CN100537892C

CN100537892C - Stamp and flocking combined figured cloth and preparation method thereof and capital equipment

Info

Publication number: CN100537892C
Application number: CNB2007100085724A
Authority: CN
Inventors: 谢开兴
Original assignee: Individual
Current assignee: Individual
Priority date: 2007-02-08
Filing date: 2007-02-08
Publication date: 2009-09-09
Anticipated expiration: 2027-02-08
Also published as: CN101012625A

Abstract

The present invention relates to a kind of stamp and flocking combined figured cloth and preparation method thereof and capital equipment, figured cloth feature of the present invention is to possess simultaneously on the figured cloth surface to have flower position stamp, flocking and flocking are spent in the position spending position stamp etc.Preparation method of the present invention is treating that treating Yin Jibu on the Yin Jibu transmission mechanism from the cloth intlet to the cloth outlet carries out gradation stamp, gluing, color separation flocking, and after stamp, flocking, dry, processing such as air-cooled, bristle dedusting, enter existing postorder equipment subsequently and finish the preparation overall process.Capital equipment of the present invention comprises treats the Yin Jibu transmission mechanism, it is characterized in that: from the cloth intlet to the cloth outlet, laid two groups of ROTARY SCREAM PRINTING devices, three groups of cylinder sizers, two component color flocking plants, three groups of hot-air seasoning devices, three groups of cold wind air cooling equipments and one group of brushing suction device in corresponding position at this transmission mechanism, the printing element that the present invention adopts makes patterned flocking cloth increase exquisite, more high-end more kind than horn of plenty.

Description

Stamp and flocking combined figured cloth and preparation method thereof and capital equipment

Technical field

The present invention relates to the figured cloth and preparation method thereof and the capital equipment of gradation stamp and gradation gluing and color separation flocking.

Technical background

In the prior art, the name that I applied on June 29th, 2006 is called the utility application of " device of stamp and last flock binder ", application number 200620086532.2.This utility application can be good at finishing stamp add flocking patterned flocking cloth go up the flock binder production process to flower position stamp with to the flower position, and can directly be configured on the existing continuity flocking production line, if but requiring in flocking flower position, location color separation flocking is arranged, this utility application just can't be finished.Be meant the pattern of in the combination of a flocking flower type, forming with the fine hair of well-defined different colours at each regulation position of flower type by location color separation flocking in the described flocking flower position according to designing requirement.Such as: be made up of several colored types in a colored type combination, specifying a wherein a certain flower by designing requirement is that green fine hair is formed, and a certain flower is that red fine hair is formed, and all the other several flowers are made up of other several color hairs; Or to specify in a few leaf petals in the colored type be green, and a few leaf petals are red, and remaining petal is other color.Again such as the vein lines that will partly stamp floral leaf again with the stamp means the floral leaf of flocking, will partly stamp the color of the depth transition of petal at the petal of flocking, and the means with stamp stamp patterned background such as some scenery with hills and waters, flowers and plants, birds, butterfly etc. on base cloth with the means of stamp.The kind of this class belongs to the base cloth stamp and adds spending a position color separation flocking to add a stamp in the flocking flower position again.Prior art is produced also impossible.

Summary of the invention

The objective of the invention is to provide a kind of stamp and flocking combined figured cloth and preparation method thereof and capital equipment.This figured cloth integrates stamp and location color separation flocking, seems novel, exquisite, graceful magnificent.Its preparation method and capital equipment help continuous mechanical production.

Stamp of the present invention and flocking combined figured cloth, it is characterized in that: described figured cloth has flower position stamp or bronze printing or seal snow cover decorations segment, with to color separation flocking of flower position or monochromatic flocking segment, on the flocking segment, also be provided with decoration segment to flower position stamp or bronze printing or seal silver.

The step of stamp of the present invention and flocking combined figured cloth manufacture method one is: (1) elder generation, then dries according to design assigned address stamp or bronze printing or seal silver in the non-flocking zone for the treatment of Yin Jibu, air-cooled processing (2) is treating that according to design correspondence is divided the zone of several times gluing and flocking on the Yin Jibu; The contraposition gluing is finished in zone in each gluing and flocking respectively, the color separation flocking, and oven dry and air-cooled operation (3) bristle dust suction are handled.

Realize the capital equipment of stamp of the present invention and flocking combined figured cloth manufacture method one, comprise the transmission mechanism for the treatment of Yin Jibu, it is characterized in that: from the cloth intlet to the cloth outlet, be laid with successively on this transmission mechanism: first group of ROTARY SCREAM PRINTING device, first group of hot-air seasoning device; First group of cold wind air cooling equipment; Flock binder device on first group of cylinder; The first component color flocking plant; Second group of hot-air seasoning device; Second group of cold wind air cooling equipment; Flock binder device on second group of cylinder; The second component color flocking plant; The 3rd group of hot-air seasoning device; The 3rd group of cold wind air cooling equipment; Brushing suction device;

In order to produce exquisite, more high-end more product, the characteristics of stamp of the present invention and flocking combined figured cloth manufacture method two: be after above-mentioned operation, then on the flocking segment, carry out flower position stamp or bronze printing or seal silver, oven dry, air-cooled stamp and the flocking combined figured cloth made at last.Described stamp finger mark dye paste, pigment printing paste, discharge printing slurry or decorated fire slurry, described bronze printing or seal silver are meant the bronze printing green onion or print silver-colored green onion or bronze printing powder or seal silver powder or seal fluorescent rubber cement or print and distribute the bubble rubber cement.

The capital equipment of stamp of the present invention and flocking combined figured cloth manufacture method two comprises the transmission mechanism for the treatment of Yin Jibu, it is characterized in that: be laid with successively from the cloth intlet to the cloth outlet on this transmission mechanism: first group of ROTARY SCREAM PRINTING device, first group of hot-air seasoning device; First group of cold wind air cooling equipment; Flock binder device on first group of cylinder; The first component color flocking plant; Second group of hot-air seasoning device; Second group of cold wind air cooling equipment; Flock binder device on second group of cylinder; The second component color flocking plant; The 3rd group of hot-air seasoning device; The 3rd group of cold wind air cooling equipment; Brushing suction device; Second group of ROTARY SCREAM PRINTING device.(cloth can be dried by existing postorder equipment after second group of ROTARY SCREAM PRINTING device printed, and is air-cooled waits postorder to handle).

Main feature of the present invention is gradation stamp, gradation gluing and color separation flocking, and is rationally distributed, compact conformation.A kind of base cloth stamp of producing of the continuous mechanicalization that the present invention not only can accomplish without any letup adds the high-grade patterned flocking cloth that the color separation flocking of flower position is added again stamp in the flocking flower position, the present invention since the printing element that adopts than horn of plenty, can be high-quality, the production of finishing each highly difficult operation in road of high efficiency, make patterned flocking cloth increase exquisite, more high-end more kind, product can cater to the high-end market demand more, and economic benefit is considerable.

Description of drawings

Fig. 1 is a cloth intlet process units organigram of the present invention.

Fig. 2 is a cloth outlet process units organigram of the present invention.

Fig. 3 is a color separation flocking apparatus organigram of the present invention.

1 is the base cloth for the treatment of flocking among Fig. 1,2; 2 is first group of ROTARY SCREAM PRINTING device; 3 is first group of hot-air seasoning device; 4 is first group of cold wind air cooling equipment; The 5th, treat the Yin Jibu transmission mechanism; 6 is flock binder devices on first group of cylinder; 7 is first component color flocking plants; 8 is second group of hot-air seasoning device; 9 is second group of cold wind air cooling equipment; 10 is flock binder devices on second group of cylinder; 11 is second component color flocking plants; 12 is the 3rd group of hot-air seasoning devices; 13 is the 3rd group of cold wind air cooling equipments; The 14th, brushing suction device; 15 is second group of ROTARY SCREAM PRINTING device; The 16th, the tensioning drive of rear and front end; 17 is first group of washing brush case; 18 is second group of washing brush case; 19 is one group of spray sponge brush cleaning device; 20 is that one group of resin is scraped the water cutter; The 21st, patch resin device on the conduction band; The 22nd, the lifting working cylinder or the oil cylinder of hot-air seasoning device.

23 is frames among Fig. 3; The 24th, the negative high-voltage electrode net; The 25th, the fuds fuddled groove; The 26th, the earth polar.

The specific embodiment

The preparation method of stamp of the present invention and flocking combined figured cloth, it is characterized in that carrying out according to the following steps: (1) is divided into stamp twice according to the stamp position of flocking figured cloth product, in the stamp position on the base cloth is first stamp before the color separation flocking, and the stamp in flocking flower position is a stamp again after the color separation flocking; (2) treating the corresponding zone of dividing several times gluing and flocking on the Yin Jibu according to the color lump and the position of several different flocking colors of flocking figured cloth product; (3) after contraposition gluing and color separation flocking each time, dry and air-cooled processing thereupon, prepare the unit as the production of finishing a flocking color, according to the figured cloth product how much overlap the flocking color separation, will possess and how much overlap production unit; (4) treat that by treating that the Yin Jibu transmission mechanism drives the Yin Jibu along continuous straight runs advances from cloth intlet toward cloth outlet, base cloth is carried out the stamp first time to first group of stamp station, then dry, air-cooled, base cloth continues to advance, and during to first group of cylinder gluing station base cloth is carried out the contraposition gluing first time; During to the first component color flocking station base cloth is carried out the contraposition color separation flocking first time, then dry and air-cooled processing, enter contraposition gluing, color separation flocking, the oven dry and air-cooled of next round along transmission mechanism, base cloth goes out last component color flocking unit and just enters bristle dedusting station, base cloth is carried out the bristle dust suction to be handled, then enter second group of ROTARY SCREAM PRINTING station, carry out a stamp in the flocking flower position, remaining oven dry and air-cooled be the postorder equipment that adopts supporting with it existing routine dry, air-cooled, finish the production overall process.

The concrete narration of production procedure of the present invention is: treat that Yin Jibu (1) is close on the conduction band surface for the treatment of Yin Jibu transmission mechanism (5), entered first group of ROTARY SCREAM PRINTING device (2) with the transmission mechanism base cloth, base cloth is carried out topping printing; Base cloth has gone out the ROTARY SCREAM PRINTING device and has just entered first group of hot-air seasoning device (3), stamp base cloth is carried out the prebake of stamp position, again through first group of cold wind air cooling equipment (4), after after cold wind blows, making the base cloth surface temperature reduce to normal temperature, base cloth enters flock binder device (6) on first group of cylinder, flower position to first flocking color stamps flock binder, base cloth enters the first component color flocking plant (7) subsequently, the position that stamps flock binder is carried out the color separation flocking of first color, base cloth enters second group of hot-air seasoning device (8) after having gone out the color separation flocking plant, the flocking of first color flower position is carried out after the prebake, base cloth enters second group of cold wind air cooling equipment (9), it is air-cooled that cloth cover after the hot blast prebake is carried out cold wind, base cloth after air-cooled enters flock binder device (10) on second group of cylinder, flower position to second flocking color stamps flock binder, base cloth enters the second component color flocking plant (11) subsequently, the adhesive position that stamps second flocking color is carried out the color separation flocking of second color, base cloth has entered the 3rd group of hot-air seasoning device (12) after having gone out the second component color flocking plant, prebake is carried out in the flocking of second color flower position, and base cloth enters the cloth cover of the 3rd group of cold wind air cooling equipment (13) after to hot blast prebake for the third time to carry out cold wind air-cooled subsequently.Base cloth after cold wind for the third time is air-cooled has entered brushing suction device (14), the base cloth of this moment has passed through the color separation flocking of stamp and two colors, on cloth cover, understand some unnecessary floating hair etc., through brushing suction device unnecessary floating hair has been brushed, through dust catcher these floating hairs of brushing are gone to absorption then, make the base cloth surface clean, when base cloth enters second group of ROTARY SCREAM PRINTING device (15) after the bristle dust suction, second group of ROTARY SCREAM PRINTING device (15) mainly is to carry out topping printing in the flower position of flocking, in flocking flower position behind the topping printing, after base cloth has gone out second group of ROTARY SCREAM PRINTING device (15), just left conduction band and entered the existing postorder equipment of configuration with it to finish the overall process of production.And the rubber conduction band is treated Yin Jibu with tensioning transmission crop rotation continuous circular shape running thereby continuously carry, make the whole service process with continuously not intermittently cloth speed (or speed of a motor vehicle) carry out.

The embodiment of the invention, the preparation method's of a kind of stamp shown in (as Fig. 1, Fig. 2, Fig. 3) and flocking combined figured cloth capital equipment, comprise and treat Yin Jibu transmission mechanism (5), it is characterized in that: on this transmission mechanism, from the cloth intlet to the cloth outlet, be laid with successively: first group of ROTARY SCREAM PRINTING device (2); First group of hot-air seasoning device (3); First group of cold wind air cooling equipment (4); Flock binder device (6) on first group of cylinder; The first component color flocking plant (7); Second group of hot-air seasoning device (8); Second group of cold wind air cooling equipment (9); Flock binder device (10) on second group of cylinder; The second component color flocking plant (11); The 3rd group of hot-air seasoning device (12); The 3rd group of cold wind air cooling equipment (13); Brushing suction device (14); Second group of ROTARY SCREAM PRINTING device (15).

Above-mentioned color separation flocking plant is made up of frame (23), the fuds fuddled groove (25) that is positioned at the frame central position, the earth polar (26) that is positioned at the negative high-voltage electrode net (24) of fuds fuddled groove downside and is positioned at the defeated fabric belt below of transmission mechanism.

In order to make this device running coordinate precision accurately and reliably, the described Yin Jibu for the treatment of transmission mechanism (5) comprises the tensioning drive (16) and the rubber annular conduction band at forward and backward two ends.Rubber annular conduction band thickness is 2mm-4mm, and width is 1.6m-3.8m, and girth is 80m-160m.

For the continuity production of high-quality, the high efficiency that realizes gradation gluing and color separation flocking and gradation stamp, described first group with second group of ROTARY SCREAM PRINTING device, form by 1 to 12 ROTARY SCREAM PRINTING device for every group.Flock binder device on described first group, the second group cylinder, every group by flock binder device composition on 1 to 2 cylinder.The flock binder device is the same with its structure of ROTARY SCREAM PRINTING device on the above-mentioned cylinder, just institute's use difference.Described first group with the second component color flocking plant, form by frame and the earth polar that is placed in fuds fuddled groove and the negative high-voltage electrode net in the frame and is positioned at the defeated fabric belt below of transmission mechanism for every group; Frame is used to support fuds fuddled groove and negative high-voltage electrode net and is used for sealing plants mao chamber and does not allow fine hair fly upward everywhere, and the width of frame is wanted the horizontal conveyer belt frame of carrying on the arm, and its width is 2.4m-4.6m, and length is 2m～4m, highly is 2m-3m.In order to make stamp and the partly prebake in time of color separation flocking for the treatment of Yin Jibu, in order to satisfy the technological requirement that the back is gone up flock binder and color separation flocking and stamp together, described first group, second group and the 3rd group of hot-air seasoning device, form by 4 covers-16 cover infrared ray heating devices or steam radiators or conduction oil radiator and blower fan and frame for every group, its heating surface width is 1.4m-3.2m, length is 5m-20m, and the spacing on heater plane on the rubber conduction band is 50mm-200mm.

In order to change the upper-lower position of hot-air seasoning device neatly, described hot-air seasoning device is provided with elevating mechanism.

In order in time to rise whole hot-air seasoning device, described elevating mechanism is lifting working cylinder or oil cylinder.

For the Yin Jibu surface temperature for the treatment of behind the hot-air seasoning is descended, in order to satisfy in one gradation in back flock binder and for the second time ROTARY SCREAM PRINTING to the requirement of cloth surface temperature, after each group hot-air seasoning device, be provided with air cooling equipment, described first group, second group and the 3rd group of cold wind air cooling equipment, every group by blower fan and fan housing composition.

After making stamp and color separation flocking, the unnecessary floating hair on the base cloth face is cleaned out, and described brushing suction device is made up of bristle roller and dust absorbing air passage.

When adding location color separation flocking, stamp adds the base cloth of stamp in the flocking flower position after rubber conduction band cloth outlet goes out cloth, the conduction band surface speckles with a lot of adhesives, pollutants such as fine hair, below prolate annular rubber conduction band, need to carry out scrubbing and cleaning then and scrape the water on the conduction band face dried more repeatedly, described first group of washing brush case, second group of washing brush case, every group by the only hard pig palm fiber brush of 2-4, sparge pipe and stainless steel casing and motor constitute, described one group of spray sponge swab is to be made of the only wear-resisting wiping sponge of 2-4 and sparge pipe and stainless steel insert, described one group of resin is scraped the water cutter, is to scrape the water cutter and stainless steel insert constitutes by the only wear-resisting wiping polyurethane resin of 1-2.

Treat that in order to make Yin Jibu can entirely be attached on the conduction band, the patch resin device is made up of rubber rollers, resin scraper, the stainless steel casing of last resin on the described conduction band.

The present invention adopts cylinder gradation stamp, flock binder in the cylinder gradation, color separation flocking, gradation oven dry with air-cooled, in successional production run, because the appropriate design of each operation, satisfied required technical conditions and the production factors of each procedure, enabled the more satisfactory continuous mechanical production stamp that reaches and add the senior patterned flocking cloth product that location color separation flocking adds stamp in the flocking flower position.Than existing technology, the remarkable advantage of the embodiment of the invention is: 1, to add the patterned flocking cloth that the color separation flocking of flower position is added stamp in the flocking flower position be the most novel and a high-end kind in the patterned flocking cloth to stamp, and this product has been realized the successional production of mechanization.2, the high-end product of the present invention's production is that the domestic and international market has increased new varieties, has satisfied the demand of domestic and international market.

Claims

1, the manufacture method of a kind of stamp and flocking combined figured cloth, it is characterized in that carrying out according to the following steps: (1) earlier in the non-flocking zone for the treatment of Yin Jibu according to design assigned address stamp or bronze printing or seal silver, then dry, air-cooled processing, (2) treating the corresponding zone of dividing several times gluing and flocking on the Yin Jibu according to the color lump and the position of several different flocking colors of flocking figured cloth product, (3) after contraposition gluing and color separation flocking each time, dry and air-cooled processing thereupon, prepare the unit as the production of finishing a flocking color, how much overlap the flocking color separation according to the figured cloth product, will possess how many covers and produce the preparation unit, (4) treat that by treating that the Yin Jibu transmission mechanism drives the Yin Jibu along continuous straight runs advances from cloth intlet toward cloth outlet, base cloth is carried out the stamp first time to first group of stamp station, then dry, air-cooled, base cloth continues to advance, and during to first group of cylinder gluing station base cloth is carried out the contraposition gluing first time; During to the first component color flocking station base cloth is carried out the contraposition color separation flocking first time, then dry and air-cooled processing, enter contraposition gluing, color separation flocking, the oven dry and air-cooled of next round along transmission mechanism.

2, stamp according to claim 1 and flocking combined figured cloth manufacture method, it is characterized in that, base cloth goes out last component color flocking unit and just enters bristle dedusting station, base cloth is carried out dust suction to be handled, then enter second group of ROTARY SCREAM PRINTING station, on the flocking segment, carry out flower position stamp or bronze printing or seal silver, oven dry, the air-cooled product of making at last.

3, stamp according to claim 1 and 2 and flocking combined figured cloth manufacture method, it is characterized in that: described stamp finger mark dye paste, pigment printing paste, discharge printing slurry or decorated fire slurry, described bronze printing or seal silver are meant the bronze printing green onion or print silver-colored green onion or bronze printing powder or seal silver powder.

4, stamp according to claim 1 and flocking combined figured cloth manufacture method, it is characterized in that, treat that Yin Jibu (1) is close on the conduction band surface for the treatment of Yin Jibu transmission mechanism (5), entered first group of ROTARY SCREAM PRINTING device (2) with the transmission mechanism base cloth, base cloth is carried out topping printing, base cloth has gone out the ROTARY SCREAM PRINTING device and has just entered first group of hot-air seasoning device (3), stamp base cloth is carried out the prebake of stamp position, again through first group of cold wind air cooling equipment (4), after after cold wind blows, making the base cloth surface temperature reduce to normal temperature, base cloth enters flock binder device (6) on first group of cylinder, flower position to first flocking color stamps flock binder, base cloth enters the first component color flocking plant (7) subsequently, the position that stamps flock binder is carried out the color separation flocking of first color, base cloth enters second group of hot-air seasoning device (8) after having gone out the color separation flocking plant, the flocking of first color flower position is carried out after the prebake, base cloth enters second group of cold wind air cooling equipment (9), it is air-cooled that cloth cover after the hot blast prebake is carried out cold wind, base cloth after air-cooled enters flock binder device (10) on second group of cylinder, flower position to second flocking color stamps flock binder, base cloth enters the second component color flocking plant (11) subsequently, the adhesive position that stamps second flocking color is carried out the color separation flocking of second color, base cloth has entered the 3rd group of hot-air seasoning device (12) after having gone out the second component color flocking plant, prebake is carried out in flocking flower position to second color, base cloth enters the 3rd group of cold wind air cooling equipment (13) subsequently, and it is air-cooled that the cloth cover after the hot blast prebake is for the third time carried out cold wind.

5. stamp according to claim 2 and flocking combined figured cloth manufacture method, it is characterized in that, base cloth has entered brushing suction device (14) after cold wind for the third time is air-cooled, through entering second group of ROTARY SCREAM PRINTING device (15) after the bristle dust suction, second group of ROTARY SCREAM PRINTING device (15) is to carry out topping printing in the flower position of flocking, in flocking flower position behind the topping printing, after base cloth has gone out second group of ROTARY SCREAM PRINTING device (15), just left conduction band and entered the existing postorder equipment of configuration with it to finish the production overall process.

6, stamp according to claim 1 and flocking combined figured cloth manufacture method, it is characterized in that: the capital equipment of described manufacture method, comprise the transmission mechanism for the treatment of Yin Jibu, from the cloth intlet to the cloth outlet, be laid with successively on this transmission mechanism: first group of ROTARY SCREAM PRINTING device, first group of hot-air seasoning device; First group of cold wind air cooling equipment; Flock binder device on first group of cylinder; The first component color flocking plant; Second group of hot-air seasoning device; Second group of cold wind air cooling equipment; Flock binder device on second group of cylinder; The second component color flocking plant; The 3rd group of hot-air seasoning device; The 3rd group of cold wind air cooling equipment; Brushing suction device.

7, stamp according to claim 6 and flocking combined figured cloth manufacture method is characterized in that: be laid with successively from the cloth intlet to the cloth outlet on this transmission mechanism: first group of ROTARY SCREAM PRINTING device, first group of hot-air seasoning device; First group of cold wind air cooling equipment; Flock binder device on first group of cylinder; The first component color flocking plant; Second group of hot-air seasoning device; Second group of cold wind air cooling equipment; Flock binder device on second group of cylinder; The second component color flocking plant; The 3rd group of hot-air seasoning device; The 3rd group of cold wind air cooling equipment; Brushing suction device; Second group of ROTARY SCREAM PRINTING device.

8, according to claim 6 or 7 described stamps and flocking combined figured cloth manufacture method, it is characterized in that: described hot-air seasoning device is provided with elevating mechanism.

9, according to described stamp of claim 8 and flocking combined figured cloth manufacture method, it is characterized in that: described elevating mechanism is lifting working cylinder or oil cylinder.

10, according to claim 6,7 or 9 described stamps and flocking combined figured cloth manufacture method, it is characterized in that: described color separation flocking plant is made up of frame, the fuds fuddled groove that is positioned at the frame central position, the earth polar that is positioned at the negative high-voltage electrode net of fuds fuddled groove downside and is positioned at the defeated fabric belt below of transmission mechanism.