CN100513104C - Medium density thin plate flat pressing method and device for single layer hot press - Google Patents
Medium density thin plate flat pressing method and device for single layer hot press Download PDFInfo
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- CN100513104C CN100513104C CNB031408540A CN03140854A CN100513104C CN 100513104 C CN100513104 C CN 100513104C CN B031408540 A CNB031408540 A CN B031408540A CN 03140854 A CN03140854 A CN 03140854A CN 100513104 C CN100513104 C CN 100513104C
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Abstract
The present invention relates to the production method and equipment for medium density sheet. The production process includes the steps of preparing material, hot grinding, preparing glue, spreading, hot pressing and finishing; and features the fiber drying end with water content of 8-14 %, relatively high hot pressing pressure, relatively short hot pressing time, hot pressing temperature of 160-200 deg.c. The equipment for the flat pressing process includes vacuum and airflow spreader and hot press, the spreader has waistdrum shaped outer leveling roller and the hot press has stainless steel lining plate on the upper hot pressing plate.
Description
[affiliated technical field]
Density thin plate processing method and device in the invention belongs to, the method and the device of density thin plate in particularly producing with single-layer hot press.
[background technology]
Producing medium density fibre board (MDF) 2.5～8mm thin plate at present both at home and abroad nearly all is to adopt continous way hot press equipment and explained hereafter, and its nucleus equipment---continous way hot press provides by the siempelramp.kusters.dieffembacher.bison four great machinery manufacturing companies of Germany.The continous way hot press that each company produces, structurally with main general layout on similar, technical indicator is close, operation principle is the same, and manufacturing technology is very consummate, and interchangeability is good, dependable performance, and the intellectual property that all has oneself separately, the structure of continous way hot press, heat supply, material and manufacturing also have many specific (special) requirements in addition, cause China not have ability production continous way hot press at present.The production Technology of the medium density fibre board (MDF) of China, product quality and specification kind are in the backward stage, and producing thin plate technology is to cut the thin plate that forms 2.5～8mm thickness with cut deal through sand, and production cost is higher, and environmental pollution is serious.
[goal of the invention] the objective of the invention is to create at the above-mentioned background technical problem a kind of produce with single-layer hot press in the method for density thin plate.
[summary of the invention]
The present invention is achieved through the following technical solutions.Comprise that feedstock production, defibrator process, accent supply glue, the moulding of mating formation, hot pressing, finish operation, is characterized in that:
(1) heat mill process chip steaming temperature is that 105 ℃, digestion time are 40min;
(2) transferring the adhesive solidification time for glue process is 90～130sec, and resin added is 240Kg/m
3, be 19sec with being coated with 4 glasss of measurement viscosity;
(3) fiber drying terminal point moisture content is 13%;
(4) hot pressing pressure 2-3.5MPA, hot pressing time 60sec, press closing time are 3sec, open the time less than 4sec less than 6sec, press release time greater than 10sec, hot press pressing plate pressure rising time, and hot pressing temperature is 180 ℃.
The device that is used for above-mentioned single-layer hot press density thin plate flat-press process comprises vacuum pneumatic mat formation moulding mat formation chamber, hot press, it is characterized in that mating formation outdoor put down roller and can being dolioform, and its inclination angle is 1 °～5.Between; The upper hot pressboard of hot press is equipped with the stainless steel liner plate.
Draw middle density thin sheet surface quality and the physical and mechanical property that mat moisture content comes out in 8～14% compactings before the hot pressing by experiment repeatedly and meet the thin plate rerum natura.Increase moisture content when adding applying glue because defibrator has just been discharged the thermal fiber moisture content, dry before the wet fiber moisture content 70～80%, the moulding of can't evenly mating formation of the fiber of this wet condition.Therefore, wet fiber need be dried to certain limit to meet the moulding of mating formation without precompressed mat moisture content technological requirement slab humidification.
At medium density fibre board (MDF), promptly in the production of MDF thin plate, hot press is one of main production equipments.The present invention adjusts MDF thin plate hot pressing parameters to obtain desirable product quality.In the process of producing the MDF thin plate, hot pressing temperature is bigger to the influence of the MOR (MOR) of finished product.Improve at the MOR with hot pressing temperature rising production board below 180 ℃ thereupon, but cause that when temperature is too high the sex change of fiber and adhesion decline cause production board MOR to descend.Therefore, hot pressing temperature of the present invention is controlled in 160～200 ℃ of scopes.
Hot pressing pressure is mainly used to overcome the frictional force that slab produces in hot pressing be bounce, its size and raw material, and the separating degree of fiber, the moisture content of fiber, applying glue mode and resin added, hot pressing temperature, factors such as pressuring method and pressing speed are relevant.Recover to reduce in hot pressing pressure increase, fiber interweaving power, tight ness rating increase, elasticity, and be easy to conduct heat.But excess pressure causes production board profile density gradient.Simultaneously, can cause water vapour to be difficult to evaporation, and prolong pressing cycle.The hot pressing pressure of MDF thin plate of the present invention is 2～3.5Mpa, and in this scope, pressure improves the physical and mechanical property that helps improving plate.This compares high slightly with production slab hot pressing pressure.
Adopt how many temperature and pressures all to want certain hour to guarantee the curing of sizing material.Hot pressing time also is crucial hot pressing parameters.Determining and properties of rubber of hot pressing time, fiber quality, mat moisture content, hot pressing temperature pressure, hot pressing mode, and slab thickness etc. is relevant.Hot pressing time prolongs, and the MOR of production board increases, but longly descends on the contrary, and hot pressing time influence trend to the IB of production board to be influenced consistent with MOR to production board.It is on a declining curve to production board thickness swelling rate (T second) influence.In addition, the closure of hot press, boost, these non-cutting times such as release and pressing plate open, output, character, quality and the section structure of MDF thin plate also had appreciable impact.
The turnover panel cooling of MDF thin plate finished product; The post-processed of longitudinal and transverse saw limit and cut deal is roughly the same.Only its sawing rate request is higher than cut deal.
The every performance indications of middle density thin plate that (invention effect) the present invention produces have reached GB/T11718-1999 indoor type physical and mechanical property index demand of technical standard fully.Adopting eucalyptus is that raw tree species is an example, and product specification be (long * wide * thick): 2440 * 1220 * (2.5～8) mm, plate thickness nominal size 3mm presses the physical and mechanical property of every index Performance Detection thin plate of standard GB/T11718-1999.Through the test of Yunnan Province's product quality inspection center of State Bureau of Technical Supervision, test result such as following table:
| Seeds | Eucalyptus | GB/T11718-1999 |
| Moisture content (%) | 5.8 | 4～13 |
| Density (g/cm 3) | 810 | 450～880 |
| MOR (Mpa) | 24.9 | 23 |
| Internal bond strength (Mpa.) | 0.56 | 0.55 |
| Expansion rate of water absorption (%) | 16.3 | 35 |
| Burst size of methanal (mg/100g) | 15.2 | >9.0～≤40 |
| Density variation (%) in the plate | 6.2 | ±7.0 |
Invention also has tangible economical and technical benefit.From 50000m of German import
3m
2Medium-density plate continous way hot press, F.O.B. is up to more than 5,600 ten thousand yuan.Identical investment can be bought 10 production lines of the present invention.Use the production of density thin plate machine in the continuous hot press production to need the above raw material of several ten thousand steres, very high to resource requirement.And capital equipment---single-layer hot press in the production line that our factory provides, unit annual production 5000m
3Can be combined to the production line of annual production 5000～30000m3, can suit measures to local conditions, it is extensive to be suitable for the region.The present invention is also recycling for the many equipment of original Flakeboard Product Line, and investment can be saved greatly.The production board two sides that produces smooth smooth, without sanding, reach 8% production equipment with need sanding amount and compare, not only save the investment of sander, also saved the energy, protected environment.
Fig. 1 is a process flow diagram of the present invention.
Fig. 2 is the thermal buckling line chart.
Fig. 3 is for putting down the roller schematic diagram.
Embodiment:
The wood chip preparation: by the eucalyptus log of hand peeling, the wood chip of process wood chipping equipment cutting is with length: 16～30mm; Wide 15～25mm; Thick 3～5mm; As the standard wood chip.Form as table by the wood chip of screening, as this explained hereafter wood chip.Wood chip moisture content 40～60%; The wood chip size of wooden cutting is qualified, even, otch is neat and well spaced level and smooth.
Defibrator process (fiber separation): technological wood chips is under certain steam pressure, and the digestion time of horizontal boiling is that 40min, boiling temperature are that 105 ℃, boiling make wood chip softening, is convenient to the separation of fiber.The wood chip of boiling enters in the defibrator grinding chamber body, carries out fiber separation.The machine-processed fiber freeness that gets of heat fiber crops is controlled at certain limit, meets technological requirement.Applying wax:,, melt paraffin is sprayed on the defibrator process fiber that is in high speed suspended dispersed state in the defibrator drainage line by plunger displacement pump for improving the resistance to water of plate.Paraffin is evenly distributed on the fiber.Applied amount is 1.5～2.2% (for the bone dry fiber weight ratio).48～58 ℃ of paraffin melting points, oil content in paraffin wax is no more than 1.3%, bone dry fiber paraffin consumption 1.5%
Applying glue: adopt production technology dry behind first applying glue, the wax for glue process.90～130 seconds hardening times of adhesive, solids content 50%, more than the storage life 30d, resin added is greater than 240kg/m
3, viscosity 19 seconds (being coated with 4 glasss).This technology of this technology has that applying glue is even, and the plate face gum spot can not occur, but dry back fiber moisture is than dry after dryer sizing fiber moisture height earlier.This just requires, and resin is when high temperature fiber is dry, and sizing material can not produce in advance and solidify; With waterproof paraffin compatibility is preferably arranged.
Fiber drying: adopt secondary pipeline drying machine.Leading portion is an accelerating sections, and pipe diameter is slightly little, and is higher at this section wet fiber moisture content, requires this section hot-air flow velocity also high.Wet fiber is in self inertia current downflow and rolling.Wet fiber and hot-air have big speed difference.Cause that wet fiber moisture is vaporized fast, moisture content reduces fast.The pipeline back segment is a bringing-up section, and this segment pipe internal diameter slightly strengthens, and the hot-air flow velocity reduces than leading portion.The duct length of this section accounts for 80% of pipeline length overall.To guarantee that fiber has the longer pipe road holdup time, obtain fiber preferably, avoid solidifying in advance because of overheated damaged fiber and adhesive.Strong simultaneously probability of catching fire with minimizing.This technology utilization deep fat adds the medium heat carrier of hot-air as drying machine, and the hot oil temperature of employing is at 150～180 ℃, the mixing ratio of thermal medium and fiber: 12 (m
3): 3.7 seconds time of staying in pipeline of 1 (kg), fiber, air velocity 18～32m/ second in the pipeline, fiber drying terminal point moisture content 13%.
In the fiber drying process, the band glue fiber sticks on the tube wall, because long-term high temperature action, pyrolysis charring forms combustibles gradually, and simultaneously, the fiber of dryer section high temperature also is in the state that very easily catches fire.Emitting sparks accidentally or producing electrostatic spark.Can cause the burning of whole pipe material.For avoiding fire to take place, on drying duct, assemble the spark detection control system on the production technology.Be transported in the dried fiber feed bin through the fiber of super-dry and preserve.
The moulding of mating formation: after fiber is stored feed bin and done of short duration depositing, evenly be fed forward by the carrier chain of feed bin through the fiber of super-dry.Deliver to spreading machine by the equipment of transporting and mat formation, the outdoor roller of putting down of mating formation is dolioform, and 1 is the spindle nose combination, and 2 is cylindrical shell, and 3 is the roller pin, and 4 are the spindle nose combination, and its inclination alpha is 3.5 °.The slab thickness of mating formation is 65mm, the strickling amount: 20% (slab thickness), and the slab both sides of mating formation are high slightly, and the centre is thin slightly, and the slab of mating formation adopts slab to claim the weight of slab is measured, and weight is at 1.4kg.Adjust the speed of mating formation of spreading machine, the needs of suitable for producing.
Precompressed: the slab after the moulding of mating formation is more fluffy, and thickness is big, leaves air in the slab, has a large amount of air and escape and break through slab when hot pressing.Therefore, need compacting to make slab have certain density, be convenient to the slab transportation.Can not rupture and breakage when jack saw, dress plate, simultaneously, can improve hot pressing speed, improve output.This technology is employed to be continous way multiple roll preformer, maximum pressure during precompressed: 230kg/cm
3, the slab dwell time: 7 seconds, the slab concora crush time: 20 seconds; Slab precompressed compression ratio 70%, the width of plate slab direction upholds 5% after the precompressed.To meeting the slab of technological requirement, be recovered to feed bin by the dummy sketch recovery system and utilize once more after the precompressed.
The longitudinal and transverse saw of slab is cut out: the slab band of mating formation, portion is neat inadequately through the precompressed back, even is the diffusing shape of plate.For making slab satisfy the requirement of quick short-cycle hot-pressing machine heating platen breadth, further improve utilization ratio of raw materials, must carry out vertical edging and transversely truncation to the slab band.When the slab crosscut, transversal component velocity must equal the speed of conveyer belt.
Slab transportation: edging, the slab after transversal, improve each utilization rate of equipment and installations for ease of hot press hot pressing, quicken transporter and make that distance increases between the slab, improve the operating efficiency of hot press.Transporter switches with low speed at a high speed to be realized with frequency control.This helps wet mat and transports more steady when speed is switched.
Hot pressing: this technology is mainly adjusted MDF thin plate hot pressing parameters and is obtained desirable product quality.Hot pressing process adopts the individual layer concora crush, and the heat medium of heating platen is deep fat or steam,
Hot pressing temperature: choosing hot pressing temperature is 180 ℃.Produce the height of cut deal because of producing MDF thin plate fiber moisture.The adhesive that is adopted is urine aldehyde glue.
Hot pressing pressure: the hot pressing pressure 2～3.5mPa of this technology MDF thin plate, in this scope, pressure improves the physical and mechanical property that helps improving plate.
Hot pressing time: hot pressing time shown in the hot pressing curve of technology 60 seconds, press closing time are 3 seconds, and press pressure rising time should be less than 6 seconds, and the press release time should be greater than 10 seconds, and the hot press pressing plate opened the time less than 4 seconds.P
Max-high-pressure 2.8～4Mpa; P-dwell pressure 3～3.5MPa; P
Min-low pressure 2.5～2.8Mpa.
Finish operation: after the turnover panel cooling, vertical, horizontal saw limit saw blade rotating speed 7000r/min.
Claims (1)
1. density thin plate flat-press process in the single-layer hot press comprises feedstock production, defibrator process, accent confession glue, the moulding of mating formation, hot pressing, finishes operation, it is characterized in that:
(1) heat mill process chip steaming temperature is that 105 ℃, digestion time are 40min;
(2) transferring the adhesive solidification time for glue process is 90-130sec, and resin added is 240Kg/m
3, be 19sec with being coated with 4 glasss of measurement viscosity;
(3) fiber drying terminal point moisture content is 13%;
(4) hot pressing pressure 2-3.5MPA, hot pressing time 60sec, press closing time are 3sec, open the time less than 4sec less than 6sec, press release time greater than 10sec, hot press pressing plate pressure rising time, and hot pressing temperature is 180 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB031408540A CN100513104C (en) | 2003-06-02 | 2003-06-02 | Medium density thin plate flat pressing method and device for single layer hot press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB031408540A CN100513104C (en) | 2003-06-02 | 2003-06-02 | Medium density thin plate flat pressing method and device for single layer hot press |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1473689A CN1473689A (en) | 2004-02-11 |
| CN100513104C true CN100513104C (en) | 2009-07-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB031408540A Expired - Fee Related CN100513104C (en) | 2003-06-02 | 2003-06-02 | Medium density thin plate flat pressing method and device for single layer hot press |
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|---|---|
| CN (1) | CN100513104C (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102152371A (en) * | 2011-03-17 | 2011-08-17 | 薛志成 | Efficient hot pressing method of bamboo particle board |
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| CN1473689A (en) | 2004-02-11 |
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