CN100519118C - Non-screw rimer extruding forming machine for producing baked bricks - Google Patents
Non-screw rimer extruding forming machine for producing baked bricks Download PDFInfo
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- CN100519118C CN100519118C CNB2006101530922A CN200610153092A CN100519118C CN 100519118 C CN100519118 C CN 100519118C CN B2006101530922 A CNB2006101530922 A CN B2006101530922A CN 200610153092 A CN200610153092 A CN 200610153092A CN 100519118 C CN100519118 C CN 100519118C
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- higher level
- mud
- vee
- pulley
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Abstract
An extruder without spiral stirring unit for shaping the bricks to be sintered from coal gangue, powdered coal ash, etc is composed of an upper system consisting of machine frame, power unit, stirring case and vacuumizing case, and a lower system consisting of machine frame, power unit, clay pressing case, extruding cylinder and exit die.
Description
Technical field
The present invention relates to a kind of building material production of articles machinery, especially relate to a kind of extrusion molding machinery of producing in the fired brick process.Its main application is to push the mud bar that becomes required form through the raw material that ageing is handled.Be specially adapted to industrial solid castoffs such as gangue, flyash, shale, mine tailing and do the extrusion molding that raw material is produced sintered hollow block.
Background technology
Countries such as the moral that maintains the leading position in tile machinery manufacturing field in the world at present, method, American and Britain, its equipment performance advanced person, automaticity height.Domestic also have numerous tile machinery manufacturing firms, and its performance, quality and technical merit are uneven.But the forming machine that present fired brick former manufacturer produces, all be to adopt to have continued to use the traditional screw reamer of many decades and advance the form of extruding without exception, and the shortcoming that screw reamer advances the existence of extrusion molding own to overcome, mainly be: the specific form of extruding makes the surface of goods and inside have spiral lamination, influences the intensity and the quality of goods; Screw reamer extruded axial power is huge, must adopt the thrust bearing of heavy series to bear axial force in screw reamer axle back; Solid waste raw material blending proportion is restricted; The screw reamer quick abrasion, maintenance difficulty and workload are big, and regular maintenance difficulty and expense increase; The shared mud cylinder intracavity space of screw reamer wheel hub volume is bigger, and the volume of material channel is diminished, and extrusion efficiency is reduced.
Domestic by retrieval brick and tile extrusion technology (equipment), not seeing has the technology similar with the present invention (equipment) to carry out publicity.
Summary of the invention
Purpose of the present invention is exactly the shortcoming that overcomes prior art, provide industrial solid castoffs such as a kind of novel gangue, flyash, shale, mine tailing to do raw material and produce the no rimer extruding forming machine for producing of sintered hollow block in producing, change traditional screw propulsion and extrude form, ward off an approach in addition in that the fired brick product molding is technical.
The objective of the invention is to realize that by following technical proposals a kind of non-screw rimer extruding forming machine for producing baked bricks mainly is made up of higher level and the two large divisions of subordinate.The higher level partly is made up of higher level's frame, power section, agitator tank, vacuum tank; Wherein higher level's frame is welded by shaped steel, power section is made up of the higher level's motor, vee-pulley, higher level's reductor and the higher level's shaft coupling that are installed in above higher level's frame, higher level's motor connects with the vee-pulley that is installed in higher level's reductor power input by the V-belt, and two clutch ends of higher level's reductor connect with two higher level's shaft couplings respectively; Two shafts are installed in the agitator tank, one end of agitator tank uses Bolt Connection on higher level's frame by support, the other end and vacuum tank Bolt Connection, one end of two shafts connects by two higher level's bearing block support fixation above higher level's frame and with two higher level's shaft couplings, the other end runs through vacuum tank and is fixedly connected on vacuum tank with bearing block, vacuum tank connects a side with agitator tank have band, the upper end Bolt Connection of the pressure mud box of the lower end of vacuum tank and subordinate's part makes upper and lower level part be connected into as a whole; Subordinate partly by subordinate's frame, power section, pressure mud box, extrude the mud cylinder, head is formed; Wherein subordinate's frame is welded by shaped steel, power section is by the subordinate's motor that is installed in above subordinate's frame, vee-pulley, bearing block and bearing bracket, subordinate's clutch, subordinate's reductor and subordinate's clamping coupling are formed, subordinate's motor connects another vee-pulley by vee-pulley, another vee-pulley is fixedly connected on subordinate's frame by bearing block and bearing bracket, subordinate's clutch connects with subordinate reductor power input, subordinate's reductor bolting is installed in above subordinate's frame, and two clutch end connects with subordinate's clamping coupling and vee-pulley respectively; Press to be equipped with in the mud box and press the mud roller, press the mud roller to be installed in and press on the mud roller main shaft, and by pressing mud roller main shaft bearing to be installed in pressure mud box upper inside, press mud roller main shaft one end to connect with cycloidal reducer through shaft coupling, the cycloidal reducer power intake connects with vee-pulley, vee-pulley connects with the vee-pulley of subordinate reductor power output by the V-belt, press the mud box inner lower that the grooved roller is installed, the grooved roller is installed on the grooved roller main shaft, grooved roller main shaft is installed in by grooved roller main shaft bearing and presses on the mud box, grooved roller main shaft one end connects with the subordinate clamping coupling, press the inboard position easy to wear of mud box abrasion-proof backing block to be installed with bolting with pressure mud roller and grooved roller, press mud box and extrude the upside angle position welding connection cleaning shoe base that the mud cylinder connects, cleaning shoe base centre position axially and by certain angle has the cleaning shoe hole slot, the cleaning shoe hole slot sees through presses mud box, cleaning shoe is installed in the cleaning shoe hole slot, its top is fixed by cover plate and bolt, its underpart wedge angle and grooved roller Baltimore groove bottom connection, gap length is regulated by the backing plate on its top of increase and decrease; Described head comprises head and the machine mouth that is welded by steel plate, the head both sides respectively with extrude mud cylinder and machine mouth Bolt Connection.
Major advantage of the present invention is: goods do not have spiral lamination, and the movement locus of extruding of raw material does not have circular motion, has only rectilinear motion, fundamentally eliminates spiral lamination, has improved the intensity of goods; Do not have distributary phenomenon in the raw material extrusion, the various feed distribution of goods section are even, the mixing than improving greatly of solid waste; Parts easy to wear reduce, and maintenance and maintenance workload reduce, and reduce maintenance cost; Extruded axial power is disperseed, and the unit are axial force reduces; There is not the existence of reamer, the passage of extruding that mud cylinder inner chamber is whole as raw material, extrusion efficiency improves greatly.
Description of drawings
Fig. 1 is the front view of non-screw rimer extruding forming machine for producing structural representation
Fig. 2 is the vertical view of non-screw rimer extruding forming machine for producing structural representation
Fig. 3 is the right view of non-screw rimer extruding forming machine for producing structural representation
Fig. 4 is the front view of non-screw rimer extruding forming machine for producing subordinate part-structure schematic diagram
Fig. 5 is the vertical view of non-screw rimer extruding forming machine for producing subordinate part-structure schematic diagram
Fig. 6 is the cutaway view of non-screw rimer extruding forming machine for producing subordinate part-structure schematic diagram
Among the figure: 1 higher level's frame, 2 higher level's motor, 3 vee-pulleys, 4 higher level's reductors, 5 higher level's shaft couplings, 6 agitator tanks, 7 shafts, 8 supports, 9 vacuum tanks, 10 higher level's bearing blocks, 11 bearing blocks, 12 bands, 13 press mud box, 14 subordinate's frames, 15 subordinate's motor, 16 vee-pulleys, 17 vee-pulleys, 18 bearing blocks, 19 bearing brackets, 20 subordinate's clutches, 21 subordinate's reductors, 22 subordinate's clamping couplings, 23 vee-pulleys, 24 press the mud roller, 25, press mud roller main shaft, 26 press mud roller main shaft bearing, 27 shaft couplings, 28 cycloidal reducers, 29 vee-pulleys, 30 grooved rollers, 31 grooved roller main shafts, 32 grooved roller main shaft bearings, 33 abrasion-proof backing blocks, 34 extrude the mud cylinder, 35 cleaning shoe bases, 36 cleaning shoes, 37 cover plates, 38 backing plates, 39 handpiece cases, 40 machine mouths.
The specific embodiment
A kind of non-screw rimer extruding forming machine for producing baked bricks of the present invention mainly is made up of higher level and the two large divisions of subordinate, and the higher level partly is made up of higher level's frame, power section, agitator tank, band, vacuum tank; Wherein higher level's frame 1 is welded by shaped steel, power section is made up of the higher level's motor 2, vee-pulley 3, higher level's reductor 4 and the higher level's shaft coupling 5 that are installed in above higher level's frame 1, higher level's motor 2 connects with the vee-pulley 3 that is installed in higher level's reductor 4 power intakes by the V-belt, and two clutch ends of higher level's reductor 4 connect with two higher level's shaft couplings 5 respectively; Agitator tank 6 is equipped with two shafts 7, one end of agitator tank 6 passes through support 8 usefulness Bolt Connection on higher level's frame 1, the other end and vacuum tank 9 are used Bolt Connection, one end of two shafts 7 connects by two higher level's bearing block 10 support fixation above higher level's frame 1 and with two higher level's shaft couplings 5, the other end runs through vacuum tank 9 and is fixedly connected on vacuum tank 9 with bearing block 11, vacuum tank 9 connects a side with agitator tank 6 band 12, the upper end Bolt Connection of the pressure mud box 13 of the lower end of vacuum tank 9 and subordinate's part makes, subordinate partly is connected into as a whole; Subordinate partly by subordinate's frame, power section, pressure mud box, extrude the mud cylinder, head is formed; Wherein subordinate's frame 14 is welded by shaped steel, power section is by the subordinate's motor 15 that is installed in above subordinate's frame 14, vee- pulley 16,17, bearing block 18 and bearing bracket 19, subordinate's clutch 20, subordinate's reductor 21 and subordinate's clamping coupling 22 are formed, subordinate's motor 15 is by vee-pulley 16 linkage triangle belt wheels 17, vee-pulley 17 is fixedly connected on subordinate's frame 14 by bearing block 18 and bearing bracket 19, subordinate's clutch 20 connects with subordinate reductor 21 power intakes, subordinate's reductor 21 bolting are installed in above subordinate's frame 14, and two clutch end connects with subordinate's clamping coupling 22 and vee-pulley 23 respectively; Press to be equipped with in the mud box 13 and press mud roller 24, press mud roller 24 to be installed in and press on the mud roller main shaft 25, and by pressing mud roller main shaft bearing 26 to be installed in pressure mud box 13 upper inside, press mud roller main shaft 25 1 ends to connect with cycloidal reducer 28 through shaft coupling 27, cycloidal reducer 28 power intakes connect with vee-pulley 29, vee-pulley 29 connects with the vee-pulley 23 of subordinate reductor 21 clutch ends by the V-belt, press mud box 13 inner lower that grooved roller 30 is installed, grooved roller 30 is installed on the grooved roller main shaft 31, grooved roller main shaft 31 is installed in by grooved roller main shaft bearing 32 and presses on the mud box 13, grooved roller main shaft 31 1 ends connect with subordinate clamping coupling 22, press mud box 13 inboard positions easy to wear abrasion-proof backing block 33 to be installed with bolting with pressure mud roller 24 and grooved roller 30, press mud box 13 and extrude the upside angle position welding connection cleaning shoe base 35 that mud cylinder 34 connects, cleaning shoe base 35 centre positions axially and by certain angle have the cleaning shoe hole slot, the cleaning shoe hole slot sees through presses mud box 13, cleaning shoe 36 is installed in the cleaning shoe hole slot, its top is fixed by cover plate 37 and bolt, its underpart wedge angle and grooved roller 30 Baltimore groove bottom connections, gap length is regulated by the backing plate 38 on its top of increase and decrease; Described head comprises head 39 and the machine mouth 40 that is welded by steel plate, head 39 both sides respectively with extrude mud cylinder 34 and machine mouth 40 Bolt Connection.
Operation principle: the raw material of handling through ageing, stir and be advanced to by agitator tank and carry out application of vacuum in the vacuum tank, enter the pressure mud box then.Press the pressure mud roller in the mud box raw material to be pressed in the Baltimore groove of grooved roller, the grooved roller is rotated counterclockwise, and raw material rotates thereupon, by cleaning shoe the raw material in the grooved roller Baltimore groove is scraped then, clamp-ons and extrudes the mud cylinder, through head and the extrusion molding of machine mouth.
Claims (1)
1, a kind of non-screw rimer extruding forming machine for producing baked bricks is made of upper and lower level two parts, and the higher level partly is made up of higher level's frame, power section, agitator tank, vacuum tank; Wherein higher level's frame is welded by shaped steel, it is characterized in that power section is made up of the higher level's motor, vee-pulley, higher level's reductor and the higher level's shaft coupling that are installed in above higher level's frame, higher level's motor connects with the vee-pulley that is installed in higher level's reductor power input by the V-belt, and two clutch ends of higher level's reductor connect with two higher level's shaft couplings respectively; Two shafts are installed in the agitator tank, one end of agitator tank uses Bolt Connection on higher level's frame by support, the other end and vacuum tank Bolt Connection, one end of two shafts connects by two higher level's bearing block support fixation above higher level's frame and with two higher level's shaft couplings, the other end runs through vacuum chamber and is fixedly connected on vacuum tank with bearing block, vacuum tank connects a side with agitator tank have band, the upper end Bolt Connection of the pressure mud box of the lower end of vacuum tank and subordinate's part makes upper and lower level part be connected into as a whole; Its subordinate partly by subordinate's frame, power section, pressure mud box, extrude the mud cylinder, head is formed; Wherein subordinate's frame is welded by shaped steel, power section is by the subordinate's motor that is installed in above subordinate's frame, vee-pulley, bearing block and bearing bracket, subordinate's clutch, subordinate's reductor and subordinate's clamping coupling are formed, subordinate's motor connects another vee-pulley by vee-pulley, another vee-pulley is fixedly connected on subordinate's frame by bearing block and bearing bracket, subordinate's clutch connects with subordinate reductor power input, subordinate's reductor bolting is installed in above subordinate's frame, and two clutch end connects with subordinate's clamping coupling and vee-pulley respectively; Press to be equipped with in the mud box and press the mud roller, press the mud roller to be installed in and press on the mud roller main shaft, and by pressing mud roller main shaft bearing to be installed in pressure mud box upper inside, press mud roller main shaft one end to connect with cycloidal reducer through shaft coupling, the cycloidal reducer power intake connects with vee-pulley, vee-pulley connects with the vee-pulley of subordinate reductor power output by the V-belt, press the mud box inner lower that the grooved roller is installed, the grooved roller is installed on the grooved roller main shaft, grooved roller main shaft is installed in by grooved roller main shaft bearing and presses on the mud box, grooved roller main shaft one end connects with the subordinate clamping coupling, press the inboard position easy to wear of mud box abrasion-proof backing block to be installed with bolting with pressure mud roller and grooved roller, press mud box and extrude the upside angle position welding connection cleaning shoe base that the mud cylinder connects, cleaning shoe base centre position axially and by certain angle has the cleaning shoe hole slot, the cleaning shoe hole slot sees through presses mud box, cleaning shoe is installed in the cleaning shoe hole slot, its top is fixed by cover plate and bolt, its underpart wedge angle and grooved roller Baltimore groove bottom connection, gap length is regulated by the backing plate on its top of increase and decrease; Described head comprises head and the machine mouth that is welded by steel plate, the head both sides respectively with extrude mud cylinder and machine mouth Bolt Connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101530922A CN100519118C (en) | 2006-09-22 | 2006-09-22 | Non-screw rimer extruding forming machine for producing baked bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101530922A CN100519118C (en) | 2006-09-22 | 2006-09-22 | Non-screw rimer extruding forming machine for producing baked bricks |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1947980A CN1947980A (en) | 2007-04-18 |
| CN100519118C true CN100519118C (en) | 2009-07-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006101530922A Expired - Fee Related CN100519118C (en) | 2006-09-22 | 2006-09-22 | Non-screw rimer extruding forming machine for producing baked bricks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100519118C (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102198690B (en) * | 2010-03-26 | 2013-04-10 | 双鸭山东方墙材集团有限公司 | Extrusion molding machine for sintering heat preservation building block |
| CN102145508B (en) * | 2011-01-18 | 2012-02-01 | 河南省机械设计研究院有限公司 | Method for making brick by filling fly ash into die cavity |
| CN110027088A (en) * | 2019-05-27 | 2019-07-19 | 四川凡欧机械制造有限公司 | A kind of super large yield double-stage vacuum extruding machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3887747A (en) * | 1972-02-24 | 1975-06-03 | Kanebo Ltd | New hollow filamentary structures |
| CN1159973A (en) * | 1996-03-19 | 1997-09-24 | 刘德祯 | Ceramic hollow brick and block production method |
| CN1167671A (en) * | 1997-06-27 | 1997-12-17 | 黄常仁 | Process for producing high blending weight flyash clay sintered brick |
| US6274080B1 (en) * | 1998-08-21 | 2001-08-14 | Rohm And Haas Company | Method for preparing ceramic compositions |
-
2006
- 2006-09-22 CN CNB2006101530922A patent/CN100519118C/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3887747A (en) * | 1972-02-24 | 1975-06-03 | Kanebo Ltd | New hollow filamentary structures |
| CN1159973A (en) * | 1996-03-19 | 1997-09-24 | 刘德祯 | Ceramic hollow brick and block production method |
| CN1167671A (en) * | 1997-06-27 | 1997-12-17 | 黄常仁 | Process for producing high blending weight flyash clay sintered brick |
| US6274080B1 (en) * | 1998-08-21 | 2001-08-14 | Rohm And Haas Company | Method for preparing ceramic compositions |
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| Publication number | Publication date |
|---|---|
| CN1947980A (en) | 2007-04-18 |
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| C06 | Publication | ||
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| C14 | Grant of patent or utility model | ||
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| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 102602 Beijing city Daxing District Yufa Industrial Zone No. 75 Wing Street today Co-patentee after: Shuangyashan Oriental Wall Material Group Co.,Ltd. Patentee after: Dongfang Xinqiang Equipment Mfg. Co., Ltd., Beijing Address before: 102602 Beijing city Daxing District Yufa Industrial Zone No. 75 Wing Street today Co-patentee before: Shuangyashan Oriental Wall Material Co., Ltd. Patentee before: Dongfang Xinqiang Equipment Mfg. Co., Ltd., Beijing |
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| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 102602 Beijing city Daxing District Yufa Industrial Zone No. 75 Wing Street today Patentee after: Dongfang Xinqiang Equipment Mfg. Co., Ltd., Beijing Patentee after: Shuangyashan Dongfang Building Materials Equipment Co., Ltd. Address before: 102602 Beijing city Daxing District Yufa Industrial Zone No. 75 Wing Street today Patentee before: Dongfang Xinqiang Equipment Mfg. Co., Ltd., Beijing Patentee before: Shuangyashan Oriental Wall Material Group Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090729 Termination date: 20190922 |