CN100551280C - Tobacco raw material vacuum charging equipment - Google Patents
Tobacco raw material vacuum charging equipment Download PDFInfo
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- CN100551280C CN100551280C CNB2008100580389A CN200810058038A CN100551280C CN 100551280 C CN100551280 C CN 100551280C CN B2008100580389 A CNB2008100580389 A CN B2008100580389A CN 200810058038 A CN200810058038 A CN 200810058038A CN 100551280 C CN100551280 C CN 100551280C
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Abstract
The present invention is tobacco vacuum charging process and equipment thereof.Method is will to add in the feed roller through the tobacco material that warming and humidifying reaches the feeding process condition earlier, start vavuum pump, the air that will add in the feed roller is extracted out, form negative pressure, add simultaneously " feed liquid ", add mix behind the material, broken empty so that pipe tobacco and feed liquid balance are even, emit this finished product tobacco material then and deliver to next step cigarette and prop up and roll manufacturing procedure.Equipment mainly by reinforced drum apparatus, feeding device, vacuum system, vacuum pipe and up and down incidence regulating mechanism constitute.Method and apparatus of the present invention has improved the running orbit of tobacco in charging (feeding) equipment makes that to wait to add material fluffy, add atomizing tobacco " feed liquid " and replenish a certain amount of moisture by spray then, instantaneous broken sky after mixing after a while, the difference of the inside and outside saturated vapor pressure of tobacco promotes tobacco " feed liquid " mass transfer effect in pressure differential that tobacco material is inside and outside and the vacuum process, make the atomizing tobacco " feed liquid " on tobacco material surface infiltrate in the tobacco cell, improve feed liquid and immerse the interior ability of tobacco cell, the adequacy that uniformity that tobacco " feed liquid " distributes and feed liquid absorb reaches the purpose of improving the tobacco material suction quality.
Description
Technical field
The present invention relates to the tobacco production technical field, specifically the equipment of tobacco (as smoked sheet, stem, graininess stalk material etc.) vacuum charging.
Background technology
Tobacco charging is exactly that deployed tobacco " feed liquid " is sprayed at technical process on the tobacco material equably.Reinforced final purpose is to improve the sucking quality of cigarette, forms peculiar style, to satisfy smoker's requirement.
Typical tobacco charging technology and equipment, be with tobacco materials such as smoked sheet, stem, graininess stalk material through heating, to send into cylinder behind the humidification reinforced, in the roller type charging machine, give tobacco charging through atomizer, the cylindrical shell rotation is rolled and is played the effect of carrying tobacco and stirring tobacco, so that tobacco and tobacco " feed liquid " mix, tobacco material after reinforced is through sending into the processing of chopping equipment after the storage cabinet balance.This treatment process and equipment are extensively adopted by countries in the world.The nucleus equipment of this technology is drum-type Perfuming machine and perfuming device, and tobacco leaf " feed liquid " quantitatively is sprayed onto Ye Sishang according to the requirement of different formulations leaf silk, different tobacco-containing materials.At present, this technology is extensive use of at the countries in the world tobacco business.But along with tobacco use technical research and development deeply, to the uniformity of tobacco charging, adequacy, charging precision that " feed liquid " absorbs and reduce reinforced cost higher requirement has been arranged, remain development of new charging technology and equipment.
Summary of the invention
The objective of the invention is to overcome the deficiency of roller type charging equipment to tobacco charging, a kind of tobacco vacuum charging (feeding) equipment is provided, promote tobacco " feed liquid " thus mass transfer effect improves feed liquid immerses the adequacy that ability in the tobacco cell, uniformity that tobacco " feed liquid " distributes and feed liquid absorb, improve the tobacco material suction quality.
The object of the present invention is achieved like this: in tobacco charging equipment, utilize the negative pressure of vacuum principle to separate out intracellular air and part moisture and the running orbit of change tobacco in charging (feeding) equipment, feasible material to be added " fluffy "; Add the tobacco " feed liquid " of atomizing and replenish a certain amount of moisture by spray then, instantaneous broken sky after mixing after a while, the pressure differential that tobacco material is inside and outside and the evaporation of vacuum process, condensation dynamic process promote tobacco " feed liquid " mass transfer effect to make the atomizing tobacco " feed liquid " on tobacco material surface infiltrate in the tobacco cell, obtain tobacco " feed liquid " inside and outside the tobacco material and fully soak into, its concrete processing step is:
To arrive in the tobacco material adding tobacco charging cylinder of feeding process condition through warming and humidifying earlier, start vavuum pump, the air that will add in the feed roller is extracted out, form negative pressure, open simultaneously and be installed in the shower nozzle adding " feed liquid " that adds charging mechanism in the feed roller, add mix behind the material, broken empty (add feed roller is instantaneous gets back to atmospheric pressure state from vacuum state) so that pipe tobacco and feed liquid balance are even; Emitting this finished product tobacco material then delivers to next step cigarette and props up and roll manufacturing procedure.
The described range of negative pressure that vacuumizes is 10mmHg～140mmHg, and the pumpdown time scope is 0.5min～5min.
Described reinforced time range is 1min～10min, and described adding expects that incorporation time is 1min～20min.
The used equipment of above-mentioned tobacco vacuum charging process is: mainly be made of reinforced drum apparatus, feeding device, vacuum system and vacuum pipe etc., the feeding device of being made up of feed introduction and feed liquid carrier pipe and feed introduction support places and adds in the feed roller, reinforced drum apparatus is by adding feed roller and supporting arrangement constitutes, add connection supporting arrangement under the feed roller, vacuum system by vacuum pipe with add feed roller and be connected, vacuum system communicating valve and air valve are housed on this pipeline.
The supporting arrangement that adds below the feed roller is: incidence regulating mechanism, rotating disk, transposition roller, transposition track, position shifter driving device up and down; Being incidence regulating mechanism up and down below the reinforced roller tray, is rotating disk and transposition roller below again, and the transposition roller is on the transposition track, and position shifter driving device is below rotating disk.Wherein, up and down incidence regulating mechanism comprise brake 20, band brake wheel shaft coupling 21 and up and down tilt adjustment drive reductor 22, tilt adjustment drives reductor 22 and is connected the last angle of declination that adjusting adds feed roller by band brake wheel shaft coupling 21 with outer cylinder with brake 20 up and down.
Equipment of the present invention can be according to the different operating position of production scene, turnover material setting position conditioning equipment, comprise angle of declination (3 °～5 °), add feed roller inner member version, charging mechanism feed introduction number (〉=2) and in charging bucket location arrangements can adjust as required.Adding feed roller cleans conveniently.
Method and apparatus of the present invention has improved the running orbit of tobacco in charging (feeding) equipment makes that to wait to add material fluffy, add atomizing tobacco " feed liquid " and replenish a certain amount of moisture by spray then, instantaneous broken sky after mixing after a while, the difference of the inside and outside saturated vapor pressure of tobacco promotes tobacco " feed liquid " mass transfer effect in pressure differential that tobacco material is inside and outside and the vacuum process, make the atomizing tobacco " feed liquid " on tobacco material surface infiltrate in the tobacco cell, improve feed liquid and immerse the interior ability of tobacco cell, the adequacy that uniformity that tobacco " feed liquid " distributes and feed liquid absorb reaches the purpose of improving the tobacco material suction quality.
Description of drawings
Fig. 1 is a tobacco vacuum charging (feeding) equipment system schematic of the present invention;
Fig. 2 is cylinder operating position (charging) schematic diagram of tobacco vacuum charging (feeding) equipment of the present invention;
Fig. 3 is cylinder operating position (vacuum charging) schematic diagram of tobacco vacuum charging (feeding) equipment of the present invention;
Fig. 4 is cylinder operating position (discharging) schematic diagram of tobacco vacuum charging (feeding) equipment of the present invention;
Fig. 5 is the side view of incidence regulating mechanism up and down of tobacco vacuum charging (feeding) equipment of the present invention;
Fig. 6 is the front view of incidence regulating mechanism up and down of tobacco vacuum charging (feeding) equipment of the present invention;
Fig. 7 is a cylinder inner member version A front view of the present invention;
Fig. 8 is the A-A profile of Fig. 7 of the present invention;
Fig. 9 is the B-B profile of Fig. 8 of the present invention;
Figure 10 is a cylinder inner member version B front view of the present invention;
Figure 11 is the C-C profile of Figure 10 of the present invention.
Among the figure, tilt adjustment drove cylinder bottom end socket 29-connecting bolt in the interior dismantled and assembled flight 26-of the cylinder support support roller 25-harrow nail 27-waveform flight 28-of the interior drum driven reductor 24-of reductor 23-about the 1-vacuum 2-of system vacuum pipeline 3-vacuum system connectivity valve 4-air valve 5-drum cover 6-feed liquid carrier pipe and feed introduction support 7-feed introduction (two or more) 8-added the interior drum drive of feed roller 9-and the 10-of transmission seal mechanism rotating disk 11-transposition roller 12-transposition track 13-cylinder transposition axle 14-drive unit 15-rotary-drum vacuum communicating valve 16-feeding web and the interior roller tube 20-brake 21-band brake wheel of quantitative system 17-vacuum charging equipment 18-discharging conveyer belt 19-shaft coupling 22-.
The specific embodiment
Embodiment:
1, equipment constitutes: as shown in the figure, this equipment is mainly by adding feed roller 8, feeding device, vacuum system 1 (mainly comprising condenser, vavuum pump, vacuum pipe 2, vacuum system communicating valve 3, air valve 4), formation such as incidence regulating mechanism and input and output material conveying device up and down.The feeding device of being made up of feed introduction 7 and feed liquid carrier pipe and feed introduction support 6 places and adds in the feed roller 8, vacuum system 1 by vacuum pipe 2 with add feed roller 8 and be connected, vacuum system communicating valve 3 and air valve 4 are housed on this pipeline.Below adding feed roller 8, be connected with rotating disk 10, cylinder transposition axle 13, drive unit 14, transposition roller 11, transposition track 12; Drive unit 14 is made of motor and speed reducer.Being cylinder transposition driving shaft 13 below the rotating disk 10, is drive unit 14 below again, and the transposition roller is on the transposition track, and drive unit 14 is connected with rotating disk 10 by cylinder transposition axle 13 below rotating disk.Add feed roller 8 and be made of inside and outside cylindrical shell, outer cylinder transfixion mainly plays sealing and supporting role, and tobacco material is directly exposed in the vacuum in the interior cylinder.Add feed roller 8 and dispose the inner member (as shown in Figure 9) that to adjust tobacco running orbit in the reinforced cylinder, this inner member is made of dismantled and assembled flight 25 or waveform flight 27, harrow nail 26 and connecting bolt 29, can select Fig. 8 or any one shown in Figure 11 version according to concrete reinforced requirement.The pipeline and the vacuum pipe that apply feed liquid, steam are arranged on the reinforced drum cover 5; Feed introduction 7 connects head cartridge, feed introduction number 〉=2, and location arrangements can be adjusted as required in casing drum; The input and output material conveying device is divided into feeding web and quantitative system 16 and discharging conveyer belt 18 (existing equipment).Up and down incidence regulating mechanism (as Fig. 6) comprise brake 20, band brake wheel shaft coupling 21 and up and down tilt adjustment drive reductor 22, tilt adjustment drives reductor 22 and is connected the last angle of declination that adjusting adds feed roller by band brake wheel shaft coupling 21 with outer cylinder with brake 20 up and down.
2, processing step:
1), will reach the tobacco material (raw material sources: 2005 clouds, 87 Qujing X of feeding process condition through warming and humidifying earlier at feed station (as Fig. 2)
3F) add in the feed roller 8 by feeding web and quantitative system 16;
2) at reinforced station (as Fig. 3), sealing adds the drum cover 5 of feed roller 8, start vavuum pump, the air that will add in the feed roller 8 is extracted out, form negative pressure, vacuumize negative pressure and be 60.8mmHg (can in 10mmHg～140mmHg scope), pumpdown time is 5min (can in 0.5min～5min scope), it is reinforced that the feed introduction 7 of Kai Qiing is carried out " feed liquid " simultaneously, " feed liquid " is the sugar material (as the soft precious sugar material of red cloud) of certain brand leaf group, the reinforced time is 3.5min (can in 1min～5min scope), adds the material back and mixes 3min (can in 1min～15min scope), broken empty, so that tobacco material and feed liquid balance are even;
3) at unloading station (as Fig. 4), open drum cover 5, make the tobacco material after feeding in raw material fall into the discharging conveyer belt, clean then and add feed roller, the cigarette of the finished product tobacco material being delivered to next step by discharging conveyer belt 18 props up and rolls manufacturing procedure simultaneously, after the step, tobacco material changes the continuity flow process into by the discontinuity delivery technology since then.
Claims (6)
1, a kind of tobacco vacuum charging (feeding) equipment, it is characterized in that mainly constituting by reinforced drum apparatus, feeding device, vacuum system, vacuum pipe, the feeding device of being made up of feed introduction and feed liquid carrier pipe and feed introduction support places and adds in the feed roller, reinforced drum apparatus is by adding feed roller and supporting arrangement constitutes, add connection supporting arrangement under the feed roller, vacuum system by vacuum pipe with add feed roller and be connected, vacuum system communicating valve and air valve are housed on this pipeline.
2, the described tobacco vacuum charging (feeding) equipment of root a tree name claim 1, the supporting arrangement that it is characterized in that adding below the feed roller is: incidence regulating mechanism, rotating disk, transposition roller, transposition track, position shifter driving device up and down; Being incidence regulating mechanism up and down below the reinforced roller tray, is rotating disk and transposition roller below again, and the transposition roller is on the transposition track, and position shifter driving device is below rotating disk.
3, the described tobacco vacuum charging (feeding) equipment of root a tree name claim 1, it is characterized in that adding feed roller is made of inside and outside cylindrical shell, outer cylinder transfixion, be evenly distributed with the inner member that can adjust tobacco running orbit in the cylinder on the interior cylinder, this inner member is made of dismantled and assembled flight, harrow nail and connecting bolt.
4, the described tobacco vacuum charging (feeding) equipment of root a tree name claim 1 is characterized in that vacuum pipe, feed liquid carrier pipe and feed introduction support are connected on the drum cover.
5, the described tobacco vacuum charging (feeding) equipment of root a tree name claim 1 is characterized in that configuration is connected with the discharging conveyer belt for feeding device and feeding web and quantitative system.
6, the described tobacco vacuum charging (feeding) equipment of root a tree name claim 1, it is characterized in that incidence regulating mechanism comprises brake, band brake wheel shaft coupling and adds feed roller tilt adjustment driving reductor up and down up and down, tilt adjustment driving reductor is connected with outer cylinder with brake by band brake wheel shaft coupling up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2008100580389A CN100551280C (en) | 2008-01-17 | 2008-01-17 | Tobacco raw material vacuum charging equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2008100580389A CN100551280C (en) | 2008-01-17 | 2008-01-17 | Tobacco raw material vacuum charging equipment |
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| Publication Number | Publication Date |
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| CN101214085A CN101214085A (en) | 2008-07-09 |
| CN100551280C true CN100551280C (en) | 2009-10-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2008100580389A Active CN100551280C (en) | 2008-01-17 | 2008-01-17 | Tobacco raw material vacuum charging equipment |
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| CN101744355B (en) * | 2008-12-04 | 2012-12-05 | 安徽中烟工业公司 | Multifunctional cigarette process prescription test bed |
| CN101828759B (en) * | 2009-03-12 | 2012-07-04 | 中国科学院沈阳自动化研究所 | Drum type vacuum charging machine |
| CN101773280B (en) * | 2010-01-27 | 2013-05-08 | 云南烟草科学研究院 | Tobacco vacuum dampening and charging device |
| CN101785576B (en) * | 2010-01-28 | 2013-01-02 | 云南烟草科学研究院 | Feed liquid atomizing device of tobacco material vacuum charger |
| CN102599631A (en) * | 2012-03-21 | 2012-07-25 | 红云红河烟草(集团)有限责任公司 | Material feeding method improving adding uniformity of liquid |
| CN102726822A (en) * | 2012-07-12 | 2012-10-17 | 云南绅博源生物科技有限公司 | Feeding method and feeding device for tobacco raw materials |
| CN103070466A (en) * | 2013-01-23 | 2013-05-01 | 红云红河烟草(集团)有限责任公司 | Vacuum charging method |
| DE102014204024B3 (en) * | 2014-03-05 | 2015-03-19 | Hauni Maschinenbau Ag | Media feed device for a drying drum of the tobacco processing industry |
| CN103976463B (en) * | 2014-05-19 | 2015-09-30 | 湖北中烟工业有限责任公司 | A kind of drum charging machine |
| CN106490672B (en) * | 2016-11-10 | 2017-11-17 | 山东中烟工业有限责任公司 | A kind of vacuum drum perfuming device and its method |
| CN106723261B (en) * | 2017-01-25 | 2018-09-14 | 广西中烟工业有限责任公司 | A kind of the control technique and its system of leaf temperature moisture |
| JP7019799B2 (en) * | 2017-09-15 | 2022-02-15 | エ－ ブランソン、マイケル | How to make plant products infused with cannabis oil |
| US11950623B2 (en) | 2017-09-15 | 2024-04-09 | Big 5 Properties Inc. | Plant product infused with oil and method of infusion |
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| US5711320A (en) * | 1993-04-20 | 1998-01-27 | Comas-Costruzional Machine Speciali-S.P.A. | Process for flavoring shredded tobacco and apparatus for implementing the process |
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| CN101214085A (en) | 2008-07-09 |
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