CN108126871B - Impregnation flocking production line and working method thereof - Google Patents
Impregnation flocking production line and working method thereof Download PDFInfo
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- CN108126871B CN108126871B CN201711106061.6A CN201711106061A CN108126871B CN 108126871 B CN108126871 B CN 108126871B CN 201711106061 A CN201711106061 A CN 201711106061A CN 108126871 B CN108126871 B CN 108126871B
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- drying furnace
- treatment
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- leaching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
- B05C19/001—Flocking
- B05C19/002—Electrostatic flocking
Abstract
The invention discloses a gum dipping flocking production line, which comprises a front treatment section, a middle treatment section, a first rear treatment section and a second rear treatment section which are sequentially arranged, and the invention also provides a working method of the gum dipping flocking production line, which comprises the following steps: dipping and flocking, drying, trimming, curling, drying, leaching, demolding and assembling. The invention greatly improves the automation degree, improves the production efficiency, reduces the manual use, improves the heat utilization rate, reduces the energy consumption, protects the environment, improves the working conditions of workers, ensures that the produced gum dipping flocking gloves are softer, ensures the product quality and the quality and improves the competitiveness of enterprises.
Description
Technical Field
The invention belongs to the field of production lines, and particularly relates to a gum dipping flocking production line and a working method thereof.
Background
At present, the gum dipping flocking glove industry in China is continuously developed, products are continuously exported all over the world, and contributions are made to the increase and the earning of national economy, but the automation degree of a production line for producing the gum dipping flocking gloves is lower, the labor intensity is high, the production efficiency is low, more workers are used, the energy consumption is high due to the heating of a coal-fired boiler, the pollution problem is also existed, organic waste gas generated during production is not treated and is directly discharged, and the pollution to the environment is serious.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provides a gum dipping and flocking production line and a working method thereof, and the automation process and the production efficiency are high.
In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:
a gum dipping flocking production line comprises a treatment front section, a treatment middle section, a first treatment rear section and a second treatment rear section which are sequentially arranged;
the front treatment section comprises an electrostatic flocking machine, a first adhesive film drying furnace and a second adhesive film drying furnace, the outlet end of the electrostatic flocking machine is connected with the inlet end of the first adhesive film drying furnace, and the outlet end of the first adhesive film drying furnace is connected with the inlet end of the second adhesive film drying furnace; the bottom of the electrostatic flocking machine is provided with a first glue groove, and the bottom of the second glue film drying furnace is provided with a second glue groove;
the middle treatment section comprises an edge cutting and curling integrated machine, a coagulant drying furnace, a chlorine treatment drying furnace and a drying furnace before leaching, the inlet end of the edge cutting and curling integrated machine is connected with the outlet end of the second adhesive film drying furnace, the outlet end of the edge cutting and curling integrated machine is connected with the inlet end of the coagulant drying furnace, the outlet end of the coagulant drying furnace is connected with the inlet end of the chlorine treatment drying furnace, and the outlet end of the chlorine treatment drying furnace is connected with the inlet end of the drying furnace before leaching; the bottom and the middle part of the edge cutting and curling integrated machine are respectively provided with a third glue groove and a fourth glue groove;
the first treatment rear section comprises a first treatment chamber, the inlet end of the first treatment chamber is connected with the outlet end of the drying furnace before leaching, the middle part of the left side of the first treatment chamber is sequentially provided with an isolating agent groove, a cleaning groove, a neutralization groove and a chlorine treatment groove, the bottom of the left side of the treatment chamber is provided with a coagulant groove, the bottom of the right side of the first treatment chamber is sequentially provided with a calcium water groove and a hot water groove, and the middle part of the right side of the first treatment chamber is provided with a first leaching groove;
the second is handled the back end and is included the second process chamber, back end drying furnace, the vulcanizing oven, the stripper, second process chamber inlet end links to each other with first process chamber exit end, first process chamber middle part is from last to being equipped with first cooling tank down in proper order, second leaching tank, the alkali groove, first cooling tank right side is equipped with second cooling tank, second leaching tank right side is equipped with the third leaching tank, alkali tank right side is equipped with the acid tank, second process chamber exit end links to each other with the stripper entry end, the stripper top is equipped with back end drying furnace respectively, the vulcanizing oven, back end drying furnace entry end links to each other with second process chamber exit end, back end drying furnace exit end links to each other with the vulcanizing oven entry end.
Furthermore, a ladder stand is arranged on the outer side of the drying furnace before leaching, a first waste gas removing treatment tower is arranged at the top of the drying furnace before leaching, and a second waste gas removing treatment tower is arranged at the top of the first treatment chamber.
Furthermore, a flushing groove is formed in the bottom of the right side of the first treatment chamber.
Furthermore, the outlet ends of the vulcanizing furnace and the stripper are connected with a floatless velvet removing device.
Furthermore, the top ends of the rear section drying furnace and the vulcanizing furnace are provided with moisture discharging pipeline systems.
Furthermore, the production line also comprises a transmission mechanism inside, and the transmission mechanism comprises a supporting mechanism and a sliding positioning mechanism;
the supporting mechanism comprises a main supporting beam and auxiliary supporting beams symmetrically arranged on two sides of the main supporting beam;
the sliding positioning mechanism comprises a main sliding wheel, two ends of the main sliding wheel are connected with one side of the auxiliary sliding wheel through a connecting beam, and the other side of the auxiliary sliding wheel is provided with a supporting claw for mounting gloves.
The invention also provides a working method of the gum dipping flocking production line, which comprises the following steps:
the method comprises the following steps: spraying glue on the smooth glove, putting the smooth glove into an electrostatic flocking machine for flocking, and then sequentially transmitting the smooth glove into a first glue film drying furnace and a second glue film drying furnace for drying;
step two: after drying, conveying the gloves into an edge cutting and curling integrated machine for edge cutting and curling, and then conveying the gloves into a coagulant drying furnace, a chlorine treatment drying furnace and a pre-leaching drying furnace in sequence for drying;
step three: then, the dried gloves are sequentially processed by an isolating agent tank, a cleaning tank, a neutralization tank, a chlorine processing tank, a coagulant tank, a calcium water tank and a hot water tank, and are leached by a first leaching tank;
step four: sequentially treating the leached gloves by a first cooling tank, a second leaching tank and an alkali tank, and finally treating the gloves by a rear-section drying furnace, a vulcanizing furnace and a stripper;
step five: and (4) assembling the finally treated gloves after the flossing treatment.
Furthermore, the treatment of removing the floating velvet adopts a suction fan for treatment.
The beneficial effects of the invention are:
the invention greatly improves the automation degree, improves the production efficiency, reduces the manual use, improves the heat utilization rate, reduces the energy consumption, protects the environment, improves the working conditions of workers, ensures that the produced gum dipping flocking gloves are softer, ensures the product quality and the quality and improves the competitiveness of enterprises.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a front view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a cross-sectional view of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 1;
FIG. 5 is an enlarged view of a portion of FIG. 2;
FIG. 6 is an enlarged view of a portion of FIG. 1;
FIG. 7 is an enlarged view of a portion of FIG. 2;
FIG. 8 is an enlarged view of a portion of FIG. 1;
FIG. 9 is an enlarged view of a portion of FIG. 2;
FIG. 10 is an enlarged view of a portion of FIG. 1;
FIG. 11 is an enlarged view of a portion of FIG. 2;
FIG. 12 is an enlarged view at A in FIG. 3;
fig. 13 is an enlarged view at B in fig. 3.
Detailed description of the preferred embodiments
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "open," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship merely to facilitate the description of the invention and to simplify the description, and are not intended to indicate or imply that the referenced components or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered as limiting the invention.
The impregnation and flocking production line shown in fig. 1 and 2 comprises a treatment front section 1, a treatment middle section 2, a first treatment rear section 3 and a second treatment rear section 4 which are sequentially arranged.
As shown in fig. 4 and 5, the front processing section 1 includes an electrostatic flocking machine 12, a first film drying furnace 13, and a second film drying furnace 14, wherein an outlet end of the electrostatic flocking machine 12 is connected to an inlet end of the first film drying furnace 13, and an outlet end of the first film drying furnace 13 is connected to an inlet end of the second film drying furnace 14; the bottom of the electrostatic flocking machine 12 is provided with a first glue groove 11, and the bottom of the second glue film drying furnace 14 is provided with a second glue groove 15.
As shown in fig. 6 and 7, the middle treatment section 2 comprises an edge cutting and curling integrated machine 22, a coagulant drying furnace 24, a chlorine treatment drying furnace 25 and a pre-leaching drying furnace 26, wherein the inlet end of the edge cutting and curling integrated machine 22 is connected with the outlet end of the second film drying furnace 14, the outlet end of the edge cutting and curling integrated machine 22 is connected with the inlet end of the coagulant drying furnace 24, the outlet end of the coagulant drying furnace 24 is connected with the inlet end of the chlorine treatment drying furnace 25, and the outlet end of the chlorine treatment drying furnace 25 is connected with the inlet end of the pre-leaching drying furnace 26; the bottom and the middle part of the edge cutting and curling integrated machine 22 are respectively provided with a third glue groove 21 and a fourth glue groove 23.
As shown in fig. 8 and 9, the first post-treatment stage 3 comprises a first treatment chamber 35, the inlet end of the first treatment chamber 35 is connected with the outlet end of the pre-leaching drying furnace 26, the left middle part of the first treatment chamber 35 is provided with a separant tank 31, a cleaning tank 32, a neutralization tank 34 and a chlorine treatment tank 36 in sequence, the left bottom of the first treatment chamber 35 is provided with a coagulant tank 33, the right bottom of the first treatment chamber 35 is provided with a calcium water tank 381 and a hot water tank 382 in sequence, and the right middle part of the treatment chamber 35 is provided with a first leaching tank 37; a ladder stand 27 is arranged outside the drying furnace 26 before leaching, a first waste gas removing treatment tower 28 is arranged at the top of the drying furnace 26 before leaching, and a second waste gas removing treatment tower 391 is arranged at the top of the first treatment chamber 35; the right bottom of the first processing chamber 35 is also provided with a flushing groove 392.
As shown in fig. 10 and 11, the second post-treatment stage 4 includes a second treatment chamber, a post-drying furnace 47, a vulcanizing furnace 491, and a demolding machine 482, wherein the inlet end of the second treatment chamber is connected to the outlet end of the first treatment chamber 35, the middle part of the first treatment chamber 35 is provided with a first cooling tank 43, a second leaching tank 41, and an alkali tank 42 in sequence from top to bottom, the right side of the first cooling tank 43 is provided with a second cooling tank 44, the right side of the second leaching tank 41 is provided with a third leaching tank 46, the right side of the alkali tank 42 is provided with an acid tank 45, the outlet end of the second treatment chamber is connected to the inlet end of the demolding machine 482, the post-drying furnace 47 and the vulcanizing furnace 491 are respectively arranged above the demolding machine 482, the inlet end of the post-drying furnace 47 is connected to the outlet end of the second treatment chamber, and the outlet end of the post-drying furnace 47 is connected to the inlet end of the vulcanizing furnace 491; the vulcanizing furnace 491 and the outlet end of the stripper 482 are both connected with a floatless velvet removing device 492; the top ends of the rear section drying furnace 47 and the vulcanizing furnace 491 are provided with a moisture discharging pipeline system 481.
As shown in fig. 3, 12 and 13, the production line further includes a conveying mechanism inside, and the conveying mechanism includes a supporting mechanism and a sliding positioning mechanism; the supporting mechanism comprises a main supporting beam 56 and auxiliary supporting beams 51 symmetrically arranged at both sides of the main supporting beam 56; the sliding positioning mechanism comprises a main sliding wheel 55, two ends of the main sliding wheel 55 are connected with one side of an auxiliary sliding wheel 53 through a connecting beam 54, and the other side of the auxiliary sliding wheel 53 is provided with a supporting claw for installing the glove 52.
The invention also provides a working method of the gum dipping flocking production line, which comprises the following steps:
the method comprises the following steps: after glue spraying, the smooth gloves are put into an electrostatic flocking machine 12 for flocking, and then are sequentially transmitted into a first glue film drying furnace 13 and a second glue film drying furnace 14 for drying;
step two: after drying, the gloves are conveyed into a trimming and hemming integrated machine 22 for trimming and hemming, and then conveyed into a coagulant drying furnace 24, a chlorine treatment drying furnace 25 and a pre-leaching drying furnace 26 in sequence for drying;
step three: then, the dried gloves are sequentially processed by an isolating agent tank 31, a cleaning tank 32, a neutralization tank 34, a chlorine processing tank 36, a coagulant tank 33, a calcium water tank 381 and a hot water tank 382 and then leached by a first leaching tank 37;
step four: the leached gloves are sequentially processed by a first cooling tank 43, a second leaching tank 41 and an alkali tank 42, and then finally processed by a rear-section drying furnace 47, a vulcanizing furnace 491 and a stripper 482;
step five: and (3) assembling the finally processed gloves after the flossing treatment, wherein the flossing treatment is carried out by adopting an air suction machine.
The invention greatly improves the automation degree, improves the production efficiency, reduces the manual use, improves the heat utilization rate, reduces the energy consumption, protects the environment, improves the working conditions of workers, ensures that the produced gum dipping flocking gloves are softer, ensures the product quality and the quality and improves the competitiveness of enterprises.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, principal features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which is intended to be within the scope of the invention as claimed.
Claims (6)
1. The utility model provides a gumming flocking production line which characterized in that: comprises a treatment front section (1), a treatment middle section (2), a first treatment rear section (3) and a second treatment rear section (4) which are arranged in sequence;
the treatment front section (1) comprises an electrostatic flocking machine (12), a first adhesive film drying furnace (13) and a second adhesive film drying furnace (14), wherein the outlet end of the electrostatic flocking machine (12) is connected with the inlet end of the first adhesive film drying furnace (13), and the outlet end of the first adhesive film drying furnace (13) is connected with the inlet end of the second adhesive film drying furnace (14); a first glue groove (11) is formed in the bottom of the electrostatic flocking machine (12), and a second glue groove (15) is formed in the bottom of the second glue film drying furnace (14);
the middle treatment section (2) comprises an edge cutting and edge curling integrated machine (22), a coagulant drying furnace (24), a chlorine treatment drying furnace (25) and a pre-leaching drying furnace (26), wherein the inlet end of the edge cutting and edge curling integrated machine (22) is connected with the outlet end of the second adhesive film drying furnace (14), the outlet end of the edge cutting and edge curling integrated machine (22) is connected with the inlet end of the coagulant drying furnace (24), the outlet end of the coagulant drying furnace (24) is connected with the inlet end of the chlorine treatment drying furnace (25), and the outlet end of the chlorine treatment drying furnace (25) is connected with the inlet end of the pre-leaching drying furnace (26); a third glue groove (21) and a fourth glue groove (23) are respectively arranged at the bottom and the middle part of the edge cutting and curling integrated machine (22);
the first treatment rear section (3) comprises a first treatment chamber (35), the inlet end of the first treatment chamber (35) is connected with the outlet end of the drying furnace (26) before leaching, the middle part of the left side of the first treatment chamber (35) is sequentially provided with an isolating agent groove (31), a cleaning groove (32), a neutralizing groove (34) and a chlorine treatment groove (36), the bottom of the left side of the first treatment chamber (35) is provided with a coagulating agent groove (33), the bottom of the right side of the first treatment chamber (35) is sequentially provided with a calcium water groove (381) and a hot water groove (382), and the middle part of the right side of the first treatment chamber (35) is provided with a first leaching groove (37);
the second treatment rear section (4) comprises a second treatment chamber, a rear section drying furnace (47), a vulcanizing furnace (491) and a stripper (482), the inlet end of the second treatment chamber is connected with the outlet end of the first treatment chamber (35), the middle part of the first treatment chamber (35) is sequentially provided with a first cooling tank (43), a second leaching tank (41) and an alkali tank (42) from top to bottom, the right side of the first cooling tank (43) is provided with a second cooling tank (44), the right side of the second leaching tank (41) is provided with a third leaching tank (46), the right side of the alkali tank (42) is provided with an acid tank (45), the outlet end of the second treatment chamber is connected with the inlet end of the stripper (482), the rear section drying furnace (47) and the vulcanizing furnace (491) are respectively arranged above the stripper (482), the inlet end of the rear section drying furnace (47) is connected with the outlet end of the second treatment chamber, and the outlet end of the rear section drying furnace (47) is connected with the inlet end of the vulcanizing furnace (491);
a ladder (27) is arranged on the outer side of the drying furnace (26) before leaching, a first waste gas removing treatment tower (28) is arranged at the top of the drying furnace (26) before leaching, and a second waste gas removing treatment tower (391) is arranged at the top of the first treatment chamber (35);
the right bottom of the first treatment chamber (35) is also provided with a flushing groove (392).
2. The impregnation flocking production line of claim 1, wherein: the outlet ends of the vulcanizing furnace (491) and the stripper (482) are connected with a flotated down removing device (492).
3. The impregnation flocking production line of claim 1, wherein: the top ends of the rear section drying furnace (47) and the vulcanizing furnace (491) are respectively provided with a dehumidifying pipeline system (481).
4. The impregnation and flocking production line of claim 1, characterized in that: the production line also comprises a transmission mechanism inside, and the transmission mechanism comprises a supporting mechanism and a sliding positioning mechanism;
the supporting mechanism comprises a main supporting beam (56) and auxiliary supporting beams (51) symmetrically arranged on two sides of the main supporting beam (56);
the sliding positioning mechanism comprises a main sliding wheel (55), two ends of the main sliding wheel (55) are connected with one side of an auxiliary sliding wheel (53) through a connecting beam (54), and a supporting claw for mounting gloves (52) is arranged on the other side of the auxiliary sliding wheel (53).
5. The working method of the impregnation and flocking production line according to claim 1, characterized in that: the working method comprises the following steps:
the method comprises the following steps: after glue spraying, the smooth gloves are put into an electrostatic flocking machine (12) for flocking, and then are sequentially transmitted into a first glue film drying furnace (13) and a second glue film drying furnace (14) for drying;
step two: after drying, conveying the gloves into a trimming and hemming integrated machine (22) for trimming and hemming, and then conveying the gloves into a coagulant drying furnace (24), a chlorine treatment drying furnace (25) and a drying furnace (26) before leaching for drying;
step three: then, the dried gloves are sequentially processed by an isolating agent tank (31), a cleaning tank (32), a neutralizing tank (34), a chlorine processing tank (36), a coagulant tank (33), a calcium water tank (381) and a hot water tank (382), and then are leached by a first leaching tank (37);
step four: the leached gloves are sequentially processed by a first cooling tank (43), a second leaching tank (41) and an alkali tank (42), and then finally processed by a rear-section drying furnace (47), a vulcanizing furnace (491) and a stripper (482);
step five: and (4) assembling the finally treated gloves after the flossing treatment.
6. The working method of the gum dipping and flocking production line according to claim 5, wherein: and the floating velvet removing treatment adopts a suction fan to carry out treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711106061.6A CN108126871B (en) | 2017-11-10 | 2017-11-10 | Impregnation flocking production line and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711106061.6A CN108126871B (en) | 2017-11-10 | 2017-11-10 | Impregnation flocking production line and working method thereof |
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| Publication Number | Publication Date |
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| CN108126871A CN108126871A (en) | 2018-06-08 |
| CN108126871B true CN108126871B (en) | 2023-03-31 |
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| Publication number | Publication date |
|---|---|
| CN108126871A (en) | 2018-06-08 |
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