CN201120734Y - Flat die granulator - Google Patents
Flat die granulator Download PDFInfo
- Publication number
- CN201120734Y CN201120734Y CNU2007201738827U CN200720173882U CN201120734Y CN 201120734 Y CN201120734 Y CN 201120734Y CN U2007201738827 U CNU2007201738827 U CN U2007201738827U CN 200720173882 U CN200720173882 U CN 200720173882U CN 201120734 Y CN201120734 Y CN 201120734Y
- Authority
- CN
- China
- Prior art keywords
- die
- flat
- comminutor
- main shaft
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000463 material Substances 0.000 claims abstract description 34
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 12
- 238000007790 scraping Methods 0.000 claims abstract description 7
- 238000005469 granulation Methods 0.000 claims description 8
- 230000003179 granulation Effects 0.000 claims description 8
- 239000003337 fertilizer Substances 0.000 abstract description 7
- 239000000446 fuel Substances 0.000 abstract description 6
- 239000002994 raw material Substances 0.000 abstract description 6
- 239000002028 Biomass Substances 0.000 abstract description 5
- 238000000465 moulding Methods 0.000 abstract description 4
- 239000004033 plastic Substances 0.000 abstract description 3
- 229920003023 plastic Polymers 0.000 abstract description 3
- 239000002245 particle Substances 0.000 description 7
- 235000013339 cereals Nutrition 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 230000004308 accommodation Effects 0.000 description 2
- 230000000875 corresponding Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001105 regulatory Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002910 solid waste Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000011868 grain product Nutrition 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 239000002688 soil aggregate Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004642 transportation engineering Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/228—Extrusion presses; Dies therefor using pressing means, e.g. rollers moving over a perforated die plate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/227—Means for dividing the extruded material into briquets
Abstract
The utility model discloses a flat die granulating machine. The utility model is characterized in that the flat die granulating machine comprises a machine body; a power driving device arranged on the machine body; a feeding device arranged on the top surface of the machine body; a discharging device arranged on the lateral surface of the machine body; a main axle connected with the power driving device and arranged in the machine body; a granulating part which is arranged between the feeding device and the discharging device and comprises at least one material equalizing plate, at least a group of press rollers, a cutting knife and a material scraping plate which are installed on the main axle in sequence from top to bottom; a discharging die plate arranged among the press rollers and the cutting knife and fixedly installed in the machine body. The flat die granulating machine has the advantages of high productivity, compact structure, low operating cost, simple and convenient operation and high structural strength, thereby being suitable for the molding of a great variety of raw materials with different characteristics, such as biomass fuel, fertilizer, feeding stuff and plastics.
Description
Technical field
The utility model relates to a kind of flat-die comminutor that is used for biomass fuel, fertilizer, feed and solid waste etc., and it can directly be processed into particle with powder.
Background technology
For a long time, in solid granulation field, all trades and professions personage has carried out certain work at the character of the handled material of the industry.But with regard to the structure of comminutor itself, the ring mode structure applications is very general.As the ring modeling pelletizer of U.S. CPM and the SZLH type ring modeling pelletizer of domestic just prosperous exploitation.Although the product of different company is slightly different on profile and size, operation principle is all consistent.Be that powder enters and presses a grain chamber to press grain, the ring mould drives revolution by main shaft, and 2-3 the pressure roller that is installed in the ring mould do not revolve round the sun, but because of with the pressure roller friction of rotating (by the compacting material) rotation.Enter the material of pressing the grain chamber by pressure roller clamp into, extrude, and by the extrusion molding continuously of pressing mold hole, form the column feed and along with the revolution of pressing mold circle, the cutting knife that is fixed on pressing mold circle outside again is cut into granulated meal.
There is following problem in actual use in the ring modeling pelletizer:
1. raw material accommodation is little, the main processing feed that is fit to, and energy consumption height when processing biological fuel, fertilizer and solid waste, the life-span is low.
2. encircle the modeling pelletizer complex structure, manufacturing cost is higher.
3. ring mould processing and fabricating is complicated, and the use of can't reversing, and the accessory use cost is higher.
4. particle cuts off the back and is got rid of to sidewall cracky.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of productivity ratio height, compact conformation, and operating cost is low, and is easy and simple to handle, is suitable for the multifunction granulating machine of various materials.
To achieve these goals, the utility model provides a kind of flat-die comminutor, it is characterized in that, comprising: body; Power Drive Unit is arranged on the described body; Feed arrangement is arranged at described body end face; Drawing mechanism is arranged at described body side; Main shaft is connected with described Power Drive Unit and is arranged in the described body; Granulation portion is arranged between described feed arrangement and the drawing mechanism, comprises at least one equal flitch that is installed in successively from top to bottom on the described main shaft, at least one group of pressure roller, cutting knife, material scraping plate; Material discharging mould is arranged between described pressure roller and the described cutting knife, and is fixedly mounted in the described body.
Above-mentioned flat-die comminutor, wherein, described Power Drive Unit is a motor.
Above-mentioned flat-die comminutor, wherein, described main shaft connects described motor by deceleration system.
Above-mentioned flat-die comminutor wherein, also is provided with roller frame on the described main shaft, described pressure roller group is installed on the described roller frame by pressure roller shaft, and described roller frame upper end also is provided with the adjusting lock nut.
Above-mentioned flat-die comminutor wherein, has several material holes on the described material discharging mould, its center also is provided with the roller die slack adjuster.
Above-mentioned flat-die comminutor wherein, also is provided with forcedlubricating system between described main shaft and the described deceleration system.
Above-mentioned flat-die comminutor, wherein, described deceleration system is a gear reduction system.
Above-mentioned flat-die comminutor, wherein, described roller die slack adjuster is a spring.
Above-mentioned flat-die comminutor, wherein, described forcedlubricating system comprises oil pump, connects the oil pipe of oil pump.
Above-mentioned flat-die comminutor, wherein, described body is the monoblock cast body.
Effect of the present utility model is, the utility model flat-die comminutor productivity ratio height, compact conformation, and operating cost is low, and is easy and simple to handle, and structural strength is big, can be suitable for the moulding of multiple different qualities raw materials such as biomass fuel, fertilizer, feed and plastics
Below in conjunction with the drawings and specific embodiments the utility model is described in detail, but not as to qualification of the present utility model.
Description of drawings
Fig. 1 is the utility model flat-die comminutor structural representation;
Fig. 2 is Fig. 1 vertical view.
Wherein, Reference numeral
1 feed arrangement, 2 main shafts
3 equal flitch 4 roller frames
5 pressure roller shaft, 6 pressure rollers
7 roller die gap regulating springs, 8 material discharging moulds
10 forced feed lubrications of 9 cutting knifes there are not pump
11 material scraping plates, 12 drawing mechanisms
13 gear reduction system, 14 motor
15 monoblock cast bodies, 16 adjusting lock nuts
The specific embodiment
Below in conjunction with accompanying drawing structural principle of the present utility model and operation principle are done concrete description:
See also Fig. 1, Fig. 2 the utility model flat-die comminutor structural representation.
The utility model flat-die comminutor; comprise: body 15; be arranged at the motor 14 on the body; be arranged at the feed arrangement 1 of described body end face; be arranged at the drawing mechanism 12 of body side; be connected with motor and be arranged at main shaft 2 in the body by gear reduction system 13; between feed arrangement and drawing mechanism; be installed in the adjusting lock nut 16 on the main shaft from top to bottom successively; equally distributed three equal flitch 3; roller frame 4; cutting knife 9; material scraping plate 11; three groups of pressure rollers 5 are installed on the roller frame by pressure roller shaft; three groups of pressure rollers and three homocline Board positions interlace; material discharging mould 8 is installed between pressure roller and described cutting knife; this material discharging mould is fixed in the body; have several material holes on the material discharging mould, its center is provided with the roller die gap regulating spring.
Between main shaft and transmission system forcedlubricating system is set, this system carries lubricating oil to each bearing on the main shaft by oil pump.
The utility model arrives main shaft 2 by the wheel transmission with power transmission, and main shaft 2 drive equal flitch 3, roller frames 4 and the pressure roller group 6, cutting knife 9 and the material scraping plate 11 that are installed on the roller frame are worked.Powder is from the 1 comprehensive inflow of its top feed device, and grain products flows out rapidly from sidepiece drawing mechanism 10.Its principle is exactly extrusion modling, pressure roller revolves round the sun with main shaft on the one hand during work, the rotation owing to the friction of material between the roller roller on the other hand, make material be subjected to friction and Extrusion like this and in nib, form particle, successive motion along with pressure roller, particle constantly forms, and particle is extruded from the material discharging mould bottom continuously.When extruding the length that reaches certain, the cutting knife of template bottom cuts off particle.Export through drawing mechanism by material scraping plate at last, finish pelletization.This machine structural strength is big, can be suitable for the moulding of multiple different qualities raw materials such as biomass fuel, fertilizer, feed and plastics.
The utility model material discharging mould is that positive and negative two sides can be used mutually.
The pressure roller of forming the pressure roller group can dispose different quantity at different material.
Advantage of the present utility model is:
1. the raw material wide accommodation can be used for the moulding of various materials.
2. granulation process need not material is carried out the modified processing of Denging.
3. simple in structure, be convenient to operating maintenance.
4. carry out centre charging by deadweight, harmonious material device 3 is shared material equally, presses the grain chamber effectively to cushion, and reduces and stops up, and is convenient to granulation.
5. template 6 is easy to processing, but positive and negative usefulness mutually, and operating cost is low.
6. body 12 monoblock casts, firmly durable.
7. is furnished with heavy thrust bearing, long service life.
8. be equipped with forcedlubricating system 8, system effectiveness height.
9. particle cuts off the back by the deadweight outflow, cracky not, granulating rate height.
In sum, the utility model can be applicable to the wider solid granulation field of product scope.Simultaneously because it is simple in structure, and energy consumption is low, adapt to widely, can be used as tradition again and encircle the renewal product of modeling pelletizer and promoted.Granulating technique is the focal issue that every profession and trade is paid close attention to always, can realize not having dust by granulation and run off, and avoids dust hazards, improves Flow of Goods and Materials character, is convenient to transportation in bulk and storage.Be used for every profession and trade, the granulation advantage is more outstanding: biomass fuel is granulated can improve efficiency of combustion; Fertilizer is granulated, and helps forming soil aggregate, improves the slow property executed of fertilizer; Feed granulating can improve feed quality, the utilization rate of feeding; But, therefore be badly in need of being suitable for the multifunction granulating machine of various materials because property of raw material varies.
Certainly; the utility model also can have other various embodiments; under the situation that does not deviate from the utility model spirit and essence thereof; those of ordinary skill in the art work as can make various corresponding changes and distortion according to the utility model, but these corresponding changes and distortion all should belong to the protection domain of the appended claim of the utility model.
Claims (10)
1, a kind of flat-die comminutor is characterized in that, comprising:
Body;
Power Drive Unit is arranged on the described body;
Feed arrangement is arranged at described body end face;
Drawing mechanism is arranged at described body side;
Main shaft is connected with described Power Drive Unit and is arranged in the described body;
Granulation portion is arranged between described feed arrangement and the drawing mechanism, comprises at least one equal flitch that is installed in successively from top to bottom on the described main shaft, at least one group of pressure roller, cutting knife, material scraping plate;
Material discharging mould is arranged between described pressure roller and the described cutting knife, and is fixedly mounted in the described body.
2, flat-die comminutor according to claim 1 is characterized in that, described Power Drive Unit is a motor.
3, flat-die comminutor according to claim 2 is characterized in that, described main shaft connects described motor by deceleration system.
4, flat-die comminutor according to claim 1 is characterized in that, also is provided with roller frame on the described main shaft, and described pressure roller group is installed on the described roller frame by pressure roller shaft, and described roller frame upper end also is provided with the adjusting lock nut.
5, flat-die comminutor according to claim 1 is characterized in that, has several material holes on the described material discharging mould, and its center also is provided with the roller die slack adjuster.
6, flat-die comminutor according to claim 3 is characterized in that, also is provided with forcedlubricating system between described main shaft and the described deceleration system.
7, according to claim 3 or 6 described flat-die comminutors, it is characterized in that described deceleration system is a gear reduction system.
8, flat-die comminutor according to claim 5 is characterized in that, described roller die slack adjuster is a spring.
9, flat-die comminutor according to claim 6 is characterized in that, described forcedlubricating system comprises oil pump, connects the oil pipe of oil pump.
10, flat-die comminutor according to claim 1 is characterized in that, described body is the monoblock cast part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201738827U CN201120734Y (en) | 2007-10-30 | 2007-10-30 | Flat die granulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201738827U CN201120734Y (en) | 2007-10-30 | 2007-10-30 | Flat die granulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201120734Y true CN201120734Y (en) | 2008-09-24 |
Family
ID=40007956
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201738827U Expired - Fee Related CN201120734Y (en) | 2007-10-30 | 2007-10-30 | Flat die granulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201120734Y (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101961926A (en) * | 2010-09-30 | 2011-02-02 | 浙江圣普新能源科技有限公司 | Biomass fuel forming machine |
| CN103785327A (en) * | 2014-02-13 | 2014-05-14 | 无锡新利环保生物科技有限公司 | Pelletizer |
| WO2014107913A1 (en) * | 2013-01-11 | 2014-07-17 | Cai Jingpeng | Pulverized coal granulation method and apparatus thereof for lignite |
| CN104907000A (en) * | 2015-06-29 | 2015-09-16 | 张家口市宏兴机械有限责任公司 | Flat-die granulator |
| CN105688747A (en) * | 2016-02-18 | 2016-06-22 | 柳州东侯生物能源科技有限公司 | Biomass briquette forming machine |
| CN106582958A (en) * | 2016-12-22 | 2017-04-26 | 江苏金梧实业股份有限公司 | Biomass energy fuel pelleter |
| CN106939932A (en) * | 2017-05-16 | 2017-07-11 | 江苏金梧实业股份有限公司 | A kind of vertical granulator monoblock type transmission base |
| CN109094091A (en) * | 2018-07-16 | 2018-12-28 | 翁赛华 | A kind of agricultural cotton stalk tablet press of small continuous |
| CN109363211A (en) * | 2018-09-28 | 2019-02-22 | 南安市简锐工业设计有限公司 | A kind of poultry feed granules manufacturing apparatus based on negative pressure production |
| CN109676829A (en) * | 2019-02-19 | 2019-04-26 | 上海拜恩机械制造有限公司 | A kind of recycling purification prilling of refrigerator polyurethane |
| CN110239137A (en) * | 2019-05-24 | 2019-09-17 | 合肥鸿强冶金科技有限公司 | A kind of high efficiency stalk briquette structure |
-
2007
- 2007-10-30 CN CNU2007201738827U patent/CN201120734Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101961926A (en) * | 2010-09-30 | 2011-02-02 | 浙江圣普新能源科技有限公司 | Biomass fuel forming machine |
| WO2014107913A1 (en) * | 2013-01-11 | 2014-07-17 | Cai Jingpeng | Pulverized coal granulation method and apparatus thereof for lignite |
| CN103785327A (en) * | 2014-02-13 | 2014-05-14 | 无锡新利环保生物科技有限公司 | Pelletizer |
| CN104907000A (en) * | 2015-06-29 | 2015-09-16 | 张家口市宏兴机械有限责任公司 | Flat-die granulator |
| CN105688747A (en) * | 2016-02-18 | 2016-06-22 | 柳州东侯生物能源科技有限公司 | Biomass briquette forming machine |
| CN106582958A (en) * | 2016-12-22 | 2017-04-26 | 江苏金梧实业股份有限公司 | Biomass energy fuel pelleter |
| CN106939932A (en) * | 2017-05-16 | 2017-07-11 | 江苏金梧实业股份有限公司 | A kind of vertical granulator monoblock type transmission base |
| CN109094091A (en) * | 2018-07-16 | 2018-12-28 | 翁赛华 | A kind of agricultural cotton stalk tablet press of small continuous |
| CN109363211A (en) * | 2018-09-28 | 2019-02-22 | 南安市简锐工业设计有限公司 | A kind of poultry feed granules manufacturing apparatus based on negative pressure production |
| CN109676829A (en) * | 2019-02-19 | 2019-04-26 | 上海拜恩机械制造有限公司 | A kind of recycling purification prilling of refrigerator polyurethane |
| CN110239137A (en) * | 2019-05-24 | 2019-09-17 | 合肥鸿强冶金科技有限公司 | A kind of high efficiency stalk briquette structure |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Xiandai Agricultural Equipment Science and Technology Co., Ltd Assignor: Chiese Academy of Agricultural Mechanization Sciences Contract fulfillment period: 2008.9.29 to 2013.12.31 Contract record no.: 2008110000130 Denomination of utility model: Flat die granulator Granted publication date: 20080924 License type: Exclusive license Record date: 20081121 |
|
| LIC | Patent licence contract for exploitation submitted for record |
Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2008.9.29 TO 2013.12.31; CHANGE OF CONTRACT Name of requester: XIANDAI AGRICULTURAL EQUIPMENT SCIENCE AND TECHNOL Effective date: 20081121 |
|
| ASS | Succession or assignment of patent right |
Owner name: XIANDAI AGRICULTURAL EQUIPMENT SCIENCE AND TECHNOL Free format text: FORMER OWNER: CHINESE ACADEMY OF AGRICULTURAL MECHANIZATION Effective date: 20120611 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20120611 Address after: 100083 Beijing city Chaoyang District Deshengmen North Beach No. 1 Patentee after: Xiandai Agricultural Equipment Science and Technology Co., Ltd Address before: 100083, North Beach, Desheng Gate, Beijing, Chaoyang District Patentee before: Chiese Academy of Agricultural Mechanization Sciences |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080924 Termination date: 20161030 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |