CN114632464A - Planetary transverse support mechanism capable of adjusting revolution and rotation speed ratio and stirrer adopting planetary transverse support mechanism - Google Patents
Planetary transverse support mechanism capable of adjusting revolution and rotation speed ratio and stirrer adopting planetary transverse support mechanism Download PDFInfo
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Abstract
The invention discloses a planetary transverse support mechanism capable of adjusting revolution and rotation speed ratios and a stirrer adopting the mechanism, belonging to the technical field of stirrers; the planetary transverse support mechanism comprises a transverse support, a rotating cup, a central gear, a gear ring structure, a bevel gear integrated planet carrier, a planetary gear, a revolution motor and a rotation motor; a revolution shaft is fixedly inserted on the transverse support, a central gear is arranged outside the revolution shaft, and the revolution shaft is connected with a revolution motor; the gear ring structure is sleeved outside the central gear and is connected with a rotation motor through a rotation driving assembly; the inner side of the gear ring structure is meshed with a central gear through a planetary gear, and the planetary gear is arranged on a bevel gear integrated planet carrier; the bevel gear integrated planet carrier is movably sleeved on the outer side of the revolution shaft and is in transmission connection with a rotor shaft through a rotor driving assembly, and one end of the rotor shaft is rotatably connected with a rotor after penetrating through a transverse support; the invention solves the problem that the prior stirring machine can not realize the adjustment of the rotating speed ratio of the full-speed section due to the existence of a speed-adjusting blind area.
Description
Technical Field
The invention relates to the technical field of mixers, in particular to a planetary transverse support mechanism capable of adjusting revolution and rotation speed ratios and a mixer adopting the planetary transverse support mechanism.
Background
The existing stirrer in the market at present mainly drives a transverse support to revolve through a motor and drives a rotating cup to rotate through gear transmission, so that material mixing and stirring are realized. The conventional transverse support structure has two forms of fixed revolution-rotation speed ratio and adjustable revolution-rotation speed ratio.
The prior art proposes a cradle capable of adjusting revolution-rotation speed ratio, as shown in fig. 4 of the attached drawings, the cradle is provided with a rotation central gear 24, a transition spur gear 25, a transition bevel gear 26, a revolving cup lower bevel gear 27, a revolution driving wheel 28 and a rotation driving wheel 29, the cradle is driven to revolve by a revolution motor, the rotation motor drives the rotation central gear 24 coaxial with the revolution, and the gear drives the revolving cup lower bevel gear 27 to rotate by the transition spur gear 25 and the transition bevel gear 26, thereby realizing the rotation of the revolving cup.
The existing transverse support structure can realize that revolution and revolving cup rotate at different rotating speeds by adjusting the rotating speeds of a revolution motor and a rotation motor. Wherein, the revolution rotating speed is marked as n1 ', and the torque is marked as T1'; the rotation speed is marked as n2 ', and the torque is marked as T2'; the relative rotating speed of the rotor is marked as n4 ', and the torque is marked as T4'; the transmission speed ratio coefficient from the central gear to the revolving cup is k ', the value of k' and the number of teeth of the autorotation central gear 24, the transition straight gear 25, the transition bevel gear 26 and the revolving cup lower bevel gear 27 form a certain proportional relation, and then the rotating speeds satisfy the relation: n4 '/n 1 ' ═ k ' (n2 '/n 1 ' -1), and the relationship between the torques satisfies: t4 ' ═ T1 '/k ' ═ T2 '/k '. K' can be determined to be 0.5 according to the number of gear teeth.
When n2 '/n 1' is-1 to 0, that is, the rotation motor and the revolution motor rotate in reverse at a constant speed ratio, and the torque directions of T1 and T2 are always opposite from each other as can be seen from the torque relation. Namely, the revolution motor and the rotation motor keep positive output. At this time, n4 '/n 1' ═ 1 to-0.5, namely, revolution and reverse rotation of the rotor at this speed ratio, the system can keep stable operation.
When n2 '/n 1' is 0 to 1, that is, the revolution and rotation motors rotate in the same direction at a constant speed ratio, and the torque directions of T1 'and T2' are always opposite to each other as can be seen from the torque relation. Namely, one of the revolution motor and the rotation motor must output reverse torque (the technology cannot be realized). In actual operation, a motor is stalled or dragged to give an alarm, so that the system cannot operate stably. That is, the revolution and the cup speed ratio n4 '/n 1' calculated by the formula-0.5 to 0 cannot be realized.
From the above analysis, the conventional revolution-rotation speed ratio adjustable transverse support structure can only realize speed ratio adjustment within the range of 1-0.5, and speed ratio adjustment within the range of 0.5-0 cannot be realized. Here, 0.5 is used as a critical point of speed regulation, and the critical point of speed regulation occurs when the rotation speed of the rotating electric machine is 0, that is, n2 '/n 1' is 0. The speed regulation critical point n4 '/n 1 ' ═ k ' can change the speed regulation critical point value of the device by adjusting the tooth number of the transmission gear. However, no matter how the number of teeth of the transmission gear is adjusted, the value of k' never equals 0. That is, the speed regulation critical point exists forever, and the rotating speed mode with the speed ratio of 0 cannot be realized. Namely, the equipment can not work in the area with the speed ratio ranging from-k' to 0, and a speed regulation blind area exists.
In summary, although the conventional transverse support structure can realize the adjustment of revolution and rotation speed ratios, the speed ratio adjustment range realized by the structure is narrow, the rotation speed ratio adjustment of a full-speed section cannot be realized, and a speed regulation blind area exists. Meanwhile, the transmission structure also adopts the structural forms of a belt, a round belt, a synchronous belt and the like, but the transmission has the common characteristic that the revolution and rotation speed ratio can be adjusted, but the speed ratio adjusting range has a speed adjusting blind area.
The rotation speed is a key factor for determining the temperature rise of the material, the temperature rise of the material cannot be well controlled due to the fact that the rotation speed cannot be adjusted in a wider range, and the characteristic also determines that the existing stirrer can only be suitable for stirring and mixing part of the material, and the application range is small. Different revolution-rotation speed ratios are needed for materials with different viscosities, and the materials which cannot be suitable for a specific viscosity range are stirred due to the existence of a speed regulation blind zone, so that the application range of the equipment is reduced.
Disclosure of Invention
In view of the above, there is a need to provide a planetary transverse support mechanism capable of adjusting revolution-rotation speed ratio and a mixer using the same, which are used to solve the problem that the existing mixer cannot realize the adjustment of the full-speed rotation speed ratio due to the existence of the dead zone of speed regulation.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a planetary transverse support mechanism capable of adjusting revolution and rotation speed ratios comprises a transverse support, a rotating cup, a central gear, a gear ring structure, a bevel gear integrated planet carrier, a planetary gear, a revolution motor and a rotation motor;
a revolution shaft is fixedly inserted on the transverse support, a central gear is fixedly sleeved outside the revolution shaft, and the revolution shaft is connected with an output shaft of the revolution motor and driven to rotate by the revolution motor; the gear ring structure is coaxially and movably sleeved on the outer side of the central gear and is connected with an output shaft of the self-rotation motor through a self-rotation driving assembly, and the gear ring structure is driven to rotate by the self-rotation motor; the inner side of the gear ring structure is connected with a planetary gear in a meshing manner, and is connected with a central gear through the planetary gear in a meshing manner, and the planetary gear is rotatably arranged on a bevel-tooth integrated planet carrier; the coaxial movable sleeve of integrative planet carrier of awl tooth is established in the revolution axis outside, and with there is the clearance between sun gear, the ring gear structure, integrative planet carrier of awl tooth passes through the transmission of rotor drive assembly and connects the rotor shaft, rotor shaft one end is rotated and is worn to establish the connection behind the cross bearing the rotor.
Preferably, the rotor driving assembly is a bevel gear assembly, a belt assembly or a spur gear assembly.
Preferably, the rotation driving assembly is a bevel gear assembly, a belt assembly or a straight gear assembly.
Preferably, the output shaft of revolution motor through revolution drive assembly with revolution shaft transmission is connected, revolution drive assembly is shaft coupling, bevel gear subassembly, belt subassembly or straight gear subassembly.
Preferably, the rotor and ring gear structure is provided on opposite sides of the cross support.
Preferably, the number of the planet gears is at least two, and all the planet gears surround the circumference of the sun gear at intervals and are arranged on the same bevel gear integrated planet carrier.
Preferably, at least two rotating cups are arranged on the cross support at intervals, and all the rotating cups are uniformly wound around the periphery of the revolution shaft.
Preferably, the rotor shaft is arranged obliquely, and one end of the rotor shaft is connected with the rotor and is closer to the axis of the revolution shaft than the other end of the rotor shaft is.
The invention also provides a stirrer, which comprises the planetary transverse support mechanism.
Preferably, the stirrer further comprises a housing, wherein the housing is hollow to form a receiving cavity, and a support for mounting the planetary transverse support mechanism is arranged in the receiving cavity.
Preferably, the top of the shell is provided with a charging opening and a charging safety door for covering the charging opening; the top of the shell is also provided with an operation screen, an emergency stop button and a starting switch, an electric control system is arranged in the shell, and the operation screen, the emergency stop button, the starting switch, the revolution motor and the rotation motor are all electrically connected with the electric control system.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
1. the invention carries out rotation speed ratio adjustment by a double-motor driven planetary gear structure, and when the invention works, the self-rotating motor inputs power from the gear ring structure, and the power is transmitted to the rotating cup through the bevel gear integrated planet carrier after the planetary gear is engaged and transmitted. The revolution motor inputs power from the central gear, and the power is transmitted to the rotating cup through the bevel gear integrated planet carrier after the power is transmitted by the planetary gear in a meshing way. The bevel gear integrated planet carrier and the planet gear receive power input by the gear ring structure and the central gear, and the power is transmitted to the rotating cup after motion synthesis. By adopting the planetary gear structure, the gear ring structure is used as a power input end I, the central gear is used as a power input end II, and the bevel gear integrated planet carrier is used as a power output end to transmit power to the rotating cup, so that the large-range adjustment of a full-speed section of revolution-rotation speed ratio can be realized.
2. The invention can realize the regulation of the rotation speed ratio by regulating the rotation speed of the two motors, the output direction of the two motors is always the same as the torque output direction in the whole speed regulation process, the motors always keep positive output, and the revolution motor or the rotation motor can not stall, drag and alarm, thereby ensuring the stability of the system.
3. The invention can realize a high-revolution low-rotation running mode with revolution-rotation speed ratio of 0-0.5 and a low-revolution high-rotation running mode with revolution-rotation speed ratio of 1.5-2, the two modes are respectively suitable for special material stirring requirements, and the equipment can be suitable for special material industries. The invention can realize the adjustment of the rotation speed ratio range from 0, expand the adjustment range of the revolution speed ratio and have different applicable revolution and rotation speed ratios aiming at materials with different viscosities, thereby having wider applicable material range.
4. The invention can realize the rotating speed mode that the rotating speed of the revolving cup rotates at a constant speed and the revolution rotating speed is continuously increased or reduced, and the stirring mode can not be realized by the original transverse support structure with adjustable speed ratio. Aiming at material deaeration, a proper revolving cup rotating speed is selected, the rotating speed is determined on the principle that the material is not centrifugally layered and the temperature is not greatly increased, and under the condition of keeping the revolving cup rotating speed unchanged, the revolution rotating speed can be increased so as to increase the centrifugal acceleration, thereby being more beneficial to the centrifugal deaeration of the material.
5. The revolution motor and the rotation motor of the invention drive the rotation of the rotating cup through motion synthesis, the speed of the temperature rise of the material and the rotation speed of the rotating cup are in direct proportion in the process of mixing and stirring, and the invention can realize lower rotating speed of the rotating cup under the same revolution rotating speed, thereby more effectively controlling the temperature rise of the material.
Drawings
Fig. 1 is a schematic structural view of a planetary transverse support mechanism provided in embodiment 1 of the present invention;
FIG. 2 is a schematic structural view of a mixer according to example 1 of the present invention;
fig. 3 is a schematic structural view of a planetary transverse support mechanism provided in embodiment 2 of the present invention;
FIG. 4 is a schematic structural view of a cross support provided in the prior art;
the main reference symbols in the drawings are as follows:
in the attached drawing, 1-transverse support, 2-revolving cup, 3-revolving cup shaft, 4-transmission bevel gear, 5-revolution shaft, 6-central gear, 7-gear ring structure, 8-planetary gear, 9-bevel gear integrated planet carrier, 10-revolution motor, 11-revolution belt, 12-rotation motor, 13-transmission spur gear, 14-output shaft of rotation motor, 15-shell, 16-bracket, 17-bracket, 18-support plate, 19-charging safety door, 20-operation screen, 21-emergency stop button, 22-start switch, 23-truckle, 24-rotation central gear, 25-transition spur gear, 26-transition bevel gear, 27-revolving cup lower bevel gear, 28-revolution driving wheel, 29-autorotation driving wheel, 30-autorotation belt and 31-transmission shaft.
The following detailed description will further illustrate the invention in conjunction with the above-described figures.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The drawings are only for purposes of illustration and are not intended to be limiting, certain elements of the drawings may be omitted, enlarged or reduced to better illustrate the embodiments of the present invention, and do not represent the size of the actual product, and it is understood that some well-known structures, elements and descriptions thereof in the drawings may be omitted for persons skilled in the art.
In the description of the present invention, it should also be noted that, unless explicitly stated or limited otherwise, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Example 1
As shown in fig. 1, a planetary type traverse support mechanism capable of adjusting revolution-rotation speed ratio includes a traverse support 1, a rotor 2, a sun gear 6, a ring gear structure 7, a bevel-tooth integrated planet carrier 9, a planetary gear 8, a revolution motor 10 and a rotation motor 12.
A revolution shaft 5 is fixedly inserted on the transverse support 1, a central gear 6 is fixedly sleeved outside the revolution shaft 5, and the revolution shaft 5 is connected with an output shaft of a revolution motor 10 and driven to rotate by the revolution motor 10. The central gear 6 and the transverse support 1 are both fixedly connected with the revolution shaft 5 and rotate together with the revolution shaft 5.
Wherein, the output shaft of revolution motor 10 is connected with revolution shaft 5 through the transmission of revolution drive assembly, and revolution drive assembly is shaft coupling, bevel gear subassembly, belt subassembly or straight gear subassembly. In this embodiment, the revolution driving component is a belt component, the revolution motor 10 performs belt transmission through a revolution belt pulley sleeved on the output shaft, a revolution belt pulley sleeved on the revolution shaft 5, and revolution belts 11 on the two revolution belt pulleys, and finally drives the central gear 6 and the transverse support 1 to rotate together. The mode of driving the central gear 6 and the transverse support 1 by the revolution motor 10 is not limited to the belt connection transmission, and the transmission modes of the direct connection, the straight gear, the bevel gear and the like which achieve the same effect all belong to the similar structure.
The gear ring structure 7 is coaxially and movably sleeved on the outer side of the central gear 6, the gear ring structure 7 is connected with an output shaft 14 of a rotation motor through a rotation driving assembly, and the gear ring structure 7 is driven to rotate by the rotation motor 12. Wherein, the rotation driving component is a bevel gear component, a belt component or a straight gear component. In this embodiment, the rotation driving assembly is a spur gear assembly, and includes a transmission spur gear 13, the transmission spur gear 13 is sleeved on an output shaft 14 of the rotation motor, and is engaged with an outer side tooth-shaped structure of the gear ring structure 7. The rotation motor 12 is meshed with the tooth-shaped structure on the outer side of the gear ring structure 7 through a transmission straight gear 13 sleeved on the output shaft, and finally drives the gear ring structure 7 to rotate. The mode of the rotation motor 12 driving the gear ring structure 7 is not limited to straight gear connection, and the transmission modes of belts, bevel gears and the like achieving the same effect all belong to similar structures.
In this embodiment, the gear ring structure 7 is provided with tooth-shaped structures on both the inner side and the outer side. The inside meshing of ring gear structure 7 is connected with planetary gear 8 to through planetary gear 8 meshing connects sun gear 6, and planetary gear 8 rotates and installs on integrative planet carrier 9 of awl tooth, specifically, and planetary gear 8's axis of rotation is installed on integrative planet carrier 9 of awl tooth. The number of the planet gears 8 can be 1 or more, when a plurality of the planet gears 8 are arranged, the structure is more stable, and all the planet gears 8 are arranged on the same bevel gear integrated planet carrier 9 at intervals around the circumferential direction of the central gear 6. In this embodiment, the number of the planetary gears 8 is four, which provides better stability. The bevel gear integrated planet carrier 9 is in transmission connection with the sun gear 6 and the gear ring structure 7 through the planet gear 8. The coaxial movable sleeve of integrative planet carrier 9 of awl tooth is established in the public rotating shaft 5 outside to there is the clearance between central gear 6, the ring gear structure 7, specifically, integrative planet carrier 9 of awl tooth establishes in the public rotating shaft 5 outside through the bearing activity cover, and the structure is more firm. The bevel gear integrated planet carrier 9 is coaxial with the revolution shaft 5 and can rotate relative to the cross support 1 independently.
The integrative planet carrier of awl tooth 9 connects the rotor axle 3 through the transmission of rotor drive assembly, and rotor axle 3 one end is rotated and is worn to establish and connect rotor 2 behind the cross bearer 1. Wherein, the rotor driving component is a bevel gear component, a belt component or a straight gear component. In this embodiment, the rotor driving assembly is a bevel gear assembly, and includes a transmission bevel gear 4 fixedly sleeved at one end of the rotor shaft 3, and the outer side of the bevel-tooth integrated planet carrier 9 is provided with a bevel-tooth structure and is engaged with the transmission bevel gear 4 through the bevel-tooth structure. The mode of driving the rotor shaft 3 by the rotor driving component is not limited to straight gear connection, and the transmission modes of the belt, the bevel gear and the like which achieve the same effect all belong to the same structure.
Wherein, the revolving cup 2 and the gear ring structure 7 are respectively arranged at two opposite sides of the transverse support 1, the revolving cup shaft 3 can be arranged vertically or obliquely, and one end of the revolving cup 2 connected with the revolving cup is closer to the axis of the revolution shaft 5 than the other end when the revolving cup is arranged obliquely. The number of the rotating cups on the cross support 1 is not limited, but in the specific implementation, two rotating cups 2 are preferred, and when the number of the rotating cups is larger than 1, all the rotating cups 2 uniformly surround the circumferential direction of the revolution shaft 5. This embodiment is provided with two revolving cups 2, and two revolving cups 2 bilateral symmetry set up, have better stability during the rotation. The bevel gear integrated planet carrier 9 transmits power to the rotor 2 through the transmission bevel gear 4.
In the invention, a transverse support 1 and a central gear 6 are arranged on a revolution shaft 5 and are driven to rotate by a revolution motor 10. The revolving cup 2 and the transmission bevel gear 4 are coaxially arranged, the bevel gear integrated planet carrier 9 drives the revolving cup 2 to rotate through the transmission bevel gear 4, and the gear ring structure 7 is driven to rotate by the rotation motor 12. When the revolution motor 10 rotates, the central gear 6 and the cross support 1 are driven to rotate, when the rotation motor 12 rotates, the gear ring structure 7 is driven to rotate, the central gear 6 and the gear ring structure 7 drive the bevel gear integrated planet carrier 9 to rotate through the planet gear 8, and the bevel gear integrated planet carrier 9 drives the transmission bevel gear 4 and the revolving cup 2 to rotate, namely, the revolution motor 10 and the rotation motor 12 are combined through motion to drive the revolving cup 2 to rotate. The two power input by the central gear 6 and the gear ring structure 7 are transmitted to the rotor 2 through the meshing of the planet gear 8 and the bevel gear integrated planet carrier 9.
Through the arrangement, when the invention works, the rotation motor 12 inputs power from the gear ring structure 7, and the power is transmitted to the rotating cup 2 through the bevel gear integrated planet carrier 9 after being meshed and transmitted by the planet gear 8. The revolution motor 10 inputs power from the central gear 6, and transmits the power to the rotor 2 through the bevel gear integrated planet carrier 9 after meshing transmission of the planetary gear 8. The bevel gear integrated planet carrier 9 and the planet gear 8 receive power input by the gear ring structure 7 and the central gear 6, and transmit the power to the rotating cup 2 after motion synthesis.
By adopting the planetary gear structure, the invention uses the gear ring structure 7 as a power input end I, the central gear 6 as a power input end II and the bevel gear integrated planet carrier 9 as a power output end to transmit power to the revolving cup 2, thereby realizing the large-range adjustment of the full speed section of the revolution-rotation speed ratio.
The specific working principle is as follows: the revolution speed is equal to the speed of the central gear 6, and the revolving cup speed is equal to the speed of the transmission bevel gear 4. The rotating speed of the sun gear 6 is n1, the torque is T1, and the number of teeth is Z1; the rotating speed of the gear ring structure 7 is n2, the torque is T2, and the number of teeth is Z2; the rotating speed of the bevel gear integrated planet carrier 9 is n3, the torque is T3, and the number of teeth is Z3; the relative speed of the transmission bevel gear 4 is n4, the torque is T4, and the number of teeth is Z4; each rotational speed satisfies the relationship of the formula n4/n1 ═ k ═ α (n2/n1-1)/(1+ α), each torque satisfies the relationship of the formula T4 ═ - (1+ α) T1/k ═ - (1+ α) T2/(k α), the coefficient α ═ Z2/Z1, and the coefficient k ═ Z3/Z4.
The invention can determine the speed ratio coefficient alpha is 2, k is 2 according to the structure, when n2/n1 is 1-2.5, the revolution and rotation motors rotate in the same direction with a certain speed ratio, and the torque directions of T1 and T2 are always the same according to the torque relational expression. That is, the revolution motor 10 and the rotation motor 12 maintain the positive output. At this time, n4/n1 is 0 to-2, namely, revolution and the revolving cup 2 reversely rotate at the speed ratio, and the system can keep stable operation. Therefore, the revolution and the rotation speed ratio (n4/n1) of the rotor 2 can realize the speed ratio adjustment of 0-2, namely, the speed ratio can be adjusted from 0. The invention can realize the large-range adjustment of the full speed section of revolution-rotation speed ratio by controlling the rotation speed of the rotation motor 12 and the rotation speed of the revolution motor 10.
The invention can realize the regulation of the rotation speed ratio by regulating the rotation speed of the two motors, the output direction of the two motors is always the same as the torque output direction in the whole speed regulation process, the motors always keep positive output, the revolution motor 10 or the rotation motor 12 can not stall, drag and alarm, and the stability of the system is ensured.
The invention can realize a high-revolution low-rotation running mode with revolution-rotation speed ratio of 0-0.5 and a low-revolution high-rotation running mode with revolution-rotation speed ratio of 1.5-2, the two modes are respectively suitable for special material stirring requirements, and the equipment can be suitable for special material industries. The invention can realize the adjustment of the rotation speed ratio range from 0, expand the adjustment range of the revolution speed ratio and have different applicable revolution and rotation speed ratios aiming at materials with different viscosities, thereby having wider applicable material range.
As shown in FIG. 2, the present invention also provides a blender comprising a housing 15 and the planetary cross mount mechanism of FIG. 1.
The housing 15 is hollow to form a receiving chamber, and a holder 16 for mounting a planetary cross mount mechanism is provided in the receiving chamber. Specifically, the support 16 comprises a support body 17 and a support plate 18 arranged at the top of the support body 17, the support plate 18 is horizontally arranged, the revolution shaft 5 of the planetary transverse support mechanism is rotatably arranged on the support plate 18, the revolution motor 10 and the rotation motor 12 are both fixedly arranged on the support body 17 and are positioned below the support plate 18, and the output shaft 14 of the rotation motor 12 movably penetrates through the support plate 18 and is connected with the transmission spur gear 13.
In addition, a charging port is opened at the top of the housing 15, and a charging safety door 19 for covering the charging port is provided to facilitate charging. The top of the casing 15 is further provided with an operation screen 20, an emergency stop button 21 and a start switch 22, an electric control system is arranged in the casing 15, and the operation screen 20, the emergency stop button 21, the start switch 22, the revolution motor 10 and the rotation motor 12 are all electrically connected with the electric control system. When the starting switch 22 is pressed, the transverse support 1 operates according to the set rotating speed, and when the emergency stop button 21 is pressed, the whole machine stops operating. The revolution speed and revolution and rotation speed ratio of the transverse support 1 can be set through the operation screen 20 and the electric control system, and after the starting switch 22 is pressed, the electric control system drives the revolution motor 10, the rotation motor 12 and the transverse support 1 to rotate according to set parameters. The invention can also set different revolution and rotation speed ratios in a working period in a segmented mode through a multi-segment control mode, and can realize continuous switching of the working rotating speeds of several segments with different speed ratios. Four corner positions of the bottom of the shell 15 are provided with casters 23 with braking function, and the casters 23 play a role in supporting and moving.
The invention can realize the rotating speed mode that the rotating speed of the rotating cup 2 rotates at a constant speed and the revolution rotating speed is continuously increased or reduced, and the stirring mode can not be realized by the original transverse support structure with adjustable speed ratio. And aiming at material deaeration, selecting proper rotating speed of the rotor 2, wherein the rotating speed is determined on the principle that the material is not centrifugally layered and the temperature is not greatly increased, and under the condition of keeping the rotating speed of the rotor 2 unchanged, the revolution rotating speed can be increased so as to increase the centrifugal acceleration, thereby being more beneficial to the centrifugal deaeration of the material.
The revolution motor 10 and the rotation motor 12 of the invention drive the rotation of the revolving cup 2 through the movement synthesis, in the mixing and stirring process, the speed of the temperature rise of the material is in direct proportion to the rotation speed of the revolving cup 2, and under the same revolution speed, the invention can realize lower revolving speed of the revolving cup 2, thereby more effectively controlling the temperature rise of the material.
Example 2
In this embodiment, the rotation driving assembly of the planetary transverse support mechanism includes a spur gear 13, a transmission shaft 31, two rotation pulleys, and a rotation belt 30. Two rotation belt wheels are respectively arranged at one end of the transmission shaft 31 and the output shaft of the rotation motor 12, the rotation belt 30 is arranged on the two rotation belt wheels, and the transmission spur gear 13 is arranged at one end of the transmission shaft 31 far away from the rotation belt wheels and is meshed and connected with the gear ring structure 7.
The gear ring structure 7 comprises an upper gear ring and a lower gear ring which are connected up and down, the upper gear ring and the lower gear ring are coaxially and integrally arranged, both the inner side of the upper gear ring and the outer side of the lower gear ring are provided with tooth-shaped structures, the tooth-shaped structure on the inner side of the upper gear ring is meshed with the planetary gear 8, and the tooth-shaped structure on the outer side of the lower gear ring is meshed with the transmission straight gear 13. In operation, the rotation motor 12 drives the transmission shaft 31 to rotate through the rotation belt 30, and the transmission shaft 31 drives the gear ring structure 7 to rotate through the transmission spur gear 13, so as to input power to the gear ring structure 7.
The above description is intended to describe in detail the preferred embodiments of the present invention, but the embodiments are not intended to limit the scope of the claims of the present invention, and all equivalent changes and modifications made within the technical spirit of the present invention should fall within the scope of the claims of the present invention.
Claims (10)
1. The utility model provides a planetary transverse support mechanism of adjustable revolution and rotation velocity ratio which characterized in that: the device comprises a transverse support, a rotating cup, a central gear, a gear ring structure, a bevel gear integrated planet carrier, a planetary gear, a revolution motor and an autorotation motor;
a revolution shaft is fixedly inserted on the transverse support, a central gear is fixedly sleeved outside the revolution shaft, and the revolution shaft is connected with an output shaft of the revolution motor and driven to rotate by the revolution motor; the gear ring structure is coaxially and movably sleeved on the outer side of the central gear and is connected with an output shaft of the self-rotation motor through a self-rotation driving assembly, and the gear ring structure is driven to rotate by the self-rotation motor; the inner side of the gear ring structure is connected with a planetary gear in a meshing manner, and is connected with a central gear through the planetary gear in a meshing manner, and the planetary gear is rotatably arranged on a bevel-tooth integrated planet carrier; the coaxial movable sleeve of integrative planet carrier of awl tooth is established in the revolution axis outside, and with there is the clearance between sun gear, the ring gear structure, integrative planet carrier of awl tooth passes through the transmission of rotor drive assembly and connects the rotor shaft, rotor shaft one end is rotated and is worn to establish the connection behind the cross bearing the rotor.
2. A planetary cross bearing mechanism with adjustable revolution-to-rotation speed ratio as claimed in claim 1, wherein: the rotor driving component is a bevel gear component, a belt component or a straight gear component.
3. A planetary cross bearing mechanism with adjustable revolution-to-rotation speed ratio as claimed in claim 1, wherein: the autorotation driving component is a bevel gear component, a belt component or a straight gear component.
4. A planetary cross bearing mechanism with adjustable revolution-to-rotation speed ratio as claimed in claim 1, wherein: the output shaft of revolution motor through revolution drive assembly with revolution shaft transmission is connected, revolution drive assembly is shaft coupling, bevel gear subassembly, belt subassembly or straight gear subassembly.
5. A planetary cross bearing mechanism with adjustable revolution-to-rotation speed ratio as claimed in claim 1, wherein: the rotating cup and the gear ring structure are respectively arranged on two opposite sides of the transverse support.
6. A planetary cross bearing mechanism with adjustable revolution-to-rotation speed ratio as claimed in claim 1, wherein: the planetary gears are at least two, and all the planetary gears are arranged on the same bevel gear integrated planet carrier and surround the periphery of the central gear at intervals.
7. A planetary cross bearing mechanism with adjustable revolution-to-rotation speed ratio as claimed in claim 1, wherein: the revolving cup shaft is obliquely arranged, and one end of the revolving cup shaft connected with the revolving cup is closer to the axis of the revolution shaft than the other end of the revolving cup shaft.
8. A mixer, its characterized in that: comprising a planetary cross bearing mechanism according to any of claims 1-8.
9. A mixer according to claim 8, wherein: still include the shell, the inside cavity of shell constitutes accomodates the chamber, it is provided with in the chamber to accomodate and is used for installing planetary horizontal supporting mechanism's support.
10. A mixer according to claim 9, wherein: the top of the shell is provided with a charging hole and a charging safety door for covering the charging hole; the top of the shell is also provided with an operation screen, an emergency stop button and a starting switch, an electric control system is arranged in the shell, and the operation screen, the emergency stop button, the starting switch, the revolution motor and the rotation motor are all electrically connected with the electric control system.
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Cited By (4)
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CN115282830A (en) * | 2022-07-19 | 2022-11-04 | 深圳市麦力西科技有限公司 | Almor planetary homogenizer device and control method |
CN115350631A (en) * | 2022-08-19 | 2022-11-18 | 福州海王金象中药制药有限公司 | Micro-mixing equipment |
CN115814653A (en) * | 2022-10-10 | 2023-03-21 | 东莞市勤邦电子科技有限公司 | Wave box type revolution and rotation movement mechanism |
CN117920009A (en) * | 2024-03-25 | 2024-04-26 | 泉州高品医学检验实验室有限责任公司 | Vortex mixer for experiments |
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CN115282830A (en) * | 2022-07-19 | 2022-11-04 | 深圳市麦力西科技有限公司 | Almor planetary homogenizer device and control method |
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CN117920009A (en) * | 2024-03-25 | 2024-04-26 | 泉州高品医学检验实验室有限责任公司 | Vortex mixer for experiments |
CN117920009B (en) * | 2024-03-25 | 2024-06-14 | 泉州高品医学检验实验室有限责任公司 | Vortex mixer for experiments |
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