CN100530573C - Photoelectric sensor and detector terminal module therefor - Google Patents
Photoelectric sensor and detector terminal module therefor Download PDFInfo
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- CN100530573C CN100530573C CNB2007100858192A CN200710085819A CN100530573C CN 100530573 C CN100530573 C CN 100530573C CN B2007100858192 A CNB2007100858192 A CN B2007100858192A CN 200710085819 A CN200710085819 A CN 200710085819A CN 100530573 C CN100530573 C CN 100530573C
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Abstract
A manufacturing method of photoelectric sensor, includes the following steps: a first step, preparing in advance three detector terminal modules respectively corresponding to a diffused reflection-type photoelectric sensor, a regression reflection-type photoelectric sensor, and a distance setting-up photoelectric sensor; a second step, selecting a detector terminal module from the three detector terminal modules corresponding to the expected type of photoelectric sensor; a third step, preparing output circuit components, which are corresponding to the selected detector terminal module, and composes an output segment circuit corresponding to the expected output type; and a fourth step, housing the selected detector terminal module and prepared output circuit in an additionally prepared sensor shell to complete the expected type of photoelectric sensor.
Description
The application divides an application, and the present invention is that application number is 200510055076.5, the applying date is on March 15th, 2005, denomination of invention is divided an application for the application of " photoelectric sensor and be used for the detection terminal module of photoelectric sensor ".
The cross reference of related application
Japanese patent application 2005-042078 based on Japanese patent application 2004-072403 that submitted on March 15th, 2004 and submission on February 18th, 2005 requires priority.
Technical field
The present invention relates to photoelectric sensor and the detection terminal module that is used for photoelectric sensor.
Background technology
Reflection-type and transmission-type photoelectric sensor are known, and reflection-type comprises diffused, recurrence type and distance setting (distance-settable) type.As for their profile, known have all kinds, such as (columnar) of column and columniform.
As the example of the reflective photoelectric sensor of prior art, Japanese Patent Application Laid-Open 2000-322989 discloses a kind of transducer, this transducer by printed circuit board (PCB), have the module of photoelectric functional and be used for ccontaining their shell and form; This printed circuit board (PCB) is provided with essential electronic circuit, such as signal processor circuit, display lamp be connected in the cable of external power source; And this module comprises packaging part (package), photoelectricity IC and optical lens, this packaging part has the led chip as light-emitting component, this photoelectricity IC is as the photo detector that is arranged in the three-dimensional circuit parts, and these three-dimensional circuit parts form by extrusion modling.
When producing traditional photoelectric sensor, need to design the location of its optical lens and printed circuit board (PCB) separately according to the profile that is suitable for its application target.Therefore, if change profile or sensor function, then need to start anew to redesign transducer.
And because many different types of photoelectric sensors produce in batches, so there are the parts of many independent designs to be managed, this tends to increase the cost of development of new transducer.Thereby exist demand for simplified design always, so that reduce the cost of development of new photoelectric sensor.
Summary of the invention
Therefore, in view of the above problems, an object of the present invention is to provide a kind of multipurpose detection terminal module of the photoelectric sensor applicable to many types.
Another object of the present invention provides the photoelectric sensor that a kind of its sensor function is easy to revise.
By the following public content of reference, for a person skilled in the art, other purposes of the present invention and effect will become apparent.
According to a kind of detection terminal module that is used for photoelectric sensor of the present invention, it is characterized in that comprising: optical module, this optical module comprise lens and support the support of these lens; And the testing circuit assembly, this testing circuit assembly and this optical module are integrally formed, and comprise integrated circuit and the terminal that is connected in this integrated circuit.Hereinbefore, this integrated circuit comprises: testing circuit, be used for whether existing from the target detection object that is subjected to light signal to detect this photoelectric sensor, and this is subjected to light signal is to obtain by converting the signal of telecommunication to by the light that these lens receive by photo detector; Self diagnosis (self-analysis) circuit is used for judging the signal level that this is subjected to light signal by relatively this is subjected to the signal level and appointment (specified) threshold value of light signal; And decision circuitry, be used to judge enter only not existing of this photo detector, perhaps be used to judge the operating state of this photoelectric sensor that comprises this self-diagnostic circuit judged result.Described terminal comprises: control output end, the output that is used to transmit this testing circuit; Stability shows terminal, the output that is used to transmit this self-diagnostic circuit; Action display lamp terminal (action display terminal), the output that is used to transmit this decision circuitry; The sensor electrical source terminal is used to this integrated circuit power supply; And the GND terminal, be used for this integrated circuit is remained on zero voltage level.This module of the present invention is used for forming different types of product sensor by be electrically connected on the output circuit that is arranged on this testing circuit assembly outside via its terminal.Thus, can significantly reduce the production cost of these transducers.
Hereinbefore, this integrated circuit also can comprise the selection circuit, is used for selecting the input of signal to select whether to activate this self diagnosis (self-diagnosis) circuit according to the outside; And described terminal also can comprise: self diagnosis is selected terminal, is used to transmit this selection signal; And the self diagnosis lead-out terminal, the output that is used to transmit described self-diagnostic circuit.This integrated circuit also can comprise: the timer initialization circuit is used for setting according to the input of external signal the timer timing of appointment; And power circuit, be used for to provide stabilized power supply for internal circuit according to power supply from the external world; And this testing circuit assembly also can comprise: timer is set terminal, is used for transmitting the selection signal from the external world, to select whether to activate this timer initialization circuit; And the internal electric source terminal, be used to provide this stabilized power supply.This integrated circuit also can comprise light inlet/shading (Light ON/Dark ON) commutation circuit, be used between light inlet work and shading work, switching according to the input of external signal, in this light inlet work, this photoelectric sensor detects output when receiving light, in this shading work, this photoelectric sensor detects output when sheltering (screen) light; And this testing circuit assembly also can comprise light inlet/shading switched terminal, and being used to transmit expression is to select this light inlet work or the signal of this shading work.This integrated circuit also can comprise: main amplifier circuit is used for according to the sensitivity of regulating from the input in the external world for light income; And preamplifier circuit, be used to export this light income; And this testing circuit assembly also can comprise: the main amplifier input terminal is used for input signal is sent to this main amplifier circuit; And the preamplifier lead-out terminal, be used for transmitting output from this preamplifier circuit.
This optical module also can comprise light-emitting component; This integrated circuit can comprise that also emission stops (emissionstopping) circuit, is used for stopping to drive this light-emitting component according to the input of external signal; And this testing circuit assembly also can comprise the external diagnosis input terminal, is used to transmit the signal whether expression activates this emission halt circuit.This optical module also can comprise light-emitting component; This integrated circuit also can comprise current regulating circuit, is used for regulating the glow current that flows through this light-emitting component according to the input of external signal; And this testing circuit assembly also can comprise the Current Regulation terminal, is used to transmit the signal whether expression activates this current regulating circuit.
These lens of this optical module can comprise light emission lens and sensitive lens or only comprise sensitive lens.
According to a kind of photoelectric sensor of the present invention, it is characterized in that comprising detection terminal module, lead-out terminal module and shell.This detection terminal module has: optical module, the support that it comprises lens and supports these lens; And the testing circuit assembly, itself and this optical module is integrally formed, and comprises integrated circuit and be connected in the terminal of this integrated circuit.This lead-out terminal module has the output circuit of incorporating into wherein.This shell holds this detection terminal module and this lead-out terminal module.Hereinbefore, this integrated circuit comprises: testing circuit, be used for whether existing from the target detection object that is subjected to light signal to detect this photoelectric sensor, and this is subjected to light signal is to obtain by converting the signal of telecommunication to by the light that these lens receive by photo detector; Self-diagnostic circuit is used for judging the signal level that this is subjected to light signal by relatively this is subjected to the signal level and the assign thresholds of light signal; And decision circuitry, be used to judge the operating state that does not only have or judge this photoelectric sensor that comprises this self-diagnostic circuit judged result that enters this photo detector.Described terminal comprises: control output end, the output that is used to transmit this testing circuit; Stability shows terminal, the output that is used to transmit this self-diagnostic circuit; Action display lamp terminal, the output that is used to transmit this decision circuitry; The sensor electrical source terminal is used to this integrated circuit power supply; And the GND terminal, be used for this integrated circuit is remained on zero voltage level.This lead-out terminal module comprises: output circuit is used for according to the signal from this control output end the object detection signals that the output indicated object detects; First drive circuit is used for driving stability and showing first light-emitting component according to the signal that shows terminal from this stability; And second drive circuit, be used for coming drive actions to show second light-emitting component according to signal from this action display lamp terminal.This detection terminal module and this lead-out terminal module show that by this control output end, this stability terminal, this action display lamp terminal, this sensor electrical source terminal and this GND terminal are electrically connected at least.
Hereinbefore, this integrated circuit also can comprise the selection circuit, is used for selecting the input of signal to select whether to activate this self-diagnostic circuit according to the outside.Described terminal also can comprise: self diagnosis is selected terminal, is used to transmit this selection signal; And the self diagnosis lead-out terminal, the output that is used for when self-diagnostic circuit is selected as activating, transmitting this self-diagnostic circuit.This lead-out terminal module also can comprise: the judged result output circuit is used to export the judged result from the input of self diagnosis lead-out terminal.This detection terminal module and this lead-out terminal module also select terminal and this self diagnosis lead-out terminal to be electrically connected by this self diagnosis, and carry out signal when self diagnosis and be imported into this self diagnosis selecting side period of the day from 11 p.m. to 1 a.m, are transmitted from the output of this self-diagnostic circuit.
This integrated circuit also can comprise: the timer initialization circuit is used for setting according to the input of external signal the timer timing of appointment; And power circuit, be used for to provide stabilized power supply for internal circuit according to power supply from the external world.This testing circuit assembly also can comprise: timer is set terminal, is used to transmit the selection signal whether selection activates this timer initialization circuit; And the internal electric source terminal, be used to provide this stabilized power supply.This detection terminal module and this lead-out terminal module also set terminal through this timer and this internal electric source terminal is electrically connected, and, when setting terminal transmission timer setting signal by this timer, this timer is regularly set by this timer initialization circuit.
This integrated circuit also can comprise: light inlet/shading commutation circuit, be used between light inlet work and shading work, switching according to the input of external signal, in this light inlet work, this photoelectric sensor detects output when receiving light, in this shading work, this photoelectric sensor detects output when sheltering light.This testing circuit assembly also can comprise light inlet/shading switched terminal, and being used for transmitting expression from the external world is to select this light inlet work or the signal of this shading work.This detection terminal module and this lead-out terminal module also are electrically connected by this light inlet/shading switched terminal; When switching signal was sent to this light inlet/shading switch terminal, the switching controls between this light inlet work and this shading work was carried out by this light inlet/shading commutation circuit.
This integrated circuit also can comprise: main amplifier circuit is used for the sensitivity of regulating for light income according to importing; And preamplifier circuit, be used to export this light income, and this testing circuit assembly can comprise also: the main amplifier input terminal is used for input signal is sent to this main amplifier circuit; And the preamplifier lead-out terminal, be used for transmitting output from this preamplifier circuit.This lead-out terminal module also can comprise sensitivity adjusting circuit, is used for according to the sensitivity of regulating from the output of this preamplifier circuit for light income.This detection terminal module and this lead-out terminal module also are electrically connected by this main amplifier input terminal and this preamplifier lead-out terminal, and this photoelectric sensor is regulated sensitivity for light income by the work of this sensitivity adjusting circuit.
This optical module also can comprise light-emitting component; This integrated circuit also can comprise the emission halt circuit, is used for stopping to drive this light-emitting component according to the input of external signal; This testing circuit assembly also can comprise the external diagnosis input terminal, is used to transmit the signal whether expression activates this emission halt circuit; This detection terminal module and this lead-out terminal module also are electrically connected by this external diagnosis input terminal; When the external diagnosis signal was sent to this external diagnosis input terminal, this photoelectric sensor made luminous stopping by this emission halt circuit, carries out the external diagnosis function.
This optical module also can comprise light-emitting component; This integrated circuit also can comprise current regulating circuit, is used for regulating the glow current that flows through this light-emitting component according to the input of external signal; This testing circuit assembly also can comprise the Current Regulation terminal, is used to transmit the signal whether expression activates this current regulating circuit; This detection terminal module and this lead-out terminal module also are electrically connected by this Current Regulation terminal; And when the glow current conditioning signal was sent to this Current Regulation terminal, this photoelectric sensor was regulated glow current by this current regulating circuit.
In the set of sensors that photoelectric sensor of the present invention is constructed to be made of retroreflecting photoelectric sensor, distance setting photoelectric sensor and transmitted light electric transducer any.
Description of drawings
Fig. 1 is the concrete external view of implementing diffusion reflection pattern module of the present invention.
Fig. 2 is the exploded perspective view of the diffusion reflection pattern module of Fig. 1.
Fig. 3 A is the vertical view of its support, and Fig. 3 B is the profile along the line 3B-3B gained of Fig. 3 A.
Fig. 4 is the concrete external view of implementing retroreflecting pattern piece of the present invention.
Fig. 5 is the exploded perspective view of the retroreflecting pattern piece of Fig. 4.
Fig. 6 A is the vertical view of its support, and Fig. 6 B is the profile along the line 6B-6B gained of Fig. 6 A.
Fig. 7 is the concrete external view of implementing retroreflecting pattern piece of the present invention.
Fig. 8 is the exploded perspective view of the retroreflecting pattern piece of Fig. 7.
Fig. 9 A is the vertical view of its support, and Fig. 9 B is the profile along the line 9B-9B gained of Fig. 9 A.
Figure 10 is the concrete external view of implementing transmission-type module of the present invention.
Figure 11 is the exploded perspective view of the transmission-type module of Figure 10.
Figure 12 is the exploded perspective view of rectangular enclosure type photoelectric sensor.
Figure 13 is the exploded perspective view of barrel shrond type photoelectric sensor.
Figure 14 is the circuit diagram of the testing circuit assembly of recurrence and diffused module.
Figure 15 and 16 shows the internal structure of photoelectricity IC, shows its left side and right-hand part respectively.
Figure 17 is the circuit diagram of the testing circuit assembly of distance setting pattern piece.
Figure 18 is the circuit diagram of the testing circuit assembly of transmission-type infrared rays receiver.
Figure 19 is the circuit diagram that is interconnected in the output circuit assembly of testing circuit assembly, and it is used to utilize the repertoire of diffusion reflection pattern module.
Figure 20 is the circuit diagram that is interconnected in the output circuit assembly of testing circuit assembly, and it is used to utilize the part (function A) of diffusion reflection pattern functions of modules.
Figure 21 is the circuit diagram that is interconnected in the output circuit assembly of testing circuit assembly, and it is used to utilize another part (function B) of diffusion reflection pattern functions of modules.
Figure 22 is the circuit diagram that is interconnected in the output circuit assembly of testing circuit assembly, and it is used to utilize the repertoire of distance setting pattern piece.
Figure 23 is the circuit diagram that is interconnected in the output circuit assembly of testing circuit assembly, and it is used to utilize the part of distance setting pattern piece function.
Embodiment
Below by case description the present invention, but need not superfluous words, these examples are not to be in order to limit the scope of the invention.
Photoelectric sensor according to the embodiment of the invention that will be described comprises: optical module, testing circuit assembly, output circuit assembly and shell, optical module and testing circuit assembly have formed detection terminal module (abbreviating module subsequently as).Four kinds of dissimilar modules will be described below.
Fig. 1 shows the external view of diffusion reflection pattern module 10, and shown in Fig. 2,3A and 3B, this module 10 comprises lens 11, support 12, LED 13, sleeve pipe 14, hybrid integrated circuit (HIC) plate 15 and plate shielding (plate shield) 16.By ultrasonic bonder lens 11 are welded in support 12.LED 13 is pressed among the support 12, and its lead portion (lead part) 13a passes sleeve 14 and is welded in HIC plate 15.
Fig. 4 shows the external view of retroreflecting pattern piece 20, shown in Fig. 5,6A and 6B, this module 20 comprises lens 21, support 22, LED 23, HIC plate 25, plate shielding 26 and lays respectively at Polarizer (polarizing plate) 27,28 on emission side and the sensitive side.By ultrasonic bonder lens 21 are welded in support 22.LED 23 is pressed among the support 22, and its lead portion 23a is welded in HIC plate 25.
Fig. 7 shows the external view of distance setting (BGS/FGS) pattern piece 30, and shown in Fig. 8,9A and 9B, this module 30 comprises light emission lens 31a, sensitive lens 31b, support 32, LED 33, HIC plate 35, plate shields 36a and last plate shielding 36b down.By ultrasonic bonder light emission lens 31a is welded in support 32.LED 33 is pressed among the support 32, and its lead portion 33a is welded in HIC plate 35.Hereinbefore, BGS (background inhibition) is meant the function of the background side that does not detect distance to a declared goal; And FGS (prospect inhibition) is meant the function of the foreground side that does not detect distance to a declared goal.
Following plate shielding 36a is set on the photoelectricity IC 35a that is positioned under the HIC plate 35, so that eliminate the influence of undesirable electromagnetic noise from the outside to photoelectricity IC 35a.Last plate shielding 36b is set on the photodiode 35b of two-part structure on the HIC plate 35, so that eliminate the influence of undesirable electromagnetic noise from the outside to photodiode 35b.The upper surface of plate shielding 36b is to locate according to the local quadrangle projection (not shown) on support 32 pedestals.
Shown in Fig. 9 B, light emission lens 31a and sensitive lens 31b all have the upper surface of protrusion.Spacer 32a is formed between the desired location of light emission lens 31a on the support 32 and sensitive lens 31b.When sensitive lens 31b is installed, by utilizing the resin of hardening when the ultraviolet radiation, it is arranged on the alignment jig (not shown) and in a certain position is connected to support 32, thereby electric power is being acted under the state of module 30, for the light that destination object reflected, has identical output with light accepting part branch at a distance nearby from specified distance.
Figure 10 is the outside oblique view of transmission-type module (infrared rays receiver) 40, and as shown in figure 11, this module 40 comprises sensitive lens 41, support 42, HIC plate 45 and plate shielding 46.By ultrasonic bonder sensitive lens 41 is welded in support 42.Plate shielding 46 is set on the photoelectricity IC 45a of HIC plate 45.The upper surface of plate shielding 46 is to locate according to the local quadrangle projection (not shown) on support 42 pedestals.Sensitive lens 41 has smooth upper surface, and its lower surface protrudes on downward direction.
Each of above-mentioned these four kinds of modules all is suitable for supporting by shell with the output circuit assembly, to form photoelectric sensor.The shell of photoelectric sensor can adopt difformity.As an example, Figure 12 and 13 shows rectangular enclosure and barrel shrond respectively.As shown in figure 12, rectangular enclosure is provided with pedestal 51, side cover 52, top cover 53 and bottom 54.Module 50 is placed in the shell with output circuit assembly 55, to form the photoelectric sensor of rectangular enclosure type.As shown in figure 13, barrel shrond is provided with main casing 61, shell lens 62, bizet 63 and pedestal 64.Barrel shrond type photoelectric sensor is to form like this: output circuit assembly 60 and module 50 are assemblied in pedestal 64; This pedestal 64 is deposited in the main casing 61; And bizet 63 and shell lens 62 be connected to this main casing 61.Module 50 can be diffusion reflection pattern, retroreflecting type, distance setting type or transmission-type.Deposit in the output circuit assembly 55 in the rectangular enclosure and deposit in the type that the interior output circuit assembly 60 of barrel shrond all is applicable to module 50.With specific explanations, dissimilar output circuit assemblies can make up with individual module as below, have the different photoelectric sensors of difference in functionality with formation.
Below, the electric hardware configuration of explanation module.Figure 14 is the circuit diagram of the HIC plate (testing circuit assembly) 15 of diffusion reflection pattern module 10.The circuit diagram that forms the HIC plate (testing circuit assembly) 25 of retroreflecting pattern piece 20 is identical.
The internal structure of the photoelectricity IC 15a of testing circuit assembly 15 is shown in Figure 15 and 16.As shown in the figure, photoelectricity IC 15a is provided with luminous (light-emitter) drive circuit 101, self diagnosis/input light display setting part 102, self diagnosis/input light demonstration output 103, constant voltage circuit 104, control output 105, turn-off delay (off-delay) timer setting section 106, pattern switching part 107, main amplifier 108, hysteresis initialization circuit 109, pierce circuit 110, BGS main amplifier 111, BGS hysteresis initialization circuit 112, inner photo detector PD2 and signal processing circuit 113.When this module is used as distance setting pattern piece, use BGS main amplifier 111 and BGS hysteresis initialization circuit 112.
Light emission drive circuit 101 is connected in the 21st pin.Self diagnosis/input light display setting part 102 is connected in the 31st pin.Self diagnosis/input light shows that output 103 is connected in the 19th pin and the 20th pin.Constant voltage circuit 104 is connected in the 25th pin and the 23rd pin, in order to stable power is provided to the inside of photoelectricity IC 15a.Control output 105 is connected in the 17th pin and the 18th pin.Turn-off delay timer setting section 106 is connected in the 14th pin.Pattern switching part 107 is connected in the 32nd pin, switches in order to carry out light inlet/shading.Main amplifier 108 is connected in the 9th pin.The negative electrode of inner photo detector PD2 is input to the plus end (plus-terminal) of the first operational amplifier OP1 by capacitor C10, and the lead-out terminal of the first operational amplifier OP1 is connected in the 7th pin.The second amplifier OP2 has the lead-out terminal that is connected in the input terminal of the 2nd pin and is connected in the 6th pin by capacitor C11.Signal processing circuit 113 is connected in the 26th, the 27th and the 29th pin.Differential amplifier OP3 has respectively and is connected in the input terminal of the 1st and the 2nd pin and is connected in the 4th pin lead-out terminal by capacitor C12 and C11.BGS main amplifier 111 is connected in the 5th pin, and BGS hysteresis initialization circuit 112 is connected in the 10th pin.Under the situation of scattered reflection module, the 6th pin and the 10th pin are not need with obsolete, have only those pins that need to connect in testing circuit assembly 15.
Figure 17 is the circuit diagram that forms the HIC plate 35 (testing circuit assembly) of distance setting pattern piece 30, and it comprises 15 terminal SB1-SB15 and a photoelectricity IC 35a.Photoelectricity IC 35a is configured to the photoelectricity IC 15a of diffusion reflection pattern module similar, and difference is that service range is not set the unwanted pin of pattern piece.
With reference to Figure 17, terminal SB1 is used for driven for emitting lights LED, is connected in the 21st pin of IC.Terminal SB2 is used to regulate glow current, and terminal SB3 is used for source voltage VCC is provided to emitting led (D2).Terminal SB2 is connected in the negative electrode of emitting led (D2), and this emitting led anode is connected in terminal SB3.Terminal SB4 is the sensor electrical source terminal, is connected in the 25th pin of IC.Terminal SB5 is free of attachment to Anywhere.Terminal SB6 is that timer is set terminal, is connected in the 14th pin of IC.Terminal SB7 is the preamplifier lead-out terminal, is connected in the 6th pin of IC.Terminal SB8 is an action display lamp terminal, is connected in the 18th pin of IC.Terminal SB9 is ground connection (GND) terminal, is connected in the 33rd pin of IC, also is connected in the 30th pin of IC by resistor R 4.Terminal SB 10 is control output end, is connected in the 17th pin of IC.Terminal SB11 is the main amplifier input terminal, is connected in the 9th pin of IC by capacitor C3.Terminal SB12 is light inlet/shading switched terminal, is connected in the 32nd pin of IC.Terminal SB13 is stable display lamp terminal, is connected in the 26th pin of IC.Terminal SB14 is the internal electric source terminal, is connected in the 23rd and the 8th pin of IC.Terminal SB14 also is connected in terminal SB9 (GND) by capacitor C4.Terminal SB15 is BGS/FGS switched terminal (below will describe), is connected in the 29th pin of IC.
The anode of the photodiode PD1 of two-part structure is connected in the 1st and the 2nd pin of photoelectricity IC 35a, and its negative electrode is connected in terminal SB9 (GND) by capacitor C5.This photodiode PD1 is split up into the nearside light accepting part and divides and distally light accepting part branch.Because the 7th pin is adapted to be connected to inner photo detector PD2, thus under the situation of testing circuit assembly 35, unwanted those pins of service range setting module not, and only connect the needed pin of distance setting module.As shown in Figure 9, the photodiode 35b of two-part structure is set on the HIC plate 35, and photoelectricity IC 35a is set under the HIC plate 35, so that be electrically connected mutually by the through hole in the HIC plate 35.
Figure 18 is the circuit diagram that forms the HIC plate 45 (testing circuit assembly) of transmission-type optical-electric module (infrared rays receiver) 40, and it comprises 15 terminal SB1-SB15 and a photoelectricity IC 45a.Photoelectricity IC 45a is similar to the photoelectricity IC 15a of diffusion reflection pattern module.Testing circuit assembly 45 is constructed to the testing circuit assembly 15 of diffusion reflection pattern optical-electric module basic identical.
Figure 19 is the circuit diagram that is interconnected in the output circuit assembly 10b of testing circuit assembly 15, and all functions that it is used to utilize diffusion reflection pattern module 10 comprise and corresponding 15 the terminal SB1-SB15 of the terminal of testing circuit assembly 15.External diagnosis input terminal T1 is connected in the base stage of transistor T R2 by resistor R 5, and the collector electrode of this transistor T R2 is connected in terminal SB1, and its emitter is connected in terminal SB13 (GND).Sensor electrical source terminal T2 is connected in the input terminal of power circuit 201, and the lead-out terminal of this power circuit 201 is connected in terminal SB6.Sensor electrical source terminal T2 is connected in terminal SB3 by resistor R 6.The anode of stability display lamp D3 is connected in the lead-out terminal of power circuit 201, and its negative electrode is connected in terminal SB5 through resistor R 7.The anode of action display lamp D4 is connected in the lead-out terminal of power circuit 201, and its negative electrode is connected in terminal SB9.The input terminal of IC 202 is connected in terminal SB10, and its PNP lead-out terminal and NPN lead-out terminal are connected in the sub-T4 in control output end by switch SW.IC 202 is provided with the terminal that is interconnected in sensor electrical source terminal T2 and terminal SB13.Self diagnosis lead-out terminal T3 is connected in the collector electrode of transistor T R3, and the base stage of this transistor T R3 is connected in terminal SB8, and its emitter is connected in terminal SB13 (GND) by resistor R 8.Light inlet/shading switched terminal T5 is connected in the base stage of transistor T R4 by resistor R 9, the emitter of this transistor T R4 is connected in terminal SB13 (GND), its collector electrode is connected in terminal SB12, and is connected in SB7 by resistor R 10 (it is connected in terminal SB4).Capacitor C5 is connected between terminal SB11 and the SB13.Variable resistance R11 has two terminals that are connected to terminal SB15 and SB13, and its tapping voltage (fractional voltage) terminal VR is connected in terminal SB14.Terminal SB2 is connected in terminal SB13 and ground connection GND terminal T6 by resistor R 12.
Be provided with the function of self-diagnostic function, timer set-up function, light inlet/shading handoff functionality, the function of regulating light income sensitivity, external diagnosis function and adjusting glow current with the photoelectric sensor of diffusion reflection pattern module 10 and output circuit assembly 10b structure.
Self-diagnostic function can be selected by the voltage level that changes terminal SB4.If the voltage level of terminal SB4 is set to earth level, shown by light.If terminal SB4 be the open circuit or under VCC, then do not have self diagnosis.If terminal SB4 is set equal to IC internal stability voltage (Vref), then meaning has self diagnosis.If there is not self diagnosis, then terminal SB8 becomes open circuit.
The timer set-up function is to set turn-off delay regularly according to the electric capacity of capacitor C5.Set turn-off delay regularly by the electric capacity that changes capacitor C5.
Light inlet/shading switching is to realize by the voltage level that changes terminal SB12.If terminal SB12 is set to earth level, then be set at shading.If terminal SB12 is set to open circuit or is set at IC internal stability voltage (Vref), then it becomes light inlet.
The function of regulating light income is to utilize the sensitivity adjusting circuit that is connected in main amplifier input terminal and preamplifier lead-out terminal to regulate the sensitivity of light income.Sensitivity for light income can be regulated by the value that changes variable resistance R11.
The external diagnosis function can be selected by the voltage level that changes terminal SB1.If the voltage level of terminal SB1 is set to earth level, then stop luminous.When terminal SB1 is set to open-circuit condition, then luminous.
The function of regulating glow current is to regulate glow current by the resistance value of resistor R 12, thereby can change the detection distance.Being used for luminous electric current can change by the resistance value that changes resistor R 12.
When switch SW is connected to the PNP lead-out terminal of IC 202 (having integrated PNP transistor and NPN transistor thereon) or NPN lead-out terminal, become PNP output or NPN output from the control output of output circuit assembly 10b.In other words, because output circuit assembly 10b contains PNP transistor and NPN transistor, the compactness so these parts can become, and can reduce production costs.
Figure 20 is the circuit diagram that is interconnected in the output circuit assembly 10c of testing circuit assembly 15, and the part (function A) that it is used for only utilizing the function of diffusion reflection pattern module 10 comprises and corresponding 15 the terminal SB1-SB15 of the terminal of testing circuit assembly 15.Because this output circuit assembly 10c is to construct with the essentially identical mode of output circuit assembly 10b of using testing circuit assembly repertoire type, so below will only describe its difference.
This output circuit assembly 10c does not utilize external diagnosis function, self-diagnostic function or timer set-up function.In order to activate the function of input light display lamp, terminal SB4 is connected in terminal SB13, and terminal SB1 is not connected with SB11.In order to make action display lamp D4 play the effect of input light display lamp, the anode of action display lamp D4 is connected in the lead-out terminal of power circuit 201, its negative electrode is connected in the collector electrode of transistor T R5 by resistor R 13, the base stage of this transistor T R5 is connected in terminal SB8, and its emitter is connected in terminal SB13 by resistor R 14.Therefore, the state of action display lamp D4 changes according to the output condition of terminal SB8, thereby can make action display lamp D4 play the effect of input light display lamp.
The photoelectric sensor that forms with diffusion reflection pattern module 10 and output circuit assembly 10c is provided with light inlet/shading handoff functionality, regulates the function of light income sensitivity and the function of regulating glow current.
Figure 21 is the circuit diagram that is interconnected in another output circuit assembly 10d of testing circuit assembly 15, another part (function B) that it is used to utilize the function of diffusion reflection pattern module 10 comprises and corresponding 15 the terminal SB1-SB15 of the terminal of testing circuit assembly 15.This output circuit assembly 10d still is to construct with the essentially identical mode of output circuit assembly 10b of using testing circuit assembly repertoire type, just be not provided with external diagnosis function, self-diagnostic function or timer set-up function, so terminal SB1, SB4, SB8 and SB11 are connected.The photoelectric sensor that forms with diffusion reflection pattern module 10 and output circuit assembly 10d is provided with light inlet/shading handoff functionality, regulates the function of light income sensitivity and the function of regulating glow current.
Above-mentioned output circuit assembly 10b, 10c and 10d also can be used to the testing circuit assembly 25 (the testing circuit assembly 15 of diffusion reflection pattern module) of retroreflecting pattern piece 20 and be used for the testing circuit assembly 45 of transmission-type optical-electric module 40 (infrared rays receiver).
Figure 22 is the circuit diagram that is interconnected in the output circuit assembly 30b of testing circuit assembly 35, and all functions that it is used to utilize distance setting pattern piece 30 comprise and corresponding 15 the terminal SB1-SB15 of the terminal of testing circuit assembly 35.
Light inlet/shading switched terminal T11 is connected in the base stage of transistor T R6 by resistor R 15, and the collector electrode of this transistor T 6 is connected in terminal SB12, and is connected in terminal SB14 by resistor R 16, and its emitter is connected in terminal SB9 (GND).BGS/FGS switched terminal T12 is connected in the base stage of transistor T R7 by resistor R 17, and the collector electrode of this transistor T R7 is connected in terminal SB15, and is connected in terminal SB14 by resistor R 18, and its emitter is connected in terminal SB9 (GND).Sensor electrical source terminal T13 is connected in the input terminal of power circuit 301, and the lead-out terminal of this power circuit 301 is connected in terminal SB4, and is connected in terminal SB3 by resistor R 19.The anode of stability display lamp D5 is connected in the lead-out terminal of power circuit 301, and its negative electrode is connected in terminal SB13 by resistor R 20.The anode of action display lamp D6 is connected in the lead-out terminal of power circuit 301, and its negative electrode is connected in terminal SB8.The input terminal of IC 302 is connected in terminal SB10, and its PNP lead-out terminal and NPN lead-out terminal are connected in the sub-T14 in control output end by switch SW.IC 302 is provided with the terminal that is interconnected in sensor electrical source terminal T13 and terminal SB9.Transistor T R8 has the collector electrode that is connected in terminal SB2, and its base stage is connected in terminal SB1, and its emitter is connected in terminal SB9 (GND) by resistor R 21.Capacitor C6 connects between terminal SB6 and SB9.Terminal SB7 and SB11 are connected in terminal SB9 and ground connection (GND) terminal T15 by resistor R 22.Terminal SB5 connects.The photoelectric sensor that forms with distance setting pattern piece 30 and output circuit assembly 30b is provided with BGS/FGS handoff functionality, timer set-up function, light inlet/shading handoff functionality, regulates the function of light income sensitivity and the function of regulating glow current.The BGS/FGS handoff functionality is realized by the voltage level that changes terminal SB15 place.The BGS function is set at earth level by the voltage with terminal SB15 place and realizes, the FGS function is set at IC internal stability voltage (Vref) level by the voltage with terminal SB15 place and realizes.The timer set-up function is realized by the value that changes capacitor C6, thereby is changed turn-off delay regularly.
Figure 23 is the circuit diagram that is interconnected in the output circuit assembly 30c of testing circuit assembly 35, and it is used for only utilizing the part of the function of distance setting pattern piece 30.Because this output circuit assembly 30c is to construct with the essentially identical mode of output circuit assembly 30b of service range setting pattern piece 30 repertoire types, so following its difference of only describing.Light inlet/shading switched terminal T11 is connected in the base stage of transistor T R6 by resistor R 15, and the collector electrode of this transistor T R6 is connected in terminal SB12, and is connected in terminal SB14 and SB15 by resistor R 16, and its emitter is connected in terminal SB9 (GND).Output circuit assembly 30d does not use BGS/FGS handoff functionality and timer set-up function, and its terminal SB5 is connected with SB6.The photoelectric sensor that forms with distance setting pattern piece 30 and output circuit assembly 30c has light inlet/shading handoff functionality, regulates the function of light income sensitivity and the function of regulating glow current.
As described in top example, the photoelectric sensor with difference in functionality can be by with dissimilar output circuit assemblies and combined setting of detection terminal module of the present invention.Because optical module and testing circuit assembly are with the modular form structure, so can use many difform shells.Thereby when can holding rich and varied element, also can reduce number of elements and production cost.
Although the present invention is described to be applied to the photoelectric sensor of diffusion reflection pattern, retroreflecting type, distance setting type and transmission-type hereinbefore, need not superfluous words, the present invention also can be applicable to the photoelectric sensor of other types.
Claims (17)
1. a detection terminal module that is used for photoelectric sensor is characterized in that,
By forming the above-mentioned detection terminal module that is used for photoelectric sensor with optical module and testing circuit assembly are integrated, wherein,
Above-mentioned optical module comprises the support of lens and these lens of maintenance,
Above-mentioned testing circuit assembly comprises integrated circuit, and this integrated circuit comprises signal processing circuit,
Above-mentioned testing circuit assembly has stable display lamp terminal, action display lamp terminal, control output end, sensor electrical source terminal, GND terminal at least, is used as the terminal that is connected with said integrated circuit,
Constitute the deferent segment circuit by utilizing, thereby at random make the photoelectric sensor product from the object detection signal of testing circuit assembly output.
2. the detection terminal module that is used for photoelectric sensor as claimed in claim 1 is characterized in that,
Whether said integrated circuit also has self-diagnostic circuit and is used for selecting to make self-diagnostic circuit to carry out the circuit of work based on signal input, and wherein, this self-diagnostic circuit compares and export comparative result with the above-mentioned signal level of light signal and the defined threshold of being subjected to,
Above-mentioned testing circuit assembly also has self diagnosis and selects terminal and self diagnosis lead-out terminal.
3. the detection terminal module that is used for photoelectric sensor as claimed in claim 1 is characterized in that,
Said integrated circuit also has power circuit and sets the circuit of predetermined timing device time based on signal input, and wherein, this power circuit comes built-in circuit is supplied with stabilized power supply based on the power supply from the outside,
Above-mentioned testing circuit assembly also has the internal electric source terminal and timer is set terminal.
4. the detection terminal module that is used for photoelectric sensor as claimed in claim 1 is characterized in that,
Said integrated circuit also has light inlet/shading commutation circuit, and wherein, this light inlet/shading commutation circuit is used for switching between light inlet work and shading work based on the signal input,
Above-mentioned light inlet work is used for carrying out object detection output going into this photoelectric sensor of light time to above-mentioned photoelectric sensor,
Above-mentioned shading work is used for that this photoelectric sensor carries out object detection output to above-mentioned photoelectric sensor shield light the time,
Above-mentioned testing circuit assembly also has light inlet/shading switched terminal.
5. the detection terminal module that is used for photoelectric sensor as claimed in claim 1 is characterized in that,
Said integrated circuit also has main amplifier circuit and preamplifier circuit, and wherein, this main amplifier circuit is based on importing the sensitivity of adjusting for light income, and this preamplifier circuit is exported light income,
The testing circuit assembly also has main amplifier input terminal and preamplifier lead-out terminal.
6. the detection terminal module that is used for photoelectric sensor as claimed in claim 1 is characterized in that,
Above-mentioned optical module also comprises light-emitting component,
Said integrated circuit also comprises the circuit that stops driven light-emitting element based on the signal input,
Above-mentioned testing circuit assembly also has the external diagnosis input terminal.
7. the detection terminal module that is used for photoelectric sensor as claimed in claim 1 is characterized in that,
Above-mentioned optical module also comprises light-emitting component,
Said integrated circuit also comprises based on signal input and circuit that the glow current that flows through above-mentioned light-emitting component is adjusted,
Above-mentioned testing circuit assembly also has the Current Regulation terminal.
8. the detection terminal module that is used for photoelectric sensor as claimed in claim 1 is characterized in that,
Said lens is light emission lens and sensitive lens.
9. the detection terminal module that is used for photoelectric sensor as claimed in claim 1 is characterized in that,
Said lens is a sensitive lens.
10. a photoelectric sensor is characterized in that, has the detection terminal module, lead-out terminal module, the shell that are used for photoelectric sensor,
By forming the above-mentioned detection terminal module that is used for photoelectric sensor with optical module and testing circuit assembly are integrated, wherein,
Above-mentioned optical module comprises the support of lens and these lens of maintenance,
Above-mentioned testing circuit assembly comprises integrated circuit, and this integrated circuit comprises signal processing circuit,
Above-mentioned testing circuit assembly has stable display lamp terminal, action display lamp terminal, control output end, sensor electrical source terminal, GND terminal at least, is used as the terminal that is connected with said integrated circuit,
Above-mentioned lead-out terminal module is equipped with output circuit, and at least by stable display lamp terminal, action display lamp terminal, control output end, sensor electrical source terminal and GND terminal, be electrically connected with the above-mentioned detection terminal module that is used for photoelectric sensor
Above-mentioned shell is used to keep above-mentioned detection terminal module and the above-mentioned lead-out terminal module that is used for photoelectric sensor.
11. as photoelectric sensor as described in the claim 10, it is characterized in that,
Whether said integrated circuit also has self-diagnostic circuit and is used for selecting to make self-diagnostic circuit to carry out the circuit of work based on signal input, and wherein, this self-diagnostic circuit compares and export comparative result with the above-mentioned signal level of light signal and the defined threshold of being subjected to,
Above-mentioned testing circuit assembly also has self diagnosis and selects terminal and self diagnosis lead-out terminal,
Above-mentioned lead-out terminal module is equipped with output circuit, and select terminal and above-mentioned self diagnosis lead-out terminal by aforementioned stable display lamp terminal, above-mentioned action display lamp terminal, above-mentioned control output end, the sensor power supply terminal, above-mentioned GND terminal, above-mentioned self diagnosis at least, be electrically connected with the above-mentioned detection terminal module that is used for photoelectric sensor
Carry out signal at self diagnosis and be imported into the above-mentioned self diagnosis selecting side period of the day from 11 p.m. to 1 a.m, by the work of above-mentioned signal processing circuit, from above-mentioned self diagnosis lead-out terminal output self diagnosis result.
12. photoelectric sensor as claimed in claim 10 is characterized in that,
Said integrated circuit also has power circuit and sets the circuit of predetermined timing device time based on signal input, and wherein, this power circuit comes built-in circuit is supplied with stabilized power supply based on the power supply from the outside,
Above-mentioned testing circuit assembly also has the internal electric source terminal and timer is set terminal
Above-mentioned lead-out terminal module is equipped with output circuit, and set terminal by aforementioned stable display lamp terminal, above-mentioned action display lamp terminal, above-mentioned control output end, the sensor power supply terminal, above-mentioned GND terminal, above-mentioned internal electric source terminal and above-mentioned timer at least, be electrically connected with the above-mentioned detection terminal module that is used for photoelectric sensor
Be sent to above-mentioned timer when setting terminal at the timer time setting signal,, set timer time by the work of above-mentioned signal processing circuit.
13. photoelectric sensor as claimed in claim 10 is characterized in that,
Said integrated circuit also has light inlet/shading commutation circuit, and wherein, this light inlet/shading commutation circuit is used for switching between light inlet work and shading work based on the signal input,
Above-mentioned light inlet work is used for carrying out object detection output going into this photoelectric sensor of light time to above-mentioned photoelectric sensor,
Above-mentioned shading work is used for that this photoelectric sensor carries out object detection output to above-mentioned photoelectric sensor shield light the time,
Above-mentioned testing circuit assembly also has light inlet/shading switched terminal,
Above-mentioned lead-out terminal module is equipped with output circuit, and at least by aforementioned stable display lamp terminal, above-mentioned action display lamp terminal, above-mentioned control output end, the sensor power supply terminal, above-mentioned GND terminal and above-mentioned light inlet/shading switched terminal, be electrically connected with the above-mentioned detection terminal module that is used for photoelectric sensor
Cutting when being sent to above-mentioned light inlet/shading switched terminal,, switching controls is carried out in light inlet/shading by the work of above-mentioned signal processing circuit for signal.
14. photoelectric sensor as claimed in claim 10 is characterized in that,
Said integrated circuit also has main amplifier circuit and preamplifier circuit, and wherein, this main amplifier circuit is based on importing the sensitivity of adjusting for light income, and this preamplifier circuit is exported light income,
The testing circuit assembly also has main amplifier input terminal and preamplifier lead-out terminal,
Above-mentioned lead-out terminal module is equipped with output circuit, and at least by aforementioned stable display lamp terminal, above-mentioned action display lamp terminal, above-mentioned control output end, the sensor power supply terminal, above-mentioned GND terminal, above-mentioned main amplifier input terminal and above-mentioned preamplifier lead-out terminal, be electrically connected with the above-mentioned detection terminal module that is used for photoelectric sensor
Based on output, export the sensitivity adjustment signal of light income to above-mentioned main amplifier input terminal from above-mentioned preamplifier.
15. photoelectric sensor as claimed in claim 10 is characterized in that,
Above-mentioned optical module also comprises light-emitting component,
Said integrated circuit also comprises the circuit that stops driven light-emitting element based on the signal input,
Above-mentioned testing circuit assembly also has the external diagnosis input terminal,
Above-mentioned lead-out terminal module is equipped with output circuit, and at least by aforementioned stable display lamp terminal, above-mentioned action display lamp terminal, above-mentioned control output end, the sensor power supply terminal, above-mentioned GND terminal and said external diagnosis input terminal, be electrically connected with the above-mentioned detection terminal module that is used for photoelectric sensor
When externally diagnosis execution signal was sent to said external diagnosis input terminal, by the work of above-mentioned signal processing circuit, performance stopped the external diagnosis function of light projector.
16. photoelectric sensor as claimed in claim 10 is characterized in that,
Above-mentioned optical module also comprises light-emitting component,
Said integrated circuit also comprises based on signal input and circuit that the glow current that flows through above-mentioned light-emitting component is adjusted,
Above-mentioned testing circuit assembly also has the Current Regulation terminal,
Above-mentioned lead-out terminal module is equipped with output circuit, and at least by aforementioned stable display lamp terminal, above-mentioned action display lamp terminal, above-mentioned control output end, the sensor power supply terminal, above-mentioned GND terminal and Current Regulation terminal, be electrically connected with the above-mentioned detection terminal module that is used for photoelectric sensor
When glow current was adjusted signal and is sent to above-mentioned Current Regulation terminal, by the work of above-mentioned signal processing circuit, the function of glow current was adjusted in performance.
17. photoelectric sensor as claimed in claim 10 is characterized in that,
This photoelectric sensor can constitute retro-reflection optoelectronic sensor, diffusion reflection pattern photoelectric sensor, distance setting type photoelectric sensor, transmission-type photoelectric sensor.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004072403 | 2004-03-15 | ||
| JP2004072403 | 2004-03-15 | ||
| JP2005042078 | 2005-02-18 |
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| CN200510055076.5A Division CN1670877A (en) | 2004-03-15 | 2005-03-15 | Photoelectric sensor and detector terminal module therefor |
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| CN101038884A CN101038884A (en) | 2007-09-19 |
| CN100530573C true CN100530573C (en) | 2009-08-19 |
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| CNB2007100858192A Expired - Fee Related CN100530573C (en) | 2004-03-15 | 2005-03-15 | Photoelectric sensor and detector terminal module therefor |
| CN 200520007339 Expired - Fee Related CN2831049Y (en) | 2004-03-15 | 2005-03-15 | Photoelectric sensor and detect or terminal module therefor |
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| JP6094361B2 (en) * | 2013-04-24 | 2017-03-15 | オムロン株式会社 | Photo sensor |
| JP6326881B2 (en) * | 2014-03-15 | 2018-05-23 | オムロン株式会社 | Photosensor component and manufacturing method thereof |
| CN105789197B (en) * | 2014-12-25 | 2019-03-15 | 日月光半导体制造股份有限公司 | Optical module, its manufacturing method and the electronic device with optical module |
| JP6969104B2 (en) | 2017-01-24 | 2021-11-24 | オムロン株式会社 | Sensors and how to set thresholds for sensors |
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| CN2831049Y (en) | 2006-10-25 |
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