CN100561618C - The method of high speed winding tinsel and device thereof on heart yearn - Google Patents
The method of high speed winding tinsel and device thereof on heart yearn Download PDFInfo
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- CN100561618C CN100561618C CNB200610100930XA CN200610100930A CN100561618C CN 100561618 C CN100561618 C CN 100561618C CN B200610100930X A CNB200610100930X A CN B200610100930XA CN 200610100930 A CN200610100930 A CN 200610100930A CN 100561618 C CN100561618 C CN 100561618C
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- heart yearn
- tinsel
- rotating shaft
- wire spool
- parabola
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Abstract
The present invention is directed to existing tinsel and cause the low excessively problem of production efficiency because of coiling speed is too low, thereby provide a kind of centrifugal force that utilizes to carry out method and device that the tinsel unwrapping wire can high speed winding tinsel, it comprises rotating shaft (11), heart yearn (8) passes rotating shaft (11), wire guiding nipple (12) is installed on the identical end of the leading-out terminal with heart yearn (8) of rotating shaft (12), outer wire spool (6) is fixed on rotating shaft (12) and goes up and rotate synchronously with it, parabola tube (10) cover is contained in the outside of outer wire spool (6), keep off coil (9) at parabola tube (10) near being equipped with on the end of wire guiding nipple (12), heart yearn (8) passes retaining coil (9), and the unwrapping wire end of tinsel (7) tangential direction last from outer wire spool (6) and rotating shaft (11) direction of rotation is drawn and is fixed on the heart yearn (8) that is arranged in retaining coil (9).Have method, the reliable easily row of device, 30000 rev/mins of scooters are changeed in the rotating shaft during coiling, can enhance productivity more than ten times.
Description
Technical field
When the present invention relates to a kind of making electric elements on heart yearn the method and the equipment thereof of coiling damping wire (silk), ignition lead astragal (silk), resistive conductor tinsels such as (silks), specifically a kind of on heart yearn the method and the device thereof of high speed winding tinsel.
Background technology
At present, in the manufacture process of producing products such as damping wire, ignition coil, resistive conductor, relatively a link of bottleneck uniform coiling tinsel on a heart yearn (is generally the alloy silk thread, down together), because of the tinsel diameter thin (usually about 0.04～0.2mm), when coiling, easily break or the pitch inequality.So traditional winding method (as shown in Figure 1), coiling speed is limited in about 2000 rev/mins, and production efficiency is too low.
Summary of the invention
The objective of the invention is to cause the low excessively problem of production efficiency because of coiling speed is too low, thereby provide a kind of centrifugal force that utilizes to carry out method and device that the tinsel unwrapping wire can high speed winding tinsel at existing tinsel.
Technical scheme of the present invention is:
One, a kind of on heart yearn the method for high speed winding tinsel, it is characterized in that it may further comprise the steps:
A, heart yearn is passed rotating shaft, and on a rotating shaft end identical, wire guiding nipple is installed with the heart yearn direction of advance;
B, the outer wire spool and the rotating shaft that will be wound with tinsel are fixedly linked, and tinsel are led to along the tangential direction with the rotating shaft direction of rotation on the heart yearn at wire guiding nipple place and fixing;
C, outside the outside mask of wire spool adorn one prevent tinsel under centrifugal action away from outside the parabola tube of wire spool, make tinsel in the parabola tube, install a retaining coil that prevents throwing tinsel outside simultaneously additional in the wire guiding nipple position;
D, a notch guide wheel that prevents the heart yearn shake is installed at the end place that heart yearn enters axle axle;
E, make rotating shaft drive outer wire spool to rotate synchronously, make the speed motion of heart yearn simultaneously to set with 3000～30000 rev/mins speed, tinsel under action of centrifugal force automatically unwrapping wire also be wound on the heart yearn twist.
The pitch of the helix that tinsel forms on heart yearn is regulated by the pace of heart yearn.
The elasticity of the coiling of quality adjustment tinsel on heart yearn of the rotating speed by regulating rotating shaft, the size of parabola tube diameter and tinsel unit length.
Described outer wire spool is linked to each other by two semi-circular portions and forms.
Two, a kind of on heart yearn the device of high speed winding tinsel, it is characterized in that it comprises rotating shaft 11, outer wire spool 6, wire guiding nipple 12, retaining coil 9, parabola tube 10, heart yearn 8 passes rotating shaft 11, what wire guiding nipple 12 was installed in rotating shaft 11 passes on the identical end of the leading-out terminal of rotating shaft with heart yearn 8, outer wire spool 6 is fixed in the rotating shaft 11 and rotates synchronously with it, parabola tube 10 covers are contained in the outside of outer wire spool 6, keep off coil 9 at parabola tube 10 near being equipped with on the end of wire guiding nipple 12, heart yearn 8 passes retaining coil 9, and the unwrapping wire end of tinsel 7 is drawn and is fixed on the heart yearn 8 that is arranged in retaining coil 9 with the tangential direction of rotating shaft 11 direction of rotation from outer wire spool 6.
Described outer wire spool 6 is linked to each other by two semi-circular portions and forms.
An end place that enters rotating shaft 11 at heart yearn 8 is equipped with notch guide wheel 14, and described notch guide wheel 14 is provided with the semicircular arc groove 15 that matches with heart yearn 8.
The present invention has the following advantages:
Method and apparatus of the present invention is abandoned traditional wound form method for winding fully, with brand-new design idea, utilizes the method for centrifugal (also cry throw around formula) of the centrifugal force of high speed rotating, and the wire silk is in the free state that no guide wheel retrains in winding process.Therefore can carry out coiling processing at high rotating speed (more than 20000 rev/mins), both guarantee that coiling pitch evenly, can not break, can not make production efficiency become 10 times raising again.Convenient and simple reliable, the manufacturing of device, installation, debugging are very convenient.
Description of drawings
Fig. 1 is traditional wound form winding method schematic diagram.
Fig. 2 is a structural representation of the present invention.
Fig. 3 is the decomposition texture schematic diagram of outer wire spool of the present invention.
Fig. 4 is the structural representation of the notch guide wheel used of guiding heart yearn of the present invention.
Among the figure: the 1st, outer coiling (silk) dish in the background technology, the 3rd, the guide wheel in the background technology, the 6th, outer wire spool, the 7th, tinsel, the 8th, heart yearn, the 9th, retaining coil, the 10th, parabola tube, the 11st, rotating shaft, the 12nd, wire guiding nipple, the 13rd, trip bolt, the 14th, notch guide wheel, the 15th, the annular semicircle groove 15 on the notch guide wheel, arrow are the direction of motion of heart yearn
Embodiment
The present invention is further illustrated for following structure drawings and Examples.
Shown in Fig. 1～4.
A kind of on heart yearn the method for high speed winding tinsel, it may further comprise the steps:
A, heart yearn is passed rotating shaft, and aspect heart yearn advances, on the identical end wire guiding nipple is installed in rotating shaft;
B, the outer wire spool and the rotating shaft that will be wound with tinsel are fixedly linked, and tinsel are led to along the tangential direction with the rotating shaft direction of rotation on the heart yearn at wire guiding nipple place and fixing;
C, outside the outside mask of wire spool adorn one prevent tinsel under centrifugal action away from outside the parabola tube of wire spool, make tinsel in the parabola tube, install a retaining coil that prevents throwing tinsel outside simultaneously additional in the wire guiding nipple position;
D, open an end place that enters rotating shaft at core a notch guide wheel that prevents the heart yearn shake is installed;
E, make rotating shaft drive outer wire spool to rotate synchronously, make the speed motion of heart yearn simultaneously to set with 3000～30000 rev/mins speed, tinsel under action of centrifugal force automatically unwrapping wire also be wound on the heart yearn twist.
Details are as follows:
1, as Fig. 2,3, outer wire spool 6 is fastening with rotating shaft 11.There is not relative motion between the two at work, the synchronous high-speed rotation.Rotating speed is 3000 rev/mins-30000 rev/mins.Optimum range is 7000～20000 rev/mins.
2, tinsel 7 is dished out because of centrifugal force in high speed rotating.Be subjected to the constraint of parabola tube 10 to move forward to retaining coil 9 on wire guiding nipple 12 coiling heart yearns 8.
3, rotating shaft 11 direction of rotation are any, watch inwards from parabola tube 10 outer ends, and the rotatable coiling right-turn coil of dextrorotation is rotated counterclockwise formula coiling left coil.Tinsel 7 outside the tangent line on the wire spool 6 to draw direction opposite with rotating shaft 11 direction of rotation.
4, the pitch of coiling depends on the movement velocity of heart yearn 8.
5, the coiling elasticity of tinsel 7 on heart yearn 8 determined by the quality of the unit length of the size of the rotating speed of rotating shaft 11, parabola tube 10 diameters and tinsel 7.
6, because of heart yearn 8 reaches more than the myriametre, thus outer wire spool 6 is made two parts symmetrical, fastening with screw 13.Be convenient under the situation of not cutting off heart yearn 8, add tinsel 7.Should at first retaining coil 9 be moved apart parabola tube 10 along heart yearn when changing outer wire spool 6, unclamping screw 13 then makes outer wire spool 6 be separated into 2 half to take off from heart yearn 8, simultaneously that coiling in advance is good standby outer wire spool 6 moves to and makes it in the rotating shaft 11 can use with rotating shaft is fixing, meanwhile, should with before the outer wire spool 6 that separates move to after tinsel turns around the device place and two semicircles are wrapped on the heart yearn 8 again and with screw 13 two partial fixings are linked to each other, start tinsel and turn around device and turn around on the outer wire spool 6 tinsel standby.
7, in the inventive method, heart yearn 8 is before entering rotating shaft 11, and it carries out spacing, introducing motion by the notch guide wheel shown in the figure four 14 earlier in the end of incoming cables, as shown in Figure 4.Notch guide wheel 14 is provided with the annular semicircle groove 15 that matches with heart yearn 8.
The inventive method is utilized the centrifugal force of high speed rotating, makes tinsel break away from outer wire spool.Under no guide wheel 3 compulsory free states, be wound on the heart yearn 8 at a high speed.Parabola tube 10 plays constraint tinsel 7; The effect of retaining coil 9 is tinsel to be constrained to the wire guiding nipple place make it on heart yearn 8.
Realize concrete device of the object of the invention as shown in Figure 2, it comprises rotating shaft 11, outer wire spool 6, wire guiding nipple 12, retaining coil 9, parabola tube 10, heart yearn 8 passes rotating shaft 11, what wire guiding nipple 12 was installed in rotating shaft 11 passes on the identical end of the leading-out terminal of rotating shaft 11 with heart yearn 8, outer wire spool 6 is fixed in the rotating shaft 11 and rotates synchronously with it, parabola tube 10 covers are contained in the outside of outer wire spool 6, keep off coil 9 at parabola tube 10 near being equipped with on the end of wire guiding nipple 12, heart yearn 8 passes retaining coil 9, and the unwrapping wire end of tinsel 7 is drawn and is fixed on the heart yearn 8 that is arranged in retaining coil 9 with the tangential direction of rotating shaft 11 direction of rotation from outer wire spool 6.Its China and foreign countries' wire spool 6 is linked to each other by two semi-circular portions and forms.An end place that enters rotating shaft 11 at heart yearn 8 is equipped with notch guide wheel 14, and notch guide wheel 14 is provided with the annular semicircle groove 15 that matches with heart yearn 8.
It is same as the prior art as the driving of rotating shaft 11, the speed of heart yearn 8 and the relation of pitch etc. that present embodiment does not relate to part.
In brief, essence of the present invention is to abandon traditional guide wheel unwrapping wire mode and utilize centrifugal force to realize the automatic unwrapping wire of tinsel, so allly utilize centrifugal force to realize the method for unwrapping wire or install all being considered to invade patent right of the present invention during the coiling tinsel on heart yearn.
Claims (7)
1, a kind of on heart yearn the method for high speed winding tinsel, it is characterized in that it may further comprise the steps:
A, heart yearn is passed rotating shaft, and on a rotating shaft end identical, wire guiding nipple is installed with the heart yearn direction of advance;
B, the outer wire spool and the rotating shaft that will be wound with tinsel are fixedly linked, and tinsel are led to along the tangential direction with the rotating shaft direction of rotation on the heart yearn at wire guiding nipple place and fixing;
C, outside the outside mask of wire spool adorn one prevent tinsel under centrifugal action away from outside the parabola tube of wire spool, make tinsel in the parabola tube, install a retaining coil that prevents throwing tinsel outside simultaneously additional in the wire guiding nipple position;
D, a notch guide wheel that prevents the heart yearn shake is installed at the end place that heart yearn enters rotating shaft;
E, make rotating shaft drive outer wire spool to rotate synchronously, make the speed motion of heart yearn simultaneously to set with 3000～30000 rev/mins speed, tinsel under action of centrifugal force automatically unwrapping wire also be wound on the heart yearn twist.
2, according to claim 1 on heart yearn the method for high speed winding tinsel, it is characterized in that the pitch of the helix that tinsel forms is regulated by the pace of heart yearn on heart yearn.
3, according to claim 1 on heart yearn the method for high speed winding tinsel, it is characterized in that the elasticity of the coiling of quality adjustment tinsel on heart yearn of the size of rotating speed, parabola tube diameter by regulating rotating shaft and tinsel unit length.
4, according to claim 1 on heart yearn the method for high speed winding tinsel, it is characterized in that described outer wire spool is linked to each other by two semi-circular portions to form.
5, a kind of on heart yearn the device of high speed winding tinsel, it is characterized in that it comprises rotating shaft (11), outer wire spool (6), wire guiding nipple (12), retaining coil (9), parabola tube (10), heart yearn (8) passes rotating shaft (11), what wire guiding nipple (12) was installed in rotating shaft (11) passes on the identical end of the leading-out terminal of rotating shaft with heart yearn (8), outer wire spool (6) is fixed on rotating shaft (11) and goes up and rotate synchronously with it, parabola tube (10) cover is contained in the outside of outer wire spool (6), keep off coil (9) at parabola tube (10) near being equipped with on the end of wire guiding nipple (12), heart yearn (8) passes retaining coil (9), and the unwrapping wire end of tinsel (7) tangential direction last from outer wire spool (6) and rotating shaft (11) direction of rotation is drawn and is fixed on the heart yearn (8) that is arranged in retaining coil (9).
6, according to claim 5 on heart yearn the device of high speed winding tinsel, it is characterized in that described outer wire spool (6) is linked to each other by two semi-circular portions to form.
7, according to claim 5 on heart yearn the device of high speed winding tinsel, it is characterized in that an end place that enters rotating shaft (11) at heart yearn (8) is equipped with notch guide wheel (14), described notch guide wheel (14) is provided with the semicircular arc groove (15) that matches with heart yearn (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200610100930XA CN100561618C (en) | 2005-08-08 | 2006-07-28 | The method of high speed winding tinsel and device thereof on heart yearn |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200510041363.0 | 2005-08-08 | ||
| CN200510041363 | 2005-08-08 | ||
| CNB200610100930XA CN100561618C (en) | 2005-08-08 | 2006-07-28 | The method of high speed winding tinsel and device thereof on heart yearn |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1901111A CN1901111A (en) | 2007-01-24 |
| CN100561618C true CN100561618C (en) | 2009-11-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200610100930XA Expired - Fee Related CN100561618C (en) | 2005-08-08 | 2006-07-28 | The method of high speed winding tinsel and device thereof on heart yearn |
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| Country | Link |
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| CN (1) | CN100561618C (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103420218A (en) * | 2013-07-16 | 2013-12-04 | 衢州邦鼎键合线制造有限公司 | Winding method for bonding wires |
| CN103541125A (en) * | 2013-11-12 | 2014-01-29 | 侯如升 | Ribbon guiding device of ribbon loom |
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- 2006-07-28 CN CNB200610100930XA patent/CN100561618C/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN1901111A (en) | 2007-01-24 |
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Granted publication date: 20091118 Termination date: 20140728 |
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| EXPY | Termination of patent right or utility model |