforementioned constant speed motor.
Under this situation, control, can easily stirring rotator be switched to low rotation and high rotation by switching on and off of driving also to the constant speed motor, thus can be corresponding with the various treatment process that are stirred thing.
The kneading control method of second invention, be a kind of and carry out the constant speed motor of constant running and the variable speed driver that can turn round with rotating speed arbitrarily in order to certain rotating speed, the a pair of stirring rotator rotation that two ends is supported and can in the teeter chamber, be provided with rotatably along different directions mutually, thereby the kneading control method that the stirring that is stirred thing is controlled, wherein, driving by switching aforementioned constant speed motor switch on and off and change aforementioned variable speed driver rotating speed, come the rotating speed of aforementioned stirring rotator is controlled.
In the kneading control method of second invention, the switching on and off of driving of constant speed motor switched, and change the rotating speed of variable speed driver according to the physical property that is stirred thing and/or change in physical.
Under this situation, can be predetermined agitating procedure, stir rightly according to the change in physical that is stirred thing and be stirred thing according to the physical property that is stirred thing.
And,, can easily control the rotating speed of a pair of stirring rotator by on the basis of constant speed motor, controlling variable speed driver according to being stirred the treatment process of thing.Promptly, by utilizing constant speed motor and variable speed driver, when making the rotation speed change of a pair of stirring rotator according to treatment process, the rotating speed of only controlling variable speed driver gets final product, so, not only can reduce load to two motors, and, can make a pair of stirring rotator rotation with the optimum speed corresponding, therefore, can prevent that the efficient of motor self from reducing with motor.As a result, can also use constant speed motor and variable speed driver for a long time.
Particularly, can carry out making the kneading control method that the constant speed motor rotates, the while also rotates variable speed driver with certain rotating speed with certain rotating speed; Make the rotation of constant speed motor, while make the kneading control method of variable speed driver change and rotation with set rotating speed with certain rotating speed; With make the constant speed motor stop, making variable speed driver with the kneading control method of the rotation of rotating speed arbitrarily etc.

Claims (9)

1, a kind of mixer stirs being stirred thing in the teeter chamber, it is characterized in that, comprising:
Two ends be provided with being supported and can to a pair of stirring rotator of different directions rotation,
With certain rotating speed carry out constant running the constant speed motor,
The variable speed driver that can turn round with rotating speed arbitrarily and
The transmission of power of the power of aforementioned constant speed motor and aforementioned variable speed driver can be given the planetary transmission of aforementioned a pair of stirring rotator,
Aforementioned planetary transmission comprises:
Transmit the central gear of the power of aforementioned constant speed motor;
Transmit the internal-gear of the power of aforementioned variable speed driver;
With aforementioned central gear and aforementioned internal-gear planet gear meshed;
To the gear holder that transmits from aforementioned planetary power;
The power that comes from aforementioned gear holder transmission will be divided into two parts, and will be meshing with each other and to a pair of connection gear of different directions rotation; With
Be arranged on each of aforementioned a pair of connection gear, and be connected, be divided into a pair of power output shaft that power behind two parts is exported to aforementioned a pair of stirring rotator by a pair of connection gear aforementioned with aforementioned a pair of stirring rotator.
2, mixer according to claim 1 is characterized in that,
Aforementioned a pair of stirring rotator has two ends respectively can the rotating shaft that is supported rotatably of axle, and these rotating shafts are configured to mutually side by side,
Each stirring rotator is provided with to have and can distolaterally send sending agitator and having the reversion agitator that can be stirred the screw wing of thing from the other end side direction one distolateral handover of aforementioned rotating shaft of the screw wing that is stirred thing to other end sidesway from one of aforementioned rotating shaft.
3, mixer according to claim 1 is characterized in that,
Be connected with the constant speed output shaft with aforementioned constant speed motor, in order to transmitting the power of aforementioned constant speed motor,
Be connected with the variable-ratio output shaft with aforementioned variable speed driver, in order to transmitting the power of aforementioned variable speed driver,
Aforementioned constant speed output shaft and aforementioned variable-ratio output shaft are configured relatively up and down.
4, mixer according to claim 1 is characterized in that,
Be connected with the constant speed output shaft with aforementioned constant speed motor, in order to transmitting the power of aforementioned constant speed motor,
Be connected with gear shaft via variable-ratio output shaft and aforementioned variable speed driver, in order to transmitting the power of aforementioned variable speed driver,
Aforementioned constant speed output shaft and aforesaid gears axle are configured relatively up and down.
5, mixer according to claim 1 is characterized in that,
Aforementioned variable speed driver comprises:
The hydraulic motor that drives based on pressure oil;
Based on the power of aforementioned constant speed motor hydraulic pump to aforementioned hydraulic motor supply pressure oil; With
Be folded between aforementioned hydraulic motor and the aforementioned hydraulic pump flow rate regulating valve that the flow of supplying with from the pressure oil of aforementioned hydraulic pump is adjusted.
6, mixer according to claim 1 is characterized in that,
Aforementioned variable speed driver comprises:
The variable capacity type hydraulic motor that drives changeably according to the amount of pressure oil; With
Based on the power of aforementioned constant speed motor hydraulic pump to aforementioned variable capacity type hydraulic motor supply pressure oil.
7, mixer according to claim 1 is characterized in that, also comprises:
The checkout gear that the aforementioned temperature that is stirred thing is detected; With
Compare by detected temperature of checkout gear and predefined design temperature aforementioned, the rotating speed of aforementioned variable speed driver is risen, under the high situation of detected temperatures, make the control device of the rotating speed decline of aforementioned variable speed driver.
8, mixer according to claim 7 is characterized in that,
Aforementioned control device is also controlled the switching on and off of driving of aforementioned constant speed motor.
9, a kind of kneading control method, it is characterized in that, and carry out the constant speed motor of constant running and the variable speed driver that can turn round with rotating speed arbitrarily in order to certain rotating speed, the a pair of stirring rotator rotation that two ends is supported and can in the teeter chamber, be provided with rotatably along different directions mutually, thereby the stirring that is stirred thing is controlled, wherein
Driving by switching aforementioned constant speed motor switch on and off and change aforementioned variable speed driver rotating speed, come the rotating speed of aforementioned stirring rotator is controlled.
CNB200680006652XA 2005-03-02 2006-01-18 Mixer and kneading control method Expired - Fee Related CN100563807C (en)

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JP2005056998 2005-03-02
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CN103239122B (en) * 2013-05-31 2015-05-27 刘永生 Automatic cooker
EP2944448B1 (en) * 2014-05-13 2019-09-25 Coperion GmbH Gearbox assembly for a twin screw extruder and method for commissioning a plant

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CN1152271A (en) * 1995-04-24 1997-06-18 株式会社神户制钢所 Hermetically closed kneader
CN1163794A (en) * 1996-01-31 1997-11-05 株式会社神户制钢所 Closed type kneading machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2779980C2 (en) * 2020-12-23 2022-09-16 Федеральное государственное бюджетное образовательное учреждение высшего образования "Кубанский государственный технологический университет" (ФГБОУ ВО "КубГТУ") Mixing device with irregular movement of working body

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