The production method of heat insulating decorative board
Technical field
The present invention relates to a kind of building thermal insulation material, particularly a kind of body of wall production method of heat insulating decorative board.
Background technology
Because hard polyurethane foam hereinafter to be referred as hard polyurethane foam, has less coefficient of thermal conductivity and excellent water resistance, so be used to building trade gradually.As disclosing a kind of external heat insulating wall manufacture craft of cast-in-site polyurethane insulation coating real stone paint decoration surface among the Chinese patent literature publication number CN1944831A, it comprises basic unit's interfacial agents, the hard polyurethane foam insulation layer, scratch coat, floating coat, true stone-type paint surface layer, fluid sealant, it is characterized in that: A, one aspect of hard polyurethane foam insulation layer is connected with body of wall through basic unit's interfacial agents, another aspect is connected with floating coat through scratch coat, another aspect of floating coat is connected with true stone-type paint surface layer, at scratch coat, floating coat, the place, shrinkage joint of three layers of formation of true stone-type paint surface layer has fluid sealant to be tightly connected.In time wipe off B, true stone-type paint surface layer spraying back, and then spraying cover emulsion is wipeed, is sprayed true stone-type paint surface layer again off and realizes that surfacing is smooth, scratch coat is mixed with quartz sand, when construction spraying or blade coating, make quartz sand adhesive tape primary coat emulsion be pressed into polyurethane insulation coating strengthens bonding strength, the floating coat of constructing then, true stone-type paint surface layer, is realized integratedly firmly being connected with insulation layer by homogeneous material; On-the-spot with sliding template and two components of angle pattern plate cast or one-component polyurathamc insulation layer, insulation layer cast stripping forming after 15 minutes, no longer secondary is repaired insulation layer surface and line angle, and insulation layer thickness is in 15~150mm scope, and insulation layer surface is no longer carried out levelling with other heat insulating materials.This external heat insulating wall manufacture craft production process is various, and Production Time is long, and field operation is subject to surrounding environment influence for a long time.
Summary of the invention
Technical problem to be solved by this invention be to provide a kind of simple and reasonable, cost of manufacture is low, site operation is convenient, the production method of the heat insulating decorative board of decorative effect and good heat insulating, to overcome weak point of the prior art.
The technical scheme that the present invention solves the problems of the technologies described above employing is: a kind of heat insulating decorative board, its architectural feature is that heat insulating decorative board is two-layer, its one deck is the rigid polyurethane alveolar layer, another layer is layer of polyurethane or surface plate, this surface plate is metal sheet, inorganic plate or composite plate, the rigid polyurethane alveolar layer regulates the plug connector of length by pre-buried band inwardly or the stickup putty of blade coating pastes mutually with body of wall or floor, surface plate wherein can be processed processing in advance, such as spraying and decorating coating, stickup paster or making negative and positive line etc.
Described heat insulating decorative board is three layers, and the rigid polyurethane alveolar layer is provided with layer of polyurethane, and layer of polyurethane is provided with dope layer or decorative layer.
The production method of first kind of heat insulating decorative board provided by the invention, it is characterized in that on the template conveyer belt, being placed with continuously template, be crimped with the preceding conveying rolling wheel of adjustable joint rate of tension on the template and/or under the template, the preceding lasting template that promotes of rolling wheel of carrying moves to left on the template conveyer belt continuously, template conveyer belt top is provided with can regulate hello the plate adjusting conveyer belt of height up and down, feed plate and regulate the right-hand polyurethane shower nozzle that is provided with of conveyer belt, wherein, the vertical distance of feeding between plate adjusting conveyer belt and the template conveyer belt is 1~20mm; Be separated for the ease of layer of polyurethane after the moulding and template, be coated with release agent on the template in advance, perhaps be equipped with plastic sheeting on the template in advance, when the template on the template conveyer belt enters hello plate adjusting conveyer belt below, the polyurethane shower nozzle begins the polyurethane layered material is injected in by the template upper surface, feed plate and regulate the conveyer belt soffit, carry out the layer of polyurethane moulding in the space that the first imaginary vertical plane of the template left and right sides is surrounded, template that is attached together after the moulding and layer of polyurethane are regulated under the acting in conjunction of conveyer belt at template conveyer belt and hello plate, send from feeding plate adjusting conveyer belt below; Regulating conveyer belt for the ease of layer of polyurethane after the moulding and hello plate is separated, feed plate adjusting conveyer belt soffit and be coated with release agent in advance, perhaps be equipped with plastic sheeting in advance, when plastic sheeting is entered by the end that this conveyer belt is positioned at polyurethane shower nozzle place by first cylinder, and leave layer of polyurethane upper surface after the moulding from this conveyer belt other end, thereby expose layer of polyurethane, feed plate adjusting conveyer belt left and be provided with the hard polyurethane foam foaming thickness adjusted conveyer belt that is hung on template conveyer belt top, vertical distance between hard polyurethane foam foaming thickness adjusted conveyer belt and the template conveyer belt is 1~50mm, feed between plate adjusting conveyer belt and the hard polyurethane foam foaming thickness adjusted conveyer belt and be provided with the hard polyurethane foam shower nozzle, when the template on the template conveyer belt enters hard polyurethane foam foaming thickness adjusted conveyer belt below together with the layer of polyurethane that adheres on it, the hard polyurethane foam shower nozzle is injected in the hard polyurethane foam layered material by the layer of polyurethane upper surface, hard polyurethane foam foaming thickness adjusted conveyer belt soffit, carry out the hard polyurethane foam formable layer in the space that template is surrounded together with the second imaginary vertical plane of the layer of polyurethane left and right sides, this rigid polyurethane alveolar layer and firm the bonding together of layer of polyurethane, the template that is attached together after the moulding, layer of polyurethane and rigid polyurethane alveolar layer are sent from hard polyurethane foam foaming thickness adjusted conveyer belt below under the acting in conjunction of template conveyer belt and hard polyurethane foam foaming thickness adjusted conveyer belt; Be separated for the ease of rigid polyurethane alveolar layer after the moulding and hard polyurethane foam foaming thickness adjusted conveyer belt, hard polyurethane foam foaming thickness adjusted conveyer belt soffit is coated with release agent in advance, perhaps be equipped with plastic sheeting or tinfoil paper in advance, when it is plastic sheeting or tinfoil paper, plastic sheeting or tinfoil paper are entered by the end that this conveyer belt is positioned at hard polyurethane foam shower nozzle place by being arranged on the 3rd right-hand cylinder of hard polyurethane foam foaming thickness adjusted conveyer belt, and can whether be retained in rigid polyurethane alveolar layer upper surface after the moulding as required, template after the moulding, layer of polyurethane and rigid polyurethane alveolar layer are under the effect of template conveyer belt, and/or carry under the acting in conjunction of rolling wheel the back, continuation is carried left, be cut into individual by the template size specification at last, and become heat insulating decorative board after sloughing template, wherein, the back carries rolling wheel to be provided with in pairs up and down, and the power of carrying left is provided jointly.
The described first imaginary vertical plane is regulated conveyer belt and the same moved further of template conveyer belt with feeding plate, the second imaginary vertical plane and hard polyurethane foam foaming thickness adjusted conveyer belt and the same moved further of template conveyer belt.
When described plastic sheeting leaves the layer of polyurethane upper surface of feeding after plate is regulated the conveyer belt other end and left moulding, can reclaim or recycle by being arranged on the second tin roller of feeding the plate adjusting conveyer belt other end.
The production method of second kind of heat insulating decorative board provided by the invention, it is characterized in that on the template conveyer belt, being placed with continuously surface plate, be crimped with the preceding conveying rolling wheel of adjustable joint rate of tension on the surface plate and/or under the surface plate, the preceding lasting surface plate that promotes of rolling wheel of carrying moves to left on the template conveyer belt continuously, hard polyurethane foam foaming thickness adjusted conveyer belt is hung on template conveyer belt top, its vertical distance each other is 1~50mm, the right-hand hard polyurethane foam shower nozzle that is provided with of hard polyurethane foam foaming thickness adjusted conveyer belt, when the surface plate on the template conveyer belt enters hard polyurethane foam foaming thickness adjusted conveyer belt below, the hard polyurethane foam shower nozzle is injected in the hard polyurethane foam layered material by the surface plate upper surface, hard polyurethane foam foaming thickness adjusted conveyer belt soffit, carry out the hard polyurethane foam formable layer in the space that the 3rd imaginary vertical plane of the surface plate left and right sides is surrounded, this rigid polyurethane alveolar layer and firm the bonding together of surface plate, surface plate that is attached together after the moulding and rigid polyurethane alveolar layer are sent from hard polyurethane foam foaming thickness adjusted conveyer belt below under the acting in conjunction of template conveyer belt and hard polyurethane foam foaming thickness adjusted conveyer belt;
Be separated for the ease of rigid polyurethane alveolar layer after the moulding and hard polyurethane foam foaming thickness adjusted conveyer belt, hard polyurethane foam foaming thickness adjusted conveyer belt soffit is coated with release agent in advance, perhaps be equipped with plastic sheeting or tinfoil paper in advance, when it is plastic sheeting or tinfoil paper, plastic sheeting or tinfoil paper are entered by the end that this conveyer belt is positioned at hard polyurethane foam shower nozzle place by being arranged on the 3rd right-hand cylinder of hard polyurethane foam foaming thickness adjusted conveyer belt, and can whether be retained in rigid polyurethane alveolar layer upper surface after the moulding as required, surface plate after the moulding and rigid polyurethane alveolar layer are under the effect of template conveyer belt, and/or carry under the acting in conjunction of rolling wheel the back, continuation is carried left, be cut into individual by the surface plate dimensions at last, become heat insulating decorative board, wherein, the back carries rolling wheel to be provided with in pairs up and down, and the power of carrying left is provided jointly.
The described the 3rd imaginary vertical plane and hard polyurethane foam foaming thickness adjusted conveyer belt and the same moved further of template conveyer belt, the 3rd imaginary vertical plane is plastic film layers or tinfoil paper layer.
The present invention both can be arranged on the rigid polyurethane alveolar layer on the layer of polyurethane, also the rigid polyurethane alveolar layer can be arranged on the surface plate, and its scope of application is wider.
The present invention had both gone for outer body of wall, also went for interior body of wall, can also be applicable to ground, and its scope of application is wider.
Description of drawings
Fig. 1 is the first embodiment of the invention structural representation.
Fig. 2 is the second embodiment of the invention structural representation.
Fig. 3 is the third embodiment of the invention structural representation.
Fig. 4 is the present invention's first production method structural representation.
Fig. 5 is installed in structural representation on the body of wall for the present invention.
Fig. 6 is an A place structure for amplifying schematic diagram among Fig. 5.
Fig. 7 is the present invention's second production method structural representation.
The specific embodiment
Below in conjunction with drawings and Examples the present invention is further described.
Among the figure: 1 is the rigid polyurethane alveolar layer, and 2 is layer of polyurethane, and 3 is dope layer, and 4 is plug connector, 5 is connector, and 6 is weather-resistant glue, and 7 are nail, and 8 is surface plate, 10 is the template conveyer belt, and 11 is preceding conveying rolling wheel, and 12 is template, 13 is the polyurethane shower nozzle, and 14 for feeding plate adjusting conveyer belt, and 15 is the hard polyurethane foam shower nozzle, 16 are hard polyurethane foam foaming thickness adjusted conveyer belt, and 20 is first cylinder, and 21 is plastic sheeting, 22 is second tin roller, and 23 is the 3rd cylinder, and 24 is that rolling wheel is carried in the back.
Referring to Fig. 1-Fig. 3, this heat insulating decorative board has two kinds of primary structures, and a kind of is that heat insulating decorative board is two-layer, one deck is a rigid polyurethane alveolar layer 1, another layer is layer of polyurethane 2 or surface plate 8, and this surface plate is aluminium sheet, galvanized sheet and the iron plate of metal sheet class, the calcium silicate board with microporous of inorganic plate class and chlorine magnesium plate, or the Aluminiumplastic composite panel of composite plate class etc., another kind is that heat insulating decorative board is three layers, and rigid polyurethane alveolar layer 1 is provided with layer of polyurethane 2, and layer of polyurethane is provided with dope layer 3 or decorative layer.
First production method
Referring to Fig. 4, on template conveyer belt 10, be placed with template 12 continuously, this template conveyer belt can be belt conveyor, also can be the conveying rod that is provided with at interval, this template can adopt the PVC plate.The upper and lower preceding conveying rolling wheel 11 that can regulate rate of tension that is crimped with respectively of template, the preceding lasting template that promotes of rolling wheel of carrying moves to left on the template conveyer belt continuously, template conveyer belt top is provided with can regulate hello the plate adjusting conveyer belt 14 of height up and down, feed plate and regulate the right-hand polyurethane shower nozzle 13 that is provided with of conveyer belt, wherein, the vertical distance of feeding between plate adjusting conveyer belt and the template conveyer belt is 1~20mm; Be separated for the ease of layer of polyurethane after the moulding and template, be coated with release agent on the template in advance, perhaps be equipped with plastic sheeting on the template in advance.Wherein, the simple height that adopts plastic sheeting of layer of polyurethane finish ratio that adopts release agent to obtain.When the template on the template conveyer belt enters hello plate adjusting conveyer belt below, the polyurethane shower nozzle begins the polyurethane layered material is injected in by the template upper surface, feeds in the space that the first imaginary vertical plane that plate regulates conveyer belt soffit, the template left and right sides surrounded and carry out the layer of polyurethane moulding, template that is attached together after the moulding and layer of polyurethane 2 are regulated under the acting in conjunction of conveyer belt at template conveyer belt and hello plate, send from feeding plate adjusting conveyer belt below; Regulating conveyer belt for the ease of layer of polyurethane after the moulding and hello plate is separated, feed plate adjusting conveyer belt soffit and be coated with release agent in advance, perhaps be equipped with plastic sheeting 21 in advance, when plastic sheeting is entered by the end that this conveyer belt is positioned at polyurethane shower nozzle place by first cylinder 20, and leave layer of polyurethane upper surface after the moulding from this conveyer belt other end, thereby expose layer of polyurethane, feed plate adjusting conveyer belt left and be provided with the hard polyurethane foam foaming thickness adjusted conveyer belt 16 that is hung on template conveyer belt top, vertical distance between hard polyurethane foam foaming thickness adjusted conveyer belt and the template conveyer belt is 1~50mm, feed between plate adjusting conveyer belt and the hard polyurethane foam foaming thickness adjusted conveyer belt and be provided with hard polyurethane foam shower nozzle 15, when the template on the template conveyer belt enters hard polyurethane foam foaming thickness adjusted conveyer belt below together with the layer of polyurethane that adheres on it, the hard polyurethane foam shower nozzle is injected in the hard polyurethane foam layered material by the layer of polyurethane upper surface, hard polyurethane foam foaming thickness adjusted conveyer belt soffit, carry out 1 moulding of rigid polyurethane alveolar layer in the space that template is surrounded together with the second imaginary vertical plane of the layer of polyurethane left and right sides, this rigid polyurethane alveolar layer and firm the bonding together of layer of polyurethane, the template that is attached together after the moulding, layer of polyurethane and rigid polyurethane alveolar layer are sent from hard polyurethane foam foaming thickness adjusted conveyer belt below under the acting in conjunction of template conveyer belt and hard polyurethane foam foaming thickness adjusted conveyer belt; Be separated for the ease of rigid polyurethane alveolar layer after the moulding and hard polyurethane foam foaming thickness adjusted conveyer belt, hard polyurethane foam foaming thickness adjusted conveyer belt soffit is coated with release agent in advance, perhaps be equipped with plastic sheeting or tinfoil paper in advance, when it is plastic sheeting or tinfoil paper, plastic sheeting or tinfoil paper are entered by the end that this conveyer belt is positioned at hard polyurethane foam shower nozzle place by being arranged on the 3rd right-hand cylinder 23 of hard polyurethane foam foaming thickness adjusted conveyer belt, and can whether be retained in rigid polyurethane alveolar layer upper surface after the moulding as required, template after the moulding, layer of polyurethane and rigid polyurethane alveolar layer are under the effect of template conveyer belt, and/or carry under the acting in conjunction of rolling wheel 24 back, continuation is carried left, be cut into individual by the template size specification at last, and become heat insulating decorative board after sloughing template, wherein, the back carries rolling wheel to be provided with in pairs up and down, and the power of carrying left is provided jointly.The first imaginary vertical plane is regulated conveyer belt 14 and template conveyer belt 10 same moved further with feeding plate, the second imaginary vertical plane and hard polyurethane foam foaming thickness adjusted conveyer belt 16 and the same moved further of template conveyer belt.The imagination vertical plane is plastic film layers or tinfoil paper layer.When plastic sheeting 21 leaves layer of polyurethane 2 upper surfaces of feeding after plate is regulated conveyer belt 14 other ends and left moulding, can reclaim by being arranged on the second tin roller 22 of feeding plate adjusting conveyer belt 14 other ends, and recycling.
Second production method
Referring to Fig. 7, on template conveyer belt 10, be placed with surface plate 8 continuously, on the surface plate, be crimped with the preceding conveying rolling wheel 11 that to regulate rate of tension down respectively, the preceding lasting surface plate that promotes of rolling wheel of carrying moves to left on the template conveyer belt continuously, hard polyurethane foam foaming thickness adjusted conveyer belt 16 is hung on template conveyer belt top, its vertical distance each other is 1~50mm, the right-hand hard polyurethane foam shower nozzle 15 that is provided with of hard polyurethane foam foaming thickness adjusted conveyer belt, when the surface plate on the template conveyer belt enters hard polyurethane foam foaming thickness adjusted conveyer belt below, the hard polyurethane foam shower nozzle is injected in the hard polyurethane foam layered material by the surface plate upper surface, hard polyurethane foam foaming thickness adjusted conveyer belt soffit, carry out 1 moulding of rigid polyurethane alveolar layer in the space that the 3rd imaginary vertical plane of the surface plate left and right sides is surrounded, this rigid polyurethane alveolar layer and firm the bonding together of surface plate, surface plate that is attached together after the moulding and rigid polyurethane alveolar layer are under the acting in conjunction of template conveyer belt and hard polyurethane foam foaming thickness adjusted conveyer belt, send from hard polyurethane foam foaming thickness adjusted conveyer belt below, be separated for the ease of rigid polyurethane alveolar layer after the moulding and hard polyurethane foam foaming thickness adjusted conveyer belt, hard polyurethane foam foaming thickness adjusted conveyer belt soffit is coated with release agent in advance, perhaps be equipped with plastic sheeting or tinfoil paper in advance, when it is plastic sheeting or tinfoil paper, plastic sheeting or tinfoil paper are entered by the end that this conveyer belt is positioned at hard polyurethane foam shower nozzle place by being arranged on the 3rd right-hand cylinder 23 of hard polyurethane foam foaming thickness adjusted conveyer belt, and can whether be retained in rigid polyurethane alveolar layer upper surface after the moulding as required, surface plate after the moulding and rigid polyurethane alveolar layer are under the effect of template conveyer belt, and/or carry under the acting in conjunction of rolling wheel 24 back, continuation is carried left, be cut into individual by the surface plate dimensions at last, become heat insulating decorative board, wherein, the back carries rolling wheel to be provided with in pairs up and down, and the power of carrying left is provided jointly.The 3rd imaginary vertical plane and hard polyurethane foam foaming thickness adjusted conveyer belt 16 and the same moved further of template conveyer belt, the 3rd imaginary vertical plane is plastic film layers or tinfoil paper layer.
All the other are not stated part and see first production method, no longer repeat.
The mounting method of heat insulating decorative board
First kind of mounting method, referring to Fig. 5-Fig. 6, at first pre-buried and levelling band is regulated the plug connector 4 of length on body of wall, flexuose connector 5 is coated with full seccotine, then the connector head is inserted between layer of polyurethane 2 and the rigid polyurethane alveolar layer 1, connector head and layer of polyurethane, connector middle part are closely pasted with the rigid polyurethane alveolar layer, perhaps the connector head is inserted between surface plate 8 and the rigid polyurethane alveolar layer 1, connector head and surface plate, connector middle part are closely pasted with the rigid polyurethane alveolar layer.
The connector head inserted between layer of polyurethane 2 and the rigid polyurethane alveolar layer 1 or the connector head is inserted reason between surface plate 8 and the rigid polyurethane alveolar layer 1 and be that layer of polyurethane 2 and surface plate 8 are all harder, the connector head is difficult to insert, and rigid polyurethane alveolar layer 1 is softer relatively, do not join even connector head insertion rigid polyurethane alveolar layer is interior with layer of polyurethane 2 or surface plate 8, just do not play supporting, when the connector head that is coated with full seccotine inserts, and when being combined as a whole, just can farthest bring into play the effect of its carrying with layer of polyurethane 2 or surface plate 8 close proximity.
The afterbody of connector is mutually concordant with heat insulating decorative board place metope, the anchor head of the rigid polyurethane alveolar layer of heat insulating decorative board being aimed at plug connector 4 inserts till layer of polyurethane or surface plate are conflicted in the anchor head top then, then that connector afterbody binding 7 is fixing, last filling weather-resistant glue 6 in the assemblage gap of adjacent heat insulating decorative board or lattice seam, wherein, connector is arranged in assemblage gap or the lattice seam; Every heat insulating decorative board can be joined 4 and above connector and 1~25 plug connector.
Second kind of mounting method, at first levelling and blade coating are pasted putty on body of wall, rigid polyurethane alveolar layer with heat insulating decorative board sticks on surface of wall inwardly then, then adopts in a zigzag further fixing heat insulating decorative board of connector, fills weather-resistant glue in the assemblage gap of adjacent heat insulating decorative board.
All the other are not stated part and see first kind of mounting method, no longer repeat.